Carlin 702GAS Скачать руководство пользователя страница 22

MN702GE  060320

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Step 4 

Verify operation

Burner/appliance/controls operation

 

Test operating and limit controls on appliance as specified in appliance 

instructions.

 

Check operation of the primary control by forcing lockout to occur. For 

primary controls that enter latch-up after multiple lockouts, force latch-up 

to occur as well. Reset primary control per control data sheet instructions 

after each test. 

 

Start and stop the burner several times, allowing the primary control to 

sequence through normal operation. Verify correct operation of burner 

and primary control throughout.

 

Confirm and/or adjust overfire combustion pressure. Refer to boiler/

furnace manufacturer’s recommendations.

Verify vent system operation

 

Verify vent is operating correctly and flue products are properly exhausted 

from building. If the building contains any exhaust fans or conditions that 

could affect vent performance, check burner/appliance/vent operation 

with exhaust fans (or other conditions) operating.

7.  Adjust the burner using test instruments 

(continued)

Combustion/ventilation air

 

Verify combustion/ventilation air openings are not, and will not be ob-

structed.

 

Verify air opening louvers are fully open.

 

If louvers are motor-operated, verify motor and end switch are interlocked 

with appliance/burner wiring to prevent operation of the burner if the air 

louvers are not fully opened.

Prepare burner for normal operation

 

Cycle burner off with appliance controls.

 

Turn off power to the appliance.

 

Seal the appliance flue test opening.

 

Verify all components and wires are in place and burner is ready for 

operation.

 

Restore power to the appliance.

Train the user

 

Train the user to operate the burner and appliance under normal condi-

tions.

 

Explain the procedure to shut down the burner/appliance when required.

 

Review the back cover of this manual (and the appliance manual) with 

the user.

 

Verify the user is aware of all procedures specified in the manuals.

 

Verify that the user will not store or use combustible liquids or materials 

or contaminants in the vicinity of the burner/appliance.

Содержание 702GAS

Страница 1: ...maintenance on back page for information regarding operation of this burner The burner Instruction Manual is intended only for your service technician The burner and heat exchanger must be inspected a...

Страница 2: ...heguidelinesbelowtoavoidpotentialsevere personal injury death or substantial property dam age Installer service technician Read all instructions before proceeding Perform all procedures and in the ord...

Страница 3: ...mply with the latest editions of Installation of Domestic Gas Conversion Burners ANSI Z21 8 National Fuel Gas Code ANSI Z223 1 NFPA 54 National Electrical Code ANSI NFPA 70 All additional applicable n...

Страница 4: ...into the burner through a manifold around the air tube The gas then circulates through a set of four orifice spuds into the air stream upstream of the retention ring The spin of the air flow at the re...

Страница 5: ...0 Btuh of all appliances in the space Do not install or operate the burner if any component is dam aged or if burner does not comply with other guidelines of this manual and the appliance manual Inspe...

Страница 6: ...u facturer s instructions Wire the switch into the appliance limit circuit to shut off the appliance burner if sustained downdraft should occur Refer to the appliance manufacturer s instruction manual...

Страница 7: ...2 Metal louvers or grilles free area area times 0 60 3 Screens when used must be no smaller than inch mesh Motorized vent dampers Wire the vent damper end switch to prevent operation of the burner un...

Страница 8: ...ications Whenfiringwithpositive overfire pressure do not exceed the pressure specified in the appliance manual Positive overfire pressure reduces maximum burner capacity See Page 3 for estimated reduc...

Страница 9: ...e a floor liner when possible The floor liner will improve firing in most applications Extend floor liner 3 to 4 inches up the side walls 4 Target wall liners Extend target wall liners at least 3 to 4...

Страница 10: ...ance opening so the end of the air tube is flush with or slightly short of the inside surface of the combustion chamber 4 Place gasket onto boiler front plate 5 Slide the end of the air tube into the...

Страница 11: ...enough ventilation to prevent overheating of the appliance burner and controls If there is risk of overheating you must install ventilation air openings sized large enough to provide air for cooling t...

Страница 12: ...e terminal strip inside the gas train J box b See the label in the burner junction box included Gas valve vent opening The V48 diaphragm gas valve is NOT fitted with a vent limiting orifice in the ven...

Страница 13: ...be more than the gas pressure at the burner gas train en trance minus 3 4 w c pressure required at entrance to butterfly valve See Figure 6 for gas train pressure drop information The standard gas tra...

Страница 14: ...990 810 690 620 2 2 750 1 900 1 520 1 300 1 150 2 4 350 3 000 2 400 2 050 1 850 Note 1 For natural gas with specific gravity other than 0 60 consult National Fuel Gas Code for correction factor PROPAN...

Страница 15: ...rmation for burner equipped with a primary control not covered in this manual see Figure 7A for a legend to callouts Turn off power to appliance when servicing burner Failure to comply could result in...

Страница 16: ...steam boiler activated Read the appliance manual for the location of the high fire control when used 3 See Figures 7 and 8 to connect the high fire control to the burner firing rate circuit 4 The burn...

Страница 17: ...nuals and wiring diagrams Gas manifold spud orifices sealed with pipe dope and tight Gas lines in good condition sized and designed correctly Gas line connections and fittings tight Burner appliance a...

Страница 18: ...et air damper linkage Table 5 Initial burner settings see the pages 18 through 22 for final adjustments using test instruments 6 Set burner initial head and damper positions continued 3 4 Determining...

Страница 19: ...e the maximum burner firing rate is reduced The firing rate is also reduced for altitudes higher than 2000 feet above sea level See page 3 for rating information 3 Adjust the burner fuel and air setti...

Страница 20: ...personal injury death or substantial property damage 3 Check the flame signal after the pilot has shut down to ensure the signal is still strong with main flame on 4 Move the burner fuel selector swi...

Страница 21: ...ly valve indicator until it is at 90 Disengage actuator motor Rotate linkage to high fire Tighten the two hex head screws while still holding the motor linkage arm in high fire Rotate linkage to low f...

Страница 22: ...ion with exhaust fans or other conditions operating 7 Adjust the burner using test instruments continued Combustion ventilation air Verify combustion ventilation air openings are not and will not be o...

Страница 23: ...s valves before disconnecting any portion of fuel lines and before cleaning or removing any parts from the burner or related equipment Burner and appliance components can be extremely hot Allow all pa...

Страница 24: ...season and to verify user is aware of proper operation and care of the burner appliance Review proper operation of the appliance burner unit with the user Turn off power to appliance Remove combustion...

Страница 25: ...Btuh Manifold gas pressure IWC High fire Low fire Inlet gas pressure IWC CO2 Gas Low Fire ______ Gas High Fire ______ Gas Low Fire ______ Gas High Fire ______ O2 Were limit controls tested Comments ab...

Страница 26: ...4 Combustion Head Assembly for 702GAS 7 4180002FS Gas Ignitor 8 35824S Motor Contactor 20 AMP R4242B1005 not shown ITEM PART NO DESCRIPTION 9 35311S C7027A1023 UV Scanner 97656S Q7800B1003 Sub Base 99...

Страница 27: ...appliance burner unit NEW PHOTO TO COME ITEM PART NO DESCRIPTION 16 35824S Motor Contactor 20 AMP R4242B1005 19 EMX51UVS EMX51UV KIT includes all of the below 35311S C7027A1023 UV Scanner 97656S Q780...

Страница 28: ...MN702GE 060320 28 10 Dimensions Figure 14 Dimensional data...

Страница 29: ...MN702GE 060320 29 10 Dimensions continued Figure 14A Dimensional data angled gas train...

Страница 30: ...and liquids Do not obstruct the flow of combustion and ventilating air Most motors currently used on residential type burners use permanently lubricated bearings and do not require field lubri cation...

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