Burnham 4FHL-107A Скачать руководство пользователя страница 17

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A.

 Drain boiler until water is just visible in gauge  

 

glass. Run temporary pipe line from the surface    

blow-off to an open drain or some other location    

where hot water may be discharged safely. 

   Do not install valve in this line. 

 

  Certain state and local codes may restrict 

the use of some chemicals listed for cleaning 

and maintaining the boiler. Check with local 

authorities before proceeding with the use of  

any chemicals. 

B.

  Drain about 5 gallons of hot water from boiler into 

a container and dissolve into it 1 pound o caustic 

soda and one pound of trisodium phosphate 

for each 50 gallons of boiler water. Additional 

containers may be required to dissolve sufficient 

chemicals for large models. Remove safety valve 

and add solution to boiler water through exposed 

tapping. 

 

Use extreme care in handling these chemicals. 

Caustic soda is harmful to skin, clothing and 

eyes. Do not permit the dry material or the 

concentrated solution to come into contact with 

the skin or clothing. 

C.

   Close all valves leading to and from the system to  

isolate the cleaning solution from the system. 

D.

  Start Burner and operate sufficiently to boil the 

water without producing steam pressure. Boil for 

about 5 hours. Open boiler feed pipe sufficiently 

to permit a steady trickle of water from the 

surface blowoff pipe. Continue this slow boiling 

and trickle of overflow for several hours until the 

water coming from the overflow is clear. 

E.

  Stop burner and drain boiler in a manner and  

 

location that hot water can be discharged safety. 

F.

  When the boiler has cooled to 120°F or less refill  

boiler to normal water line. If water in gauge glass  

does not appear to be clear, repeat steps A thru 

E, boiling out the boiler for a longer time. 

G.

 Remove temporary piping, plug tapping and/or    

reinstall safety valve. Boil to bring water    

temperature to 180ºF promptly in order to drive 

off any dissolved gases in the fresh water.

6.  CLEANING A WATER BOILER

 

The oil and grease which accumulate in a new hot 

water boiler can be washed out in the following manner. 

A.

 Remove safety relief valve using extreme care to   

avoid damaging it. 

A. Check Operating Control 

 Raise and lower  

 

operating control setting as required to start and    

stop burner.

B. Warning  Check High Limit Control 

Jumper Operating Control Terminals. Allow 

Burner to operate until shut down by limit. 

Installation is not considered complete until this 

check has been made. REMOVE JUMPER.

C. Check Low Water Cut-Off 

 control with water 

level at normal waterline. Raise operating control   

setting to allow burner to operate. Open boiler    

drain to allow water level to drop until burner  

 

operation is shut down by low water cutoff. 

DO NOT ALLOW THE BOILER TO OPERATE BELOW THE 

MINIMUM PERMISSIBLE WATER LEVEL AS INDICATED 

ON THE BOILER.

NE PAS LAISSER LA CHAUDIÈRE FONCTIONNER 

LORSQUE LE NIVEAU D’EAU EST PLUS BAS QUE LE 

SEUIL INDIQUÉ SUR LA CHAUDIÈRE.

 

Close boiler drain and refill to normal water line. 

Unless boiler is equipped with a manual reset low water 

cutoff, burner should automatically restart during fill. 

Reset operating control.

   

PROBE AND FLOAT TYPE LOW WATER CUT-OFF 

DEVICES REQUIRE ANNUAL INSPECTION AND 

MAINTENANCE. Refer to Service Instructions,  

Section IV for proper cleaning instructions.

LES INTERRUPTEURS À BAS NIVEAU D’EAU DE 

TYPE SONDE ET DE TYPE FLOTTEUR DOIVENT ÊTRE 

INSPECTÉS ET ENTRETENUS ANNUELLEMENT. Se 

reporter aux directives sur l’entretien, à la section IV, 

pour connaître les directives de nettoyage adéquat.

D. Check Operating Control 

 on boiler equipped 

with a tankless heater. With burner off, draw hot 

water until burner starts, then turn off hot water 

and check burner shut down.

5.  CLEANING A NEW STEAM BOILER

 

Oil, grease & sediments which accumulate in a new 

boiler and piping must be removed from the system in 

order to prevent an unsteady water line and carryover of 

the water into the supply main above the boiler. Operate 

the boiler with steam in the entire system for a few days 

allowing the condensate to return to the boiler. If the 

condensate can temporarily be wasted, operate the 

boiler only for the length of time it takes for condensate 

to run clear. If the latter cannot be achieved or if the 

condensate is returned to the boiler, boil out the boiler 

using the SURFACE BLOWOFF connection on the 

boilers so equipped.

Содержание 4FHL-107A

Страница 1: ...hnician BEFORE installing read all instructions in this manual and all other information shipped with the boiler Post all instructions and manuals near the boiler for reference by service personnel Pe...

Страница 2: ...es having jurisdiction should be consulted before installations are made C All wiring on boilers installed in Canada shall be made in accordance with the Canadian Electrical Code and or Local Regulati...

Страница 3: ...ne Burner boiler systems produce steam or hot water in a pressurized vessel by mixing extremely flammable gaseous liquid or solid fuels with air to produce combustion and very hot products of combusti...

Страница 4: ...e s ret sont absents ou install s l aide de cavaliers Ne pas faire fonctionner si une commande un interrupteur un composant ou un dispositif est entr en contact avec de l eau Improper installation adj...

Страница 5: ...e combustible contiennent de l alumine de la silice des m taux lourds du monoxyde de carbone des oxydes d azote des ald hydes ou d autres substances toxiques ou dangereuses pouvant causer la mort ou d...

Страница 6: ...ted piping electrical and control systems used and maintained in the boiler room Le terme syst me de br leur chaudi re utilis dans ce manuel signifie tout quipement m canique ou lectrique y compris la...

Страница 7: ...esting Controls 16 17 Initial Cleaning Steam Boilers 17 Initial Cleaning Water Boilers 17 18 Water Boiler Operation 18 Boiler Water Treatment 18 pH or Alkalinity Test 18 Warnings about Frequent Water...

Страница 8: ...ombustion efficiency of over 80 This manual gives the necessary information for the proper installation operation maintenance and service of units For special installation problems contact Burnham Com...

Страница 9: ...um capacity and will light off and have stable and consistent combustion On installations where a natural draft stack is used causing high breeching drafts the boiler locking blade damper on boilers e...

Страница 10: ...altitude installations above 1 000 ft An adjustment of 3 5 per 1 000 ft of elevation is recommended 6 LOCATION OF ASME STAMPING DATA The ASME stamping data is located as follows 1 Series 4FH Sizes 63...

Страница 11: ...the boiler warms up If formation of condensate persists the low limit should be adjusted upward until condensate no longer forms Water boilers and low pressure steam boilers must have a set LFH at 12...

Страница 12: ...es in the boiler metal These stresses can cause damage to the boiler by loosening tubes or in more severe instances can crack tube sheet ligaments furnaces or waterlegs B If temperature differentials...

Страница 13: ...MANUAL 9 RELIEF VALVES Boiler relief valves are normally shipped loose and have been properly sized for your boiler The aggregate capacity of the relief valves as stamped on the valve rating plates mu...

Страница 14: ...14 FIGURE 4 TS 71 130 D INSTALLATION INSTRUCTIONS FIGURE 3 TS 71 176 B...

Страница 15: ...15 TS 71 131 D FIGURE 5 TS 3 101 4 INSTALLATION INSTRUCTIONS FIGURE 6...

Страница 16: ...control Avant que l installation de la chaudi re soit consid r e comme termin e v rifier le fonctionnement de ses dispositifs de contr le en particulier les interrupteurs bas niveau d eau et le contr...

Страница 17: ...afety relief valve using extreme care to avoid damaging it A Check Operating Control Raise and lower operating control setting as required to start and stop burner B Warning Check High Limit Control J...

Страница 18: ...WATER TREATMENT Boiler water treatment will help maximize the effectiveness and prolong the life of pressure vessels The general objectives of boiler water treatment are A Remove corrosive gases from...

Страница 19: ...chaudi re par l oxyg ne provoque la corrosion des composants en fer et en acier et peut mener une d faillance La garantie standard de Burnham ne couvre pas les probl mes caus s par la contamination de...

Страница 20: ...emperature to increase even if the gauge pressure is 0 It is better to allow the entire system to cool gradually never force cool the boiler as damage can also be inflicted due to thermal shock G When...

Страница 21: ...rbulator replacement is from the front smokebox Turbulators should be installed and removed from the front of the boiler only Series 4FH All 4FH Series boilers come equipped with turbulators in all th...

Страница 22: ...to solder joints on bellows and float when this type of control is used Check the float for evidence of collapse and check mercury bulb where applicable for mercury separation or discoloration DO NOT...

Страница 23: ...at the end of heating season Drain off boiler water until it runs clear while holding the boiler temperature between 180 and 200 F Then refill to top of gauge glass B Water Boilers Since a water boile...

Страница 24: ...ion Safety Controls Flame Failure Weekly Operator If flame display installed read and log for both pilot and main flames notify service organization if readings are very high very low or fluctuating r...

Страница 25: ...ition Interlock Annually Service Technician Refer to burner instructions Low Fire Start Interlock Annually Service Technician Refer to burner instructions Automatic Changeover At Least Annually Servic...

Страница 26: ...26...

Страница 27: ...27...

Страница 28: ...Product under conditions varying materially from those under such Products is usually tested under industry standards as of the shipment time C Any damage to the Product due to abrasion erosion corro...

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