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12

Flow Rate Based On Delta-T 

APPROXIMATE BOILER WATER FLOW

RATE REQUIRED (GPM) – SERIES 4FH

BOILER SIZE 

(bhp)

20

º

 Delta T

30

º

 Delta T

40

º

 Delta T

63A

      43

29

22

78A

      53

36

27

92A

      63

42

31

107A

      73

49

37

127A

      87

58

44

154A

    106

71

53

180A

    124

83

62

209A

    144

96

72

240A

    166

111

83

277A

    192

128

96

311A

    216

144

108

345A

    241

161

120

360A

    251

168

126

450A

    317

211

158

563A

    400

267

200

675A

    483

322

242

827

    591

394

295

993

    708

472

354

1157

    823

549

411

1323

    939

626

469

1654

  1166

777

583

1985

  1399

933

700

2315

  1638

1092

819

2645

  1878

1252

939

3075A

  2186

1457

1093

 

     Boiler Waterside Pressure Drop 

Due to the large internal water reservoir and 

a design having very little flow restriction, the 

waterside flow pressure drop is less than 1 psi. 

This is applicable to all flow rates, including the 

highest flow rate corresponding with a 20ºF delta T.

  

B.  Steam Supply Connection & Piping

 

      Most steam boilers are supplied with a flanged

 

steam outlet connection, with the exception of the 

smallest boilers, which may have a threaded pipe 

connection. All low pressure steam boilers (15 

psig) are supplied with a class 150 flanged steam 

connection. All high pressure steam boilers (over 

15 psig) are supplied with a class 300 flanged 

steam connection.

2.  RECOMMENDED WATER BOILER  

 

 

 

RECIRCULATION LOOP

The following guidelines relating to system water  

 

temperature fluctuation and flow through the boiler  

 

must be observed.

A.

   It is important to operate your boiler in such a  

 

manner as to prevent temperature fluctuation of    

more then 40°F at any time. Rapid temperature    

changes within the boiler can create stresses  

 

in the boiler metal. These stresses can cause  

 

damage to the boiler by loosening tubes, or  

 

in more severe instances can crack tube sheet    

ligaments,furnaces, or waterlegs.

B.

  If temperature differentials approach 40°F, 

to help prevent temperature fluctuations and 

insure proper circulation through the boiler, a 

recirculation loop as shown in Figure 3 should be 

considered. The recirculation flow should be at 

least 1/2 GPM/BHP at all times when the boiler is 

online for operation.

3.  TANKLESS HEATER

    

Install an automatic mixing valve at the tankless heater 

outlet to avoid risk of burns or scalding due to excessively 

hot water at the fixtures. Adjust and maintain the mixing 

valve in accordance with the manufacturer’s instructions

.

 

Installer une vanne mélangeuse automatique au chauffe-

eau sans réservoir pour éviter les risques de brûlure 

causés par une température excessive de l’eau dans la 

plomberie. Ajuster la vanne mélangeuse conformément 

aux instructions du fabricant, et la maintenir ainsi. 

A.

 If boiler is ordered with tankless heater, connect    

tankless heater piping as shown in Figure 2.

B.

  The following guidelines should be followed when  

piping the tankless heaters:

4.  FLOW REGULATION

If flow through the heater is greater than its rating,  

the supply of adequate hot water may not be able to keep up 

with the demand. For this reason a flow regulator matching 

the heater rating should be installed in the cold water line to 

the heater. The flow regulator should preferably be located 

below the inlet so it's not subjected to excess temperatures 

that may occur during “off” periods when it is possible for 

the heat to be conducted back through the supply line. The 

flow regulator also limits the flow of supply water regardless 

of inlet pressure variations in the range of 20 to 120 psi.

Содержание 4FHL-107A

Страница 1: ...hnician BEFORE installing read all instructions in this manual and all other information shipped with the boiler Post all instructions and manuals near the boiler for reference by service personnel Pe...

Страница 2: ...es having jurisdiction should be consulted before installations are made C All wiring on boilers installed in Canada shall be made in accordance with the Canadian Electrical Code and or Local Regulati...

Страница 3: ...ne Burner boiler systems produce steam or hot water in a pressurized vessel by mixing extremely flammable gaseous liquid or solid fuels with air to produce combustion and very hot products of combusti...

Страница 4: ...e s ret sont absents ou install s l aide de cavaliers Ne pas faire fonctionner si une commande un interrupteur un composant ou un dispositif est entr en contact avec de l eau Improper installation adj...

Страница 5: ...e combustible contiennent de l alumine de la silice des m taux lourds du monoxyde de carbone des oxydes d azote des ald hydes ou d autres substances toxiques ou dangereuses pouvant causer la mort ou d...

Страница 6: ...ted piping electrical and control systems used and maintained in the boiler room Le terme syst me de br leur chaudi re utilis dans ce manuel signifie tout quipement m canique ou lectrique y compris la...

Страница 7: ...esting Controls 16 17 Initial Cleaning Steam Boilers 17 Initial Cleaning Water Boilers 17 18 Water Boiler Operation 18 Boiler Water Treatment 18 pH or Alkalinity Test 18 Warnings about Frequent Water...

Страница 8: ...ombustion efficiency of over 80 This manual gives the necessary information for the proper installation operation maintenance and service of units For special installation problems contact Burnham Com...

Страница 9: ...um capacity and will light off and have stable and consistent combustion On installations where a natural draft stack is used causing high breeching drafts the boiler locking blade damper on boilers e...

Страница 10: ...altitude installations above 1 000 ft An adjustment of 3 5 per 1 000 ft of elevation is recommended 6 LOCATION OF ASME STAMPING DATA The ASME stamping data is located as follows 1 Series 4FH Sizes 63...

Страница 11: ...the boiler warms up If formation of condensate persists the low limit should be adjusted upward until condensate no longer forms Water boilers and low pressure steam boilers must have a set LFH at 12...

Страница 12: ...es in the boiler metal These stresses can cause damage to the boiler by loosening tubes or in more severe instances can crack tube sheet ligaments furnaces or waterlegs B If temperature differentials...

Страница 13: ...MANUAL 9 RELIEF VALVES Boiler relief valves are normally shipped loose and have been properly sized for your boiler The aggregate capacity of the relief valves as stamped on the valve rating plates mu...

Страница 14: ...14 FIGURE 4 TS 71 130 D INSTALLATION INSTRUCTIONS FIGURE 3 TS 71 176 B...

Страница 15: ...15 TS 71 131 D FIGURE 5 TS 3 101 4 INSTALLATION INSTRUCTIONS FIGURE 6...

Страница 16: ...control Avant que l installation de la chaudi re soit consid r e comme termin e v rifier le fonctionnement de ses dispositifs de contr le en particulier les interrupteurs bas niveau d eau et le contr...

Страница 17: ...afety relief valve using extreme care to avoid damaging it A Check Operating Control Raise and lower operating control setting as required to start and stop burner B Warning Check High Limit Control J...

Страница 18: ...WATER TREATMENT Boiler water treatment will help maximize the effectiveness and prolong the life of pressure vessels The general objectives of boiler water treatment are A Remove corrosive gases from...

Страница 19: ...chaudi re par l oxyg ne provoque la corrosion des composants en fer et en acier et peut mener une d faillance La garantie standard de Burnham ne couvre pas les probl mes caus s par la contamination de...

Страница 20: ...emperature to increase even if the gauge pressure is 0 It is better to allow the entire system to cool gradually never force cool the boiler as damage can also be inflicted due to thermal shock G When...

Страница 21: ...rbulator replacement is from the front smokebox Turbulators should be installed and removed from the front of the boiler only Series 4FH All 4FH Series boilers come equipped with turbulators in all th...

Страница 22: ...to solder joints on bellows and float when this type of control is used Check the float for evidence of collapse and check mercury bulb where applicable for mercury separation or discoloration DO NOT...

Страница 23: ...at the end of heating season Drain off boiler water until it runs clear while holding the boiler temperature between 180 and 200 F Then refill to top of gauge glass B Water Boilers Since a water boile...

Страница 24: ...ion Safety Controls Flame Failure Weekly Operator If flame display installed read and log for both pilot and main flames notify service organization if readings are very high very low or fluctuating r...

Страница 25: ...ition Interlock Annually Service Technician Refer to burner instructions Low Fire Start Interlock Annually Service Technician Refer to burner instructions Automatic Changeover At Least Annually Servic...

Страница 26: ...26...

Страница 27: ...27...

Страница 28: ...Product under conditions varying materially from those under such Products is usually tested under industry standards as of the shipment time C Any damage to the Product due to abrasion erosion corro...

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