Burnham 4FHL-107A Скачать руководство пользователя страница 19

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fall out as sediment and the oxygen escapes as a gas. 

Both can result in reduced boiler life. The accumulation 

of sediment can eventually isolate the water from 

contacting the cast iron. When this happens the cast 

iron in that area gets extremely hot and eventually 

cracks. The presence of free oxygen in the boiler creates 

a corrosive atmosphere which, if the concentration 

becomes high enough, can corrode the cast iron through 

from the waterside. Since neither of these failure types 

are the result of a casting defect the warranty does not 

apply. Clearly it is in everyone’s best interest to prevent 

this type of failure. The maintenance of system integrity 

is the best method to achieve less makeup water.

   

Oxygen contamination of the boiler water will cause 

corrosion of iron and steel boiler components, and can 

lead to boiler failure. Burnham’s standard warranty does 

not cover problems caused by oxygen contamination of 

boiler water or scale (lime) build-up caused by frequent 

water addition or by improper water chemistry as shown 

below.

Une contamination de l’eau de la chaudière par l’oxygène 

provoque la corrosion des composants en fer et en acier, 

et peut mener à une défaillance. La garantie standard 

de Burnham ne couvre pas les problèmes causés par 

la contamination de l’eau de la chaudière par l’oxygène 

ou l’accumulation de tartre (calcaire) qui découlent de 

l’ajout fréquent d’eau ou d’une composition chimique 

inadéquate comme illustré ci-dessous.

Minimum Water Quality Requirements

pH - 8.3 - 10.5
TDS - 3500 ppm
Total alkalinity ppm as CaCO

3

 - 1200

Total copper ppm - .05
Oily matter ppm -1
total harness ppm -3 Chlorides - < 50 ppm

There are many possible causes of oxygen    

 

contamination such as:

A.

 Addition of excessive make-up water as a result 

of system leaks.

B.

 Absorption through open tanks and fittings.

C. 

Oxygen permeable materials in the distribution 

system.

D.

 Suction at pump and valve seals.

In order to ensure long product life, oxygen sources   

should be eliminated. This can be accomplished by    

taking the following measures:

A.

 Repairing system leaks to eliminate the need for 

addition of make-up water.

B.

 Eliminating open tanks from the system.

C.

 Eliminating and/or repairing fittings which allow 

oxygen absorption.

D.

 Use of non-permeable materials in the distribution 

system.

E.

 Isolating the boiler from the system water by 

installing a heat exchanger.

Содержание 4FHL-107A

Страница 1: ...hnician BEFORE installing read all instructions in this manual and all other information shipped with the boiler Post all instructions and manuals near the boiler for reference by service personnel Pe...

Страница 2: ...es having jurisdiction should be consulted before installations are made C All wiring on boilers installed in Canada shall be made in accordance with the Canadian Electrical Code and or Local Regulati...

Страница 3: ...ne Burner boiler systems produce steam or hot water in a pressurized vessel by mixing extremely flammable gaseous liquid or solid fuels with air to produce combustion and very hot products of combusti...

Страница 4: ...e s ret sont absents ou install s l aide de cavaliers Ne pas faire fonctionner si une commande un interrupteur un composant ou un dispositif est entr en contact avec de l eau Improper installation adj...

Страница 5: ...e combustible contiennent de l alumine de la silice des m taux lourds du monoxyde de carbone des oxydes d azote des ald hydes ou d autres substances toxiques ou dangereuses pouvant causer la mort ou d...

Страница 6: ...ted piping electrical and control systems used and maintained in the boiler room Le terme syst me de br leur chaudi re utilis dans ce manuel signifie tout quipement m canique ou lectrique y compris la...

Страница 7: ...esting Controls 16 17 Initial Cleaning Steam Boilers 17 Initial Cleaning Water Boilers 17 18 Water Boiler Operation 18 Boiler Water Treatment 18 pH or Alkalinity Test 18 Warnings about Frequent Water...

Страница 8: ...ombustion efficiency of over 80 This manual gives the necessary information for the proper installation operation maintenance and service of units For special installation problems contact Burnham Com...

Страница 9: ...um capacity and will light off and have stable and consistent combustion On installations where a natural draft stack is used causing high breeching drafts the boiler locking blade damper on boilers e...

Страница 10: ...altitude installations above 1 000 ft An adjustment of 3 5 per 1 000 ft of elevation is recommended 6 LOCATION OF ASME STAMPING DATA The ASME stamping data is located as follows 1 Series 4FH Sizes 63...

Страница 11: ...the boiler warms up If formation of condensate persists the low limit should be adjusted upward until condensate no longer forms Water boilers and low pressure steam boilers must have a set LFH at 12...

Страница 12: ...es in the boiler metal These stresses can cause damage to the boiler by loosening tubes or in more severe instances can crack tube sheet ligaments furnaces or waterlegs B If temperature differentials...

Страница 13: ...MANUAL 9 RELIEF VALVES Boiler relief valves are normally shipped loose and have been properly sized for your boiler The aggregate capacity of the relief valves as stamped on the valve rating plates mu...

Страница 14: ...14 FIGURE 4 TS 71 130 D INSTALLATION INSTRUCTIONS FIGURE 3 TS 71 176 B...

Страница 15: ...15 TS 71 131 D FIGURE 5 TS 3 101 4 INSTALLATION INSTRUCTIONS FIGURE 6...

Страница 16: ...control Avant que l installation de la chaudi re soit consid r e comme termin e v rifier le fonctionnement de ses dispositifs de contr le en particulier les interrupteurs bas niveau d eau et le contr...

Страница 17: ...afety relief valve using extreme care to avoid damaging it A Check Operating Control Raise and lower operating control setting as required to start and stop burner B Warning Check High Limit Control J...

Страница 18: ...WATER TREATMENT Boiler water treatment will help maximize the effectiveness and prolong the life of pressure vessels The general objectives of boiler water treatment are A Remove corrosive gases from...

Страница 19: ...chaudi re par l oxyg ne provoque la corrosion des composants en fer et en acier et peut mener une d faillance La garantie standard de Burnham ne couvre pas les probl mes caus s par la contamination de...

Страница 20: ...emperature to increase even if the gauge pressure is 0 It is better to allow the entire system to cool gradually never force cool the boiler as damage can also be inflicted due to thermal shock G When...

Страница 21: ...rbulator replacement is from the front smokebox Turbulators should be installed and removed from the front of the boiler only Series 4FH All 4FH Series boilers come equipped with turbulators in all th...

Страница 22: ...to solder joints on bellows and float when this type of control is used Check the float for evidence of collapse and check mercury bulb where applicable for mercury separation or discoloration DO NOT...

Страница 23: ...at the end of heating season Drain off boiler water until it runs clear while holding the boiler temperature between 180 and 200 F Then refill to top of gauge glass B Water Boilers Since a water boile...

Страница 24: ...ion Safety Controls Flame Failure Weekly Operator If flame display installed read and log for both pilot and main flames notify service organization if readings are very high very low or fluctuating r...

Страница 25: ...ition Interlock Annually Service Technician Refer to burner instructions Low Fire Start Interlock Annually Service Technician Refer to burner instructions Automatic Changeover At Least Annually Servic...

Страница 26: ...26...

Страница 27: ...27...

Страница 28: ...Product under conditions varying materially from those under such Products is usually tested under industry standards as of the shipment time C Any damage to the Product due to abrasion erosion corro...

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