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Electro-pneumatic Regulator ER100

Instruction Manual

rev. 2.0

page 19 / 38

3.3. Internal

structure

No.

Name of parts

Materials

1 Plate

Resin

2

D sub connector

-

3 Housing

Resin

4 Controller

substrate

-

5 Poilot

valve

-

6

Valve base

Polyphenylen sulfite resin

7

Pilot chamber

Polyphenylen sulfite resin

8

Body

Aluminium alloy die-casting

9 Pressure

sensor

-

10

Diaphragm

Special nitrile rubber

11

Relief seat

Aluminium alloy

12

Steel ball (Exhaust port)

Stainless steel

13

Valve

Special nitrile rubber, Stainless steel

14 Bottom

rubber

Silicone

rubber

15

Bottom plug

Brass, Chemical nickel plating

16

O ring

Fluoro rubber

1

2

3

4

5

6

7

9

10

11

12

13

14

15

16

8

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Содержание ER100 Series

Страница 1: ...pneumatic Regulator Series ER100 ANALOG INPUT TYPE ER104 x0 1 2xx PARALLEL INPUT TYPE ER104 xPxx Please read this instruction manual carefully before using this product particularly the section descr...

Страница 2: ...many functions and mechanisms to ensure safety However improper operation could result in an accident To prevent such accidents please read this operation manual carefully for proper operation Please...

Страница 3: ...23 4 3 5 Proportional Value Change Function F5 24 4 4 Setting Method 25 4 4 1 Input Signal Setting 25 4 4 1 1 Analog Type Input Signal Selection 25 4 4 1 2 Parallel Type Input Signal Selection 26 4 4...

Страница 4: ...t cannot be carried out where the set pressure is not reached The residual pressure discharge valve discharges compressed air remaining inside the pneumatic circuit to prevent accidents caused by pneu...

Страница 5: ...ics functionality and durability in a negative way For the pneumatic source use cleaned air from which the solids water and oil contents were eliminated sufficiently using an air dryer filter and oil...

Страница 6: ...ay be affected by direct sunlight water or oil For operation in other than the specification requirements or for special purposes please contact Camozzi Drip proof environment The protective structure...

Страница 7: ...piping work is started If the port seal is removed before piping work dirt may enter into the interior from the piping port thus causing trouble and malfunctions etc Sufficiently flush blow air pipes...

Страница 8: ...Electro pneumatic Regulator ER100 Instruction Manual rev 2 0 page 8 38 Solid and liquid sealant Solid and liquid sealant Seal Tape Solid and liquid sealant...

Страница 9: ...When supplying compressed air after connecting pipes check that high pressure is not supplied instantly Before supplying compressed air after connecting pipes check that that there are no air leaks at...

Страница 10: ...ct or poor accuracy Stop the controllers and mechanical equipment and turn the power off before connecting wiring Sudden activation may cause unexpected actions possibly causing danger First while lea...

Страница 11: ...u i t output pro tection circuit Signal generator max50mA Load 5 pin Power 11 pin analog input 1 pin preset bit1 2 pin preset bit2 3 pin preset bit3 10 pin common 13 pin monitor output 14 pin error o...

Страница 12: ...1 pin preset bit1 2 pin preset bit2 3 pin preset bit3 10 pin common 13 pin monitor output 14 pin error output 15 pin Power max50mA output pro tection circuit Load Load Signal generator M a i n c i r...

Страница 13: ...utput 15 pin Power max50mA 10 pin common Load Load output pro tection circuit 12 pin MSB bit10 11 pin bit9 9 pin bit8 8 pin bit7 7 pin bit6 6 pin bit5 4 pin bit4 3 pin bit3 2 pin bit2 1 pin LSB bit1 M...

Страница 14: ...0mA 10 pin common Load Load output pro tection circuit 12 pin MSB bit10 11 pin bit9 9 pin bit8 8 pin bit7 7 pin bit6 6 pin bit5 4 pin bit4 3 pin bit3 2 pin bit2 1 pin LSB bit1 M a i n c i r c u i t 5...

Страница 15: ...e top or side position while holding it securely in the hand Lock the D sub connector so that it does not come off To unlock hold the fixing base with a wrench or similar while unscrewing with a screw...

Страница 16: ...ch output Error output Type of input 1 bit 2 bit 3 bit N A 24 VDC N A Common 0 10 VDC 0 5V DC 4 20 mADC N A Output 1 5VD C NPN or PNP output NPN or PNP output Power 0V PARALLEL input type ER D sub soc...

Страница 17: ...e specified voltage for the source voltage and output If an excessive voltage is connected malfunction breakage of the sensor electric shock and or fire may be caused Also do not use loads exceeding t...

Страница 18: ...Electro pneumatic Regulator ER100 Instruction Manual rev 2 0 page 18 38 3 2 Dimensions...

Страница 19: ...Polyphenylen sulfite resin 7 Pilot chamber Polyphenylen sulfite resin 8 Body Aluminium alloy die casting 9 Pressure sensor 10 Diaphragm Special nitrile rubber 11 Relief seat Aluminium alloy 12 Steel b...

Страница 20: ...upon detection of an excessive current If there is an upper or lower limit in the function setting one of the following is displayed or key Use the key to start various setting modes Use the key to se...

Страница 21: ...in simply by touching any of the keys The factory setting is set to de activated and on the display will be shown Select whether the auto power off function activated or not Note The interval to auto...

Страница 22: ...ssure Input signal type Analog input type ER104 x0xx ER104 x1xx ER104 x2xx Input signal type symbol Description Analog 0 10VDC input Analog 0 5VDC input Analog 4 20mADC input Preset memory input Selec...

Страница 23: ...d 100 Control pressure 0 100 Input signal If adjustment is activated 100 Control pressure 0 100 Input signal Zero point L setting range 0 to 50 Span point H setting range 100 to 10 4 3 3 LED Auto Powe...

Страница 24: ...d Only when proportional value decrease is selected the setting level can be selected among 10 steps Effect of proportional value increase According to some operation conditions such as piping and loa...

Страница 25: ...The analog input specification may not be changed In case of analog input selection Factory setting After the data is settled the setting mode is canceled to return to screen F1 SET For two seconds or...

Страница 26: ...et memory input press and hold the SET key at least for two seconds The preset memory input signal setting mode is canceled to return to screen F1 After the data is inserted the next number is After t...

Страница 27: ...ove the cursor key Increase the value SET 2 sec or longer If the preset memory input or direct memory input is selected at F1 input signal selection function this function may not be used Only full sc...

Страница 28: ...ter the data is inserted the setting mode is canceled to return to Enter the target value key Shift the cursor key Increase the value SET 2 sec or longer 2 sec or longer SET Enter the target value key...

Страница 29: ...h increased proportional value After the data is settled the setting mode is canceled to return to screen F5 In case of operation with decreased proportional value After the data is settled the settin...

Страница 30: ...s the keys against erroneous operation Unlock when changing settings Key locking method Press and hold at least for two seconds at the same time SET Key unlocking method Press and hold at least for tw...

Страница 31: ...um input increment 1 Enter the negative allowable limit Range 00 to 50 Minimum input increment 1 F4 Switch output function In case of mode 1 Enter the positive allowable limit Range 00 to 50 Minimum i...

Страница 32: ...etting Screen F1 Input signal setting Analog type Parallel type A0 A1 A2 Analog parallel input Screen F2 Zero span adjustment Full scale zero span adjustment non activated Screen F3 Auto power off Aut...

Страница 33: ...is removed Check to see if the bowl and element fouling condition is normal 3 Control for compressed air leak in the piping connection part Check to see if the condition of the connection section espe...

Страница 34: ...r agency An error is caused when memory is read or written Contact the nearest Camozzi sales office or agency The secondary pressure does not reach the setting continuously for five seconds Check the...

Страница 35: ...e maximum flow rate Continuation of operation in this state causes substantial reduction of the life Examine the operation method Air beyond the relief performance flows into the secondary piping Cont...

Страница 36: ...t at the minimum operating pressure The pressure does not descend The exhaust port path is blocked Examine the layout so that exhaust air is discharged from the R and EXH ports The source voltage is u...

Страница 37: ...and Relay Direct memory set 0 05 to 5 Bar setting min width 0 01Bar setting resolution 0 01Bar 0 09 to 9 Bar setting min width 0 01Bar setting resolution 0 02Bar Hysteresis 3 3 0 5 F S or less Linear...

Страница 38: ...ing min width 0 01Bar setting resolution 0 01Bar Hysteresis 3 3 0 5 F S or less Linearity 3 3 0 3 F S or less Resolution 3 3 0 2 F S or less Repeatability 3 3 0 3 F S or less Zero point fluctuation 0...

Страница 39: ...iameter 04 Rc1 4 Control pressure 1 1 Bar 5 5 Bar 9 9 Bar Input signal 0 0 10VDC 1 0 5VDC 2 4 20mADC P Parallel 10bit Output signal AN 1 5V analog errorN NPN AP 1 5V analog errorP PNP SN switchN NPN e...

Страница 40: ...40 38 6 4 Optional individual code G8X1 1 Cable 1m 3 Cable 3m G8X1 Cable for analog input type G8X2 Cable for parallel input type 1 G8X1 x 30 7 9 Fili 31 5 1000 G8X1 1 3000 G8X1 3 100 Shield line 6 G8...

Страница 41: ...ual rev 2 0 page 41 38 ER 1 B1 B1 type bracket Floor installation type B2 B2 type bracket Wall installation type B1 ER1 B1 ER1 B2 4 full R 30 5 51 27 3 5 10 36 42 3 5 1 6 5 17 5 22 4 4 32 42 44 7 2 1...

Страница 42: ...binary is 1001100110 Turn the input signal on at 1 and turn it off at 0 See the table below 7 2 Relationship between preset memory and input signal D sub socket pin No 12 11 9 8 7 6 4 3 2 1 Cable opt...

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