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Technical manual

 Bio-Tec

Technical manual

 Bio-Tec

Boiler thermal protection

5.2.1.  BOILER THERMAL PROTECTION
        

According to European EN standards, boiler thermal protection 

must be

 installed in 

closed  heating  system.  Boiler  is  factory  prepared  for  installation  of  thermal 
protection. Heat exchanger is built into boiler at factory, and thermal safety valve  7  
should be installed according to scheme 3. In case of any damage of boiler installed 
in the closed heating system due to its overheating, and boiler or system are not 
equipped with any thermal protection at all, or do not have properly installed thermal 
protection, guarantee will not be applied.

IMPORTANT:

Thermal  protection  must  be  connected  to  the  water  supply  installation  of  the 
premises supplied from the water supply line and not from hydrophor. Namely, in 
case of failure of power supply, boiler could be overheated, and then hydrophor is 
not able to ensure required water supply.

THERMAL FUSE:

INSTALLATION 

(under Scheme 3.)

"

"

"

"

"

"

Thermal protection for boiler Bio-Tec consists of a 

heat exchanger

 which is factory 

built in boiler, and 

thermal valve

  7  (such as CALEFFI 543 513) (see Scheme 3.).

Part  7  is installed into prepared connector (male thread 3/4") in the upper part of 
left lateral side of the boiler casing. 

screw the thermal safety valve sensor  6  (outer thread1/2 ) into the sleeve joint  2  

  (inner thread1/2 ).
- fix the connection  4  (inner thread 3/4 ) of the thermal safety valve to the sanitary  
  cold water inlet and the connection  5  (inner thread 3/4 ) through the reduction to 
  the connection point of the heat exchanger  1  (outer thread1/2 ) - the arrow shows 
  the direction.
- fix the tube connected to the sewage outlet at the connecting point  3  (outer 
  thread1/2 ).

Boiler regulation

By pressing two buttons simultaneously you can see different values:

Button ''

P

'' and buttons ''

+

'' or ''

-

'': 

display of measured values:

01 - 
02 - 
03 - 
04 - 
05 - 
06 - 
07 - 

Measured boiler temperature.

Measured sanitary water temperature.

Measured room temperature.
Setup room temperature (reading from the room thermostat).
Measured upper temp. in the first accumulator tank (outlet).
Measured lower temp. in the last accumulator tank.
Measured flue gases temp. (display scale 5°C).

Detailed description of the digital regulation with single buttons or indications (LED 
diods) is displayed in the Technical manual "Digital boiler regulation Bio-Tec".

Button ''

P

'' and button ''

GLOW

'': 

setup parameter values:

1 - 

Setup temperature sanitary water. Adjusting range 20-70°C.

2 - Sanitary water pump steering mode. 0=parallel functioning, 1=priority

                  sanitary water.

3 - Parameter which determines if sanitary hot water heater and sensor

                  are in configuration. 0=no hot water heater, 1= sanitary hot water   
                  heater connected.
Other parameters are factory set and can not be changed.

Button ''

P

'' and 

main switch (0/1)

back to the preset regulator mode.

Button ''

GLOW

'' and 

main switch (0/1)

test relay regulator mode.

8.0.  ELECTRIC CONNECTION

All electrical works must be performed by a certified professional in accordance 
with valid national and European standards.
A  device  for  switching  of  all  power  supply  poles  must  be  installed  in  electrical 
installation in accordance with the national regulations on electrical installations.
Detailed description of connecting the sensors and operation of digital regulation is 
displayed in the Technical manual "Digital boiler regulation Bio-Tec".

Содержание Bio-Tec 25

Страница 1: ...lation volume IMPORTANT Open upper boiler door and close bottom if they open Put fine chopped wood to the top chamber on refractory stone chamotte over the burner nozzle so that the nozzle is not obst...

Страница 2: ...in boiler Exhaust gas temperature at nominal heat output Exhaust gas temperature at minimum heat output Exhaust mass flow at nominal heat output Exhaust mass flow at minimum heat output Standby heat l...

Страница 3: ...penings the flue gas chamber Upper opening for flue gas tube cleaning Lower refractory stone chamotte 2 parts Regulation of primary and secondary air Flue gas chamber with tubes and turbulators Poker...

Страница 4: ...boiler must be connected to the central heating system through the CAS water accumulators An integrated digital regulation system steers the functioning of the boiler steers the circulation pump integ...

Страница 5: ...ature This demand for moisture content is fulfilled with wood dried on air at least 12 months Fuel wood having moisture content to 20 max 25 minimum size bigger than a nozzle in refractory stone chamo...

Страница 6: ...be placed on the boiler and within the minimum distances shown in Figure 1 Image 1 Minimum distance from the room walls valid for closest tank to the wall Cleaning and mainternance of the boiler Clea...

Страница 7: ...tion principle the fuel burns out totally the cleaning of the boiler is limited to the upper and lower combusting chamber once in a week and the cleaning of flue gas tubes DC page 3 on the back side o...

Страница 8: ...NEY Properly calibrated and built chimney is the precondition for a safe operation of the boiler and economic heating The chimney has to be good insulated gas proof and smooth On the lower part of the...

Страница 9: ...air damper PZ page 3 for secondary and primary air if movable elements two lids of bottom openings of the flue gas chamber and flue gas tube cleaning lever Firing has to be performed according to the...

Страница 10: ...pen central heating system one of possible way how to connect the boiler to the system is shown on Scheme 1 In case of Bio Tec boilers the boiler pump obligatory has to be connected to the boiler cont...

Страница 11: ...e fuel the main switch of the boiler has to be turned on When the firing proces is over we can turn off the main switch but first it is necessary after the indication FUEL is turned on to wait that th...

Страница 12: ...s are for ignition of the boiler from cold state without glow These measures should be implemented always when we don t have or don t have enough glow and when we will load the wood Technical manual B...

Страница 13: ...ty in the system situated enough over the level of the highest radiator in the system and insulated if it is mounted outside of heated space if the mobile elements of the boiler are properly positione...

Страница 14: ...exchanger 1 outer thread1 2 the arrow shows the direction fix the tube connected to the sewage outlet at the connecting point 3 outer thread1 2 Boiler regulation By pressing two buttons simultaneously...

Страница 15: ...function to turn on off the regulator LED display shows the measured temperatures their ordinary number number or parameter value as well as the regulator functioning mode signal Indication START LED...

Страница 16: ...possible to restart the procedure of the filling the combustion chamber First is need to push START button indication LED 3 is flashing see Point 7 0 open te upper boiler door and fill upper combustio...

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