
2003 Buell XB9R: Maintenance
1-35
HOME
FRONT FORK OIL CHANGE
1.12
FORK OIL CHANGE
Replace fork oil.
●
At every 10000 mile (32,000 km) service interval.
●
If fork is submerged in water.
NOTE
If fork oil is emulsified, aerated or light brown in color, then it
has been contaminated by water. If this happens, replace the
fork oil seals.
Disassembly
NOTE
Record rider suspension settings before disassembly.
1.
Remove front fork. See
REMOVAL
in
2.16 FRONT FORK
.
2.
See
Figure 1-37.
Clamp the FORK TUBE HOLDER
TOOL (Part No. HD-41177) in a vise and install the upper
front fork in the holding tool.
3.
See
Figure 1-38.
Remove snap ring (2).
4.
Remove preload adjuster (3) by turning counterclock-
wise.
After fully unthreading preload adjuster (3), gently pull on
adjuster.
5.
Remove fork cap (4) from outer tube.
6.
See
Figure 1-39.
Move the fork assembly from the hold-
ing tool and compress fork in the FORK SPRING COM-
PRESSION TOOL.
7.
See
Figure 1-40.
Hold damper rod assembly (3) and
remove fork cap (1).
NOTE
See
Figure 1-40.
Be
careful not to damage preload pins (2)
while holding damper rod assembly (3),
8.
Remove preload washer (4) and slider piston (5).
Figure 1-37. Fork Tube Holder (HD-41177)
Figure 1-38. Fork Cap Assembly
8451
1.
Rebound adjuster screw
2.
Snap ring
3.
Preload adjuster
4.
Fork cap
5.
Preload pins
6.
Preload washer
7.
Slider piston
3
2
5
6
1
7
4
Figure 1-39. Fork Spring Compressing Tool
Figure 1-40. Holding Damper Rod Assembly
8479
1.
Fork cap
2.
Preload pins
3.
Damper rod assembly
4.
Preload washer
5.
Slider piston
3
2
1
4
5
Содержание XB9R 2003
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