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Model 702G/O Advanced gas/oil burners — Instruction manual

Carlin part number MN702GO Rev. 06/23/14

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Where appliance instructions differ from this manual, follow the appliance instructions.

Contents

PLEASE read this first .................................................................2

General information .....................................................................3

1.  The Carlin Model 702G/O combination gas/oil burner ...........4

2.  Prepare site   •   assemble burner   •   mount burner .............6

3.  Install gas piping ...................................................................12

4.  Install oil piping .....................................................................14

5.  Wire the burner .....................................................................16

6.  Checkout procedure — before starting the burner ...............18

7.  Set burner initial head and damper positions .......................19

8.  Adjust the burner using test instruments ..............................20

9.  Maintenance and service procedures ..................................24

10.  Repair parts ........................................................................26

11.  Dimensions .........................................................................30

User care and maintenance ........................................Rear cover

PLEASE read this first . . .

Special attention flags . . .

Please pay particular attention to the following when you see them 

throughout this manual.

  Notifies you of hazards that WILL cause severe personal 

injury, death or substantial property damage.

  Notifies you of hazards that CAN cause severe personal 

injury, death or substantial property damage.

  Notifies you of hazards that WILL or CAN cause minor 

personal injury or property damage.

  Notifies you of special instructions on installation, operation 

or maintenance that are important, but are not normally 

related to injury or property damage hazards.

Before installing or 

servicing:

  Should overheating occur:

 

(1) Shut off the oil and gas supplies to the burner.

 

(2) DO NOT shut off the control switch to the boiler 

circulator or the burner.

  Follow the guidelines below to avoid potential severe 

personal injury, death or substantial property dam-

age.

Installer/service technician . . .

• 

Read all instructions before proceeding. Perform all procedures, 

and in the order given to avoid potential of severe personal injury, 

death or substantial property damage.

• 

Before leaving the site after startup or service, review the User  

care and maintenance page with the user. Make the user aware 

of all potential hazards and perform the training outlined below.

Installer/service technician — 
Train the user . . .

• 

To properly operate the burner/appliance per this manual and 

the appliance instructions. See User care and maintenance. 

• 

To keep this manual at or near the burner/appliance for ready 

access by the user and service technician.

• 

To contact the service technician or oil dealer if he encounters 

problems with the burner/appliance.

• 

To keep the appliance space free of flammable liquids or vapors 

and other combustible materials.

• 

To never use laundry products, paints, varnishes or other chemi-

cals in the room occupied by the burner/appliance.

• 

To contact the service technician at least annually for startup and 

burner/appliance service.

When servicing the burner . . .

• 

DISCONNECT ELECTRICAL SUPPLY and all other electrical 

connections to burner before attempting to service to avoid 

electrical shock or possible injury from moving parts.

• 

CLOSE all manual gas and oil valves before disconnecting any 

portion of fuel lines and before cleaning or removing any parts 

from the burner or related equipment.

• 

Burner and appliance components can be extremely hot. Allow 

all parts to cool before attempting to handle or service to avoid 

potential of severe burns.

Содержание 702G/O

Страница 1: ...stantial property damage USER Refer only to User care and maintenance on back page for information regarding operation of this burner The burner Instruction Manual is intended only for your service te...

Страница 2: ...uidelinesbelowtoavoidpotentialsevere personal injury death or substantial property dam age Installer service technician Read all instructions before proceeding Perform all procedures and in the order...

Страница 3: ...n of Domestic Gas Conversion Burners ANSI Z21 8 National Fuel Gas Code ANSI Z223 1 NFPA 54 Standard for the Installation of Oil Burning Equipment NFPA 31 National Electrical Code ANSI NFPA 70 All addi...

Страница 4: ...firing Then gas flow is adjusted to match the air flow at low and high fire rates See the Starting and operating section of this manual for the complete description of the adjustment process The foll...

Страница 5: ...d assembly 22 Oil valve junction box 23 1st stage oil valve 24 Safety oil valve 25 2nd stage oil valve fuel unit blocking valve 29 Gas manifold 30 Gas spuds 4 required 31 Gas butterfly valve 32 Butter...

Страница 6: ...vent piping on the appliance flue outlet Clearances Check codes standards and the equipment manual Verify that the burner appliance will maintain all clearances to combustible walls or floor and all c...

Страница 7: ...ea area times 0 25 2 Metal louvers or grilles free area area times 0 60 3 Screens when used must be no smaller than inch mesh Motorized vent dampers Wire the vent damper end switch to prevent operatio...

Страница 8: ...Prepare appliance for burner mounting Positive overfire pressure applications When firing with positive overfire pressure do not exceed the pressure specified in the appliance manual Positive overfir...

Страница 9: ...target wall liner if flame length is close to the length of the chamber 3 Use a floor liner when possible The floor liner will improve firing in most applications Extend floor liner 3 to 4 inches up t...

Страница 10: ...tube flange assembly into the appliance opening Rotate the flange if needed to align with the mounting bolts Secure the flange to the appliance front plate 7 See the following instructions to install...

Страница 11: ...separate instructions if installing an optional knocked down gas train The gas train is available in either an angled standard or straight optional configuration 2 Connect the main and pilot gas trai...

Страница 12: ...s orifice nipple item 1 page 29 The label on the orifice nipple must agree with the gas used natural or propane gas If the nipple is not correct for the gas being used obtain the correct orifice nippl...

Страница 13: ...han 0 60 consult National Fuel Gas Code for correction factor PROPANE GAS Capacities in Btuh for Schedule 40 metal pipe Propane gas 1 5 specific gravity pressure drop 1 psi 1 839 1 264 1 015 869 770 3...

Страница 14: ...vacuum does not exceed the limit below during all firing conditions Oil flow schematic fuel unit connections Figure 10 shows oil flow and fuel unit port functions for Carlin 702G O burners Figure 11 a...

Страница 15: ...et 3 8 O D 1 2 O D 0 41 100 2 37 100 4 32 100 6 28 100 8 24 96 10 20 80 12 16 64 14 48 16 32 Figure 11 702G O burner with NYC DAR pressure regulation kit Obtain pressure regulator kitsforNewYorkCityDe...

Страница 16: ...applicable local codes standards 2 Connect the burner following Figures 13 and 14 and any special instructions or wiring diagrams provided with the appliance burner or other components 3 The burner re...

Страница 17: ...ns or wiring diagrams provided with the appliance burner or other components 3 The burner requires a 120 VAC 60 hz single phase control power supply with a 5 amp fuse The control circuit current draw...

Страница 18: ...cycle to low fire as demand decreases This keeps the burner on longer reducing cyclic losses 2 The appliance must be equipped with a high fire control This would be a make on fall control either temp...

Страница 19: ...high low cycles The firing cycle can be much longer using low high low firing because the burner can cycle to low fire as demand decreases This keeps the burner on longer reducing cyclic losses 2 The...

Страница 20: ...vent system Are voltages correct Burner appliance and motor correctly wired per burner and appliance manuals and wiring diagrams Gas manifold spud orifices on gas manifold item 29 page 5 sealed with p...

Страница 21: ...est instruments and make final burner adjustments Figure 17 Set initial low fire air damper setting Figure 16 Set initial combustion head position Low fire input High fire input Combustion head positi...

Страница 22: ...Failure to properly adjust the burner can result in severe personal injury death or substantial property damage Start the burner firing on oil Do not start the burner if the combustion chamber contai...

Страница 23: ...7 Restart the burner and check modulation again Continue with 1 through 6 above as needed until results are acceptable 8 Turn off the burner when Step 3 is completed before proceeding with setup for g...

Страница 24: ...o OFF The burner will shut down 5 Temporarily install two U tube manometer connections to check gas pres sures Install connections at the inlet pressure tap of the main manual gas valve and at the dow...

Страница 25: ...Tighten the swivel joint in place 10 Raise the damper motor linkage by pulling up on the damper linkage locknut and hold in this position The butterfly valve shaft slot must be horizontal If not use a...

Страница 26: ...xhausted from building If the building contains any exhaust fans or conditions that could affect vent performance check burner appliance vent operation with exhaust fans or other conditions operating...

Страница 27: ...tears can break away and plug the nozzle or fuel unit Perform the complete checkout procedures of pages 18 to 23 including system inspection and checks Inform the user of any problems found 8 Maintena...

Страница 28: ...h Oil nozzle size pattern Manifold gas pressure IWC High fire Low fire Inlet gas pressure IWC CO2 Oil Low Fire ______ Oil High Fire ______ Gas Low Fire ______ Gas High Fire ______ O2 Oil Low Fire Oil...

Страница 29: ...Model 702G O Advanced gas oil burners Instruction manual Carlin part number MN702GO Rev 06 23 14 29 Where appliance instructions differ from this manual follow the appliance instructions...

Страница 30: ...appliance instructions differ from this manual follow the appliance instructions 9 Dimensions Figure 19 Dimensional data straight gas train configuration 1 Honeywell R7897C primary control standard 2...

Страница 31: ...liance instructions differ from this manual follow the appliance instructions Figure 20 Dimensional data angled gas train configuration 9 Dimensions continued 1 Honeywell R7897C primary control standa...

Страница 32: ...ed for high fire 23556S 6 Fuel line 75291 7 Airflow switch 98522 8 Honeywell M436 damper motor 35808 9 Gasket 40246 10 14 airtube with pressurized flange 1 main gas inlet 1 2 pilot inlet 99541 11 14 c...

Страница 33: ...art number MN702GO Rev 06 23 14 33 Where appliance instructions differ from this manual follow the appliance instructions 10 Repair parts continued For parts not shown or listed contact factory and or...

Страница 34: ...ruct the flow of combustion and ventilating air Most motors currently used on residential type burners use permanently lubricated bearings and do not require field lubri cation Read the label on the m...

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