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48

12 - OPTIONS

12.1 - Tables of options

Options

No. Description

Advantages

Use

Medium-temperature brine 

solution

5B

Low temperature chilled water production down to 0°C with 

ethylene glycol and propylene glycol. 

Covers specific applications such as ice storage and 

industrial processes

30RBM/30RBP 

160-520

Low-temperature brine 

solution

6B

Low temperature chilled water production down to -15°C 

with ethylene glycol and -12°C with propylene glycol.

Covers specific applications such as ice storage and 

industrial processes

30RBM/30RBP 

160-400

High pressure static fans

12 Unit equipped with high pressure static variable-speed fans 

(maximum 200 Pa), each fan being equipped with a 

connection flange for connection to the ducting system.

Ducted fan discharge, optimised condensing (or 

evaporating on Heat pump version) temperature control, 

based on the operating conditions and system 

characteristics

30RBP160-520

Low noise level

15 Aesthetic and sound absorbing compressor enclosure

Noise level reduction by 1 to 2 dB(A)

30RBM/30RBP 

160-520

Very low noise level

15LS Acoustic compressor enclosure and low-speed fans 

Noise level reduction by 6 to 7 dB(A)

30RBM/30RBP 

160-520

High ambient temperature

16 Unit equipped with electrical panel cooling fan

Extended unit part load operation up to ambient 

temperatures of 52°C

30RBM 160-520

IP54 control box

20A

Increased leak tightness of the unit

Protects the inside of the control panel from dust, water 

and sand. As a rule, this option is recommended for 

installations located in polluted environments

30RBM/30RBP 

160-520

Grilles and enclosure 

panels

23

Metal grilles on the 4 unit sides, plus side enclosure panels 

at each end of the coil

Improves aesthetics, protection against intrusion to the unit 

interior, coil and piping protection against impacts.

30RBM/30RBP 

160-520

Enclosure panels

23A Side enclosure panels at each end of the coil

Improves aesthetics, coil and piping protection against 

impacts.

30RBM/30RBP 

160-520

Soft Starter

25 Electronic starter on each compressor

Reduced start-up current

30RBM/30RBP 

160-520

Winter operation down to 

-20°C

28 Fan speed control of lead fan for each circuit using a 

variable frequency drive

Stable unit operation for outside air temperatures from 0°C 

down to -20°C in cooling mode

30RBM 160-520

Winter operation down to 

-10°C

28B Two-speed lead fan for each circuit

Stable unit operation for outside air temperature from 0°C 

down to -10°C

30RBM 160-520

Winter operation down to 

-10°C low speed

28C Two Low speed fans on lead fan on each circuit

Reduces the noise level and enables stable unit operation 

for outside air temperatures down to -10°C

30RBM 160-520

Water exchanger frost 

protection

41 Electric heater on the water-cooled heat exchanger and the 

water pipes

Water exchanger module frost protection between 0°C and 

-20°C outside air temperature

30RBM/30RBP 

160-520

Exchanger & hydraulic frost 

protection

42A

Electrical heaters on the water-cooled heat exchanger, 

water pipes, hydraulic module and expansion vessel

Water type heat exchanger and hydraulic module frost 

protection between 0°C and -20°C outdoor temperature

30RBM/30RBP 

160-520

Partial heat recovery

49

Unit equipped with one desuperheater on each refrigerant 

circuit

Production of free high-temperature hot-water 

simultaneously with chilled water production (or hot water 

for Heat pump)

30RBM/30RBP 

160-520

Master/slave operation

58 Unit equipped with supplementary water outlet temperature 

sensor kit to be field installed allowing master/slave 

operation of two units connected in parallel

Optimised operation of two units connected in parallel 

operation with operating time equalisation

30RBM/30RBP 

160-520

 Shell and tube evaporator 

aluminium insulation

88 Evaporator covered in an aluminium panel to provide 

thermal insulation protection

Improved resistance to aggressive climate conditions

30 RBM/RBP 

160-260

Compressor suction and 

discharge valves

92A Shut-off valves on the compressor suction and discharge 

piping

Simplified maintenance. Possibility to store the refrigerant 

charge in the cooler or condenser side during servicing

30RBM/30RBP 

160-520

Compressor discharge 

valves

93A Shut-off valves on the compressor discharge piping

Simplified maintenance. Possibility to store the refrigerant 

charge in the condenser side during servicing

30RBM/30RBP 

160-520

HP single-pump hydraulic 

module

116R

Single high-pressure water pump, water filter, electronic 

water flow rate control, pressure sensors. For more details, 

refer to the dedicated chapter (expansion tank not 

included. Option with built-in hydraulic safety components 

available)

Easy and fast installation (plug & play)

30RBM/30RBP 

160-520

HP dual-pump hydraulic 

module

116S

Dual high-pressure water pump, water filter, electronic 

water flow rate control, pressure sensors. For more details, 

refer to the dedicated chapter (expansion tank not 

included. Option with built-in hydraulic safety components 

available)

Easy and fast installation (plug & play)

30RBM/30RBP 

160-520

LP single-pump hydraulic 

module

116T

Single low-pressure water pump, water filter, electronic 

water flow rate control, pressure transducers. For more 

details, refer to the dedicated chapter (expansion tank not 

included. Option with built-in hydraulic safety components 

available)

Easy and fast installation (plug & play)

30RBM/30RBP 

160-520

LP dual-pump hydraulic 

module

116U

Dual low-pressure water pump, water filter, electronic water 

flow rate control, pressure sensors. For more details, refer 

to the dedicated chapter (expansion tank not included. 

Option with built-in hydraulic safety components available)

Easy and fast installation (plug & play)

30RBM/30RBP 

160-520

Evap. HP variable-speed 

single-pump

116V Single high-pressure water pump with variable speed drive 

(VSD), water filter, electronic water flow control, pressure 

transducers. Multiple water flow rate control options. For 

more details, refer to the dedicated chapter (expansion 

tank not included. Option with built-in hydraulic safety 

components available)

Easy and fast installation (plug & play),significant pumping 

energy cost savings (more than two-thirds), tighter water 

flow control, improved system reliability

30RBM/30RBP 

160-520

HP VSD dual-pump 

hydraulic mod.

116W

Dual high pressure water pump with variable speed drive, 

water filter, electronic water flow rate control, pressure 

sensors. Multiple water flow rate control options. For more 

details, refer to the dedicated chapter (expansion tank not 

included. Option with built-in hydraulic safety components 

available)

Easy and fast installation (plug & play),significant pumping 

energy cost savings (more than two-thirds), tighter water 

flow control, improved system reliability

30RBM/30RBP 

160-520

Содержание 30RBM 160

Страница 1: ...ION OPERATION AND MAINTENANCE INSTRUCTIONS Air Cooled Liquid Chillers 30RBM 160 520 30RBP 160 520 Translation of the original document Unit with low noise level option Nominal cooling capacity 164 528...

Страница 2: ...connection disconnect switch 25 7 APPLICATION DATA 26 7 1 Operating range 26 7 2 Minimum heat transfer fluid flow rate units without factory fitted hydraulic module 27 7 3 Maximum heat transfer fluid...

Страница 3: ...ANCE 67 13 1 Level 1 maintenance 67 13 2 Level 2 maintenance 67 13 3 Level 3 maintenance 68 13 4 Tightening of the electrical connections 68 13 5 Tightening torques for the main fastenings 68 13 6 Air...

Страница 4: ...itch x External relief valve 3 x Rupture disk x Fusible plug x Heat transfer fluid side External relief valve 4 4 1 Classified for protection in normal service situations 2 Classified for protection i...

Страница 5: ...rations Use safety goggles and safety gloves All precautions concerning handling of refrigerant must be observed in accordance with local regulations If a leak occurs or if the refrigerant becomes con...

Страница 6: ...the European Union this legislation notably includes regulation No 517 2014 known as F Gas Ensure that refrigerant is never released to the atmosphere when the equipment is installed maintained or sen...

Страница 7: ...ports of the periodical checks by the user or the operator must be included in the monitoring and maintenance log Repair Any repair or modification including replacement of removable parts Must comply...

Страница 8: ...ase Only use dry nitrogen for leak tests possibly with an appropriate tracer gas A failure to observe the above recommendations can have serious or even fatal consequences and damage the installations...

Страница 9: ...NG AND POSITIONING 3 1 Handling It is strongly recommended that a specialised lifting company is employed to unload the machine Do not remove the subbase or the packaging until the unit is in its fina...

Страница 10: ...teristics and the comfort level required and should be made by technical specialists There is adequate space above and around the unit for air to circulate and for access to the components see dimensi...

Страница 11: ...maintenance and air flow 2 Clearance recommended for coil removal Water inlet Water outlet Air outlet do not obstruct Control box NOTE Non contractual drawings When designing a system refer to the ce...

Страница 12: ...recommended for coil removal Water inlet Water outlet Air outlet do not obstruct Control box NOTE Non contractual drawings When designing a system refer to the certified dimensional drawings provided...

Страница 13: ...e and air flow 2 Clearance recommended for coil removal Water inlet Water outlet Air outlet do not obstruct Control box NOTE Non contractual drawings When designing a system refer to the certified dim...

Страница 14: ...ct Control box NOTE Non contractual drawings When designing a system refer to the certified dimensional drawings provided with the unit or available on request For the location of fixing points weight...

Страница 15: ...and air flow 2 Clearance recommended for coil removal Water inlet Water outlet Air outlet do not obstruct Control box NOTE Non contractual drawings When designing a system refer to the certified dimen...

Страница 16: ...ct Control box NOTE Non contractual drawings When designing a system refer to the certified dimensional drawings provided with the unit or available on request For the location of fixing points weight...

Страница 17: ...e example below to avoid recycling hot air between the units 1500mm min 1500mm min 4 5 Distance to the wall Plots Antivibratiles S H h To guarantee correct operation in most cases If h H S minimum 3 m...

Страница 18: ...0 56 3 Control Smart View Control Minimum capacity 33 33 33 25 25 20 20 17 17 14 14 13 Condensers Aluminium micro channel coils MCHE Fans Standard unit FLYING BIRD 4 axial fans with rotating impeller...

Страница 19: ...iew Control Minimum capacity 33 33 33 25 25 20 20 17 17 14 14 13 Condensers Aluminium micro channel coils MCHE Fans Standard unit FLYING BIRD 4 axial fans with rotating impeller Quantity 3 4 4 4 4 5 5...

Страница 20: ...158 176 197 216 237 255 276 316 Max operating input power 2 Circuit A B kW 81 88 99 108 129 145 162 178 194 210 226 259 Cosine Phi unit at maximum power 2 0 88 0 88 0 88 0 88 0 88 0 88 0 88 0 88 0 88...

Страница 21: ...ent draw for a unit with hydraulic module add the maximum unit current draw from the electrical data table to the pump current draw 6 Above 1000 m a degradation of 3 for each 500 m should be taken int...

Страница 22: ...above sea level m 1000 6 II Ambient air temperature C 40 III Maximum operating temperature C Please refer to the operating conditions given in this manual or in the specific conditions given in the C...

Страница 23: ...ve s this will render the units unsuitable for their intended purpose In addition the equipment characteristics in case of insulation failure are modified Provide a local earth consult competent local...

Страница 24: ...he hydraulic module The study includes the standardised installation cases according to IEC 60364 cables with PVC 70 C or XLPE 90 C insulation with copper core routing in accordance with table 52C of...

Страница 25: ...ing and or insulation characteristics of the conductors ensures double electrical insulation The conductors should be fixed together inside the electrical box to prevent contact between the end of the...

Страница 26: ...nsidered in case of container shipment and temperatures over 52 C Operating range 30RBM 160 520 units 30 20 10 0 10 20 30 40 50 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 48 52 Charge partielle C...

Страница 27: ...hydraulic module A variable water heat exchanger flow can be used in standard units The flow rate must be higher than the minimum flow given in the table of permissible flow rates and must not vary b...

Страница 28: ...1 Maximum flow rate l s Single Dual Single Dual 160 2 8 3 2 12 2 10 3 180 2 8 3 2 12 2 10 3 200 2 8 2 5 12 2 12 2 220 2 8 2 5 12 2 12 2 260 4 2 7 14 3 15 300 3 1 3 7 20 2 20 2 330 3 4 3 7 20 2 20 2 3...

Страница 29: ...360 units Pressure drop kPa Water flow rate l s 1 2 3 4 5 100 10 1 0 10 0 100 0 1 2 3 5 4 1 30RBM 30RBP 160 200 2 30RBM 30RBP 260 3 30RBM 30RBP 300 4 30RBM 30RBP 330 5 30RBM 30RBP 360 30RBM 30RBP 400...

Страница 30: ...air bleed devices and tools and equipment suitable for the products The heat transfer fluid should be filled and drained using devices fitted to the water circuit by the installer Never use the unit h...

Страница 31: ...ure information for the water exchanger inlet see Control manual 10 Pressure sensor Note Provides pressure information for the water exchanger outlet see Control manual 11 Check valve if dual pump 12...

Страница 32: ...on previous page Example Single pump Example Dual pump Figure 3 Water connections with hydraulic module and with buffer tank module option A 15 5 23 6 Coupling for expansion vessel option 293 Presenc...

Страница 33: ...remainder of the system is the responsibility of the installer The plate heat exchanger and all the components of the water circuit can be protected against freezing by draining the entire machine co...

Страница 34: ...which must be between the values shown in the operating limits table application data If frost protection is dependent on electric heaters never de energize the unit when frost protection is required...

Страница 35: ...the pump pressure flow rate curve to obtain the nominal flow rate at the desired operation point This is checked by reading the pressure drop on the unit plate heat exchanger internal piping As the ex...

Страница 36: ...the overall pressure drop in the system is too low compared to the available static pressure generated by the pump In this case close the control valve item 22 and read the new flow rate value Repeat...

Страница 37: ...eached Read the value of the flow on the user interface Let the pump run for 2 hours continuously to clean up the system s hydraulic circuit presence of contaminating solids Perform another reading of...

Страница 38: ...ue the system will stop once it reaches the maximum flow rate or maximum frequency which will result in a Delta T above the setpoint Contact the manufacturer s service department to implement the proc...

Страница 39: ...reduced High pressure pumps Single pumps Sizes 160 400 Available static pressure kPa Water flow rate l s 50 70 90 110 130 150 170 190 210 230 250 270 290 0 5 10 15 20 25 1 2 3 5 4 6 1 30RBM 30RBP 160...

Страница 40: ...er flow rate l s 1 30RBM 30RBP 160 to 220 2 30RBM 30RBP 260 3 30RBM 30RBP 300 4 30RBM 30RBP 360 5 30RBM 30RBP 330 6 30RBM 30RBP 400 Sizes 430 520 50 70 90 110 130 150 170 190 210 230 250 270 290 310 0...

Страница 41: ...5 10 15 20 1 2 3 4 5 1 30RBM 30RBP 160 to 220 2 30RBM 30RBP 260 3 30RBM 30RBP 300 4 30RBM 30RBP 360 5 30RBM 30RBP 330 Sizes 400 520 Available static pressure kPa Water flow rate l s 20 40 60 80 100 12...

Страница 42: ...4 6 7 1 30RBM 30RBP 160 to 180 2 30RBM 30RBP 200 to 220 3 30RBM 30RBP 260 4 30RBM 30RBP 300 5 30RBM 30RBP 330 6 30RBM 30RBP 360 7 30RBM 30RBP 400 Sizes 430 520 Available static pressure kPa Water flow...

Страница 43: ...Check the protection against mechanical damage Check the protection against heat Check the protection of moving parts Check accessibility for maintenance or repair and to check the piping Verify the...

Страница 44: ...in temperature between the exchanger inlet and outlet will be too high This is why pressure drops must be minimised Make sure this difference is within the values on the curve refer to the chapter Wat...

Страница 45: ...3 59 4 15 Pressure at optimum energy efficiency Pa 170 216 95 195 90 170 Nominal Speed rpm 954 1127 712 966 710 950 Specific ratio 1 002 1 002 1 002 1 002 1 002 1 002 Relevant information to facilita...

Страница 46: ...terials supplied by the manufacturer comply with this requirement NOTE Monitoring in operation Follow local regulations on the monitoring of pressure equipment The user or operator is usually requeste...

Страница 47: ...EV41 EV32 EV42 EV31 EV31 11 14 Variable speed ventilation The variable speed drives on the fans are used to optimise the efficiency of the unit depending on the conditions of use air temperature circ...

Страница 48: ...of free high temperature hot water simultaneously with chilled water production or hot water for Heat pump 30RBM 30RBP 160 520 Master slave operation 58 Unit equipped with supplementary water outlet...

Страница 49: ...nt electrical power input compliance with minimum power factor limit set by electricity providers 30RBM 30RBP 160 520 Enviro Shield anti corrosion protection 262 Coating by conversion process which mo...

Страница 50: ...exchanger is installed as standard with air cooled exchangers on the compressor discharge line on each circuit The control is configured for the partial heat recovery option in the factory see the sec...

Страница 51: ...dimensions are in mm 1 Clearances required for maintenance and air flow 2 Clearance recommended for coil removal Water inlet Water outlet Air outlet do not obstruct Control box NOTE Non contractual dr...

Страница 52: ...1 Clearances required for maintenance and air flow 2 Clearance recommended for coil removal Water inlet Water outlet Air outlet do not obstruct Control box NOTE Non contractual drawings When designing...

Страница 53: ...ed dimensional drawings Key All dimensions are in mm 1 Clearances required for maintenance and air flow 2 Clearance recommended for coil removal Water inlet Water outlet Control box NOTE Non contractu...

Страница 54: ...ondenser coils 5 Expansion valve EXV 6 Damage limitation accessory in case of a fire relief valve 7 Electric heater to protect the desuperheater against frost not supplied 8 Desuperheater insulation n...

Страница 55: ...prise a valve and an expansion vessel which must be selected to take the volume of the water loop and the maximum possible temperature into account 120 C in the event that pump item 20 stops running 1...

Страница 56: ...ed pump example 3 The operation of the pump will be controlled by the Master unit The Master Slave assembly is controlled on the water outlet without additional sensor Installation must only be carrie...

Страница 57: ...r water outlet temperature C 30RBM 160 400 and 30RBP 160 400 Low temperature Propylene Glycol Inlet air temperature C Brine solution water type heat exchanger water outlet temperature C NOTES Evaporat...

Страница 58: ...mmissioned by the manufacturer Glycol concentration required Ethylene and Propylene glycol freezing curve Glycol concentration 0 5 10 15 20 25 30 35 40 45 50 26 24 22 20 18 16 14 12 10 8 6 4 2 0 Ethyl...

Страница 59: ...an be configured in the Service Configuration menu Refer to the control manual The performances capacity efficiency noise level depend on the fan speed and the ductwork Please refer to the manufacture...

Страница 60: ...h fan V shaped air heat exchangers Top view Side view Detail of the duct connection interface frame Size of the duct connection frame 955x955x105mm 12 2 8 Duct installation principle Solution 1 each f...

Страница 61: ...ific to this option 12 2 9 Power factor correction Option 231 The power factor correction is active for all of the machine s operating conditions The power factor performance is guaranteed at 0 95 whe...

Страница 62: ...83 2240 2677 2695 2899 Unit with option 15 option 118A kg 1591 1613 2101 2137 2327 2384 2839 2857 3079 Unit with option 15 option 116S 118A kg 1730 1767 2261 2341 2530 2587 3081 3098 3359 30RBM 30RBP...

Страница 63: ...e various heat exchangers IMPORTANT During operation in Free Cooling mode the compressors are not used However depending on the operating conditions and the monitored pressure limits the system may be...

Страница 64: ...s control type fixed or variable speed please refer to the instructions in the Smart View control manual Following these parameters the Smart View control will activate the adequate number of digital...

Страница 65: ...erating weight 1 Standard unit kg 1580 1619 1620 1749 1750 Unit option 15 kg 1652 1686 1687 1841 1842 Unit option 15 option 116W kg 1818 1849 1850 2004 2020 Unit option 15 option 116W water buffer tan...

Страница 66: ...conditions 10K under Eurovent conditions 2 Maximum flow rate for a pressure drop of 100 kPa in the shell and tube exchanger 10 100 1 0 10 0 100 0 Pertes de charge kPa D bit l s 1 1 30RBM 30RBP 160 to...

Страница 67: ...ct Check for any general signs of deterioration Check the anti corrosion coatings 13 2 Level 2 maintenance This level requires specific expertise in electrical hydraulic and mechanical systems it is p...

Страница 68: ...itable for the products Any detected leaks must be repaired immediately The compressor oil that is recovered during maintenance contains refrigerant and must be treated accordingly Refrigerant under p...

Страница 69: ...NT Never use a pressure water spray without a large diffuser Concentrated and or rotating water jets are strictly forbidden Never use a fluid with a temperature above 45 C to clean the air heat exchan...

Страница 70: ...5 43 2490 67 4322 4 602 20 1344 44 2551 68 4416 3 626 21 1384 45 2614 69 4512 2 650 22 1425 46 2678 70 4610 1 674 23 1467 47 2744 0 700 24 1509 48 2810 1 726 26 1596 49 2878 2 752 25 1552 50 2947 3 77...

Страница 71: ...of the unit can be recycled for another purpose 14 3 Fluids to be recovered for treatment Refrigerant Heat transfer fluid depending on the installation water brine solution etc Compressor oil 14 4 Ma...

Страница 72: ...essories Preliminary equipment check Is there any shipping damage If so where Will this damage prevent unit start up Unit is level in its installation Power supply agrees with the unit nameplate Power...

Страница 73: ...included litres of Proper loop freeze protection included if required litres of Water pipes have been fitted with trace heating up to the evaporator Return water piping is equipped with a screen filt...

Страница 74: ...l checks are complete start up the unit The unit starts and operates properly Temperatures and pressures WARNING Once the unit has been operating for a while and the temperatures and pressures have st...

Страница 75: ......

Страница 76: ...alidity of certificate www eurovent certification com Order No 13539 05 2019 Supersedes order No 13539 12 2018 Manufactured by Carrier SCS Montluel France Manufacturer reserves the right to change any...

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