Buell XB9R 2003, Руководство по обслуживанию, Страница: 129 / 566

2-24 2003 Buell XB9R: Chassis
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ASSEMBLY
Front Master Cylinder
1. Obtain PISTON ASSEMBLY KIT.
2. See Figure 2-34. Assemble new piston components
placing small end of spring (5) behind primary seal of
piston (4).
3. Lubricate master cylinder body and piston seals with
special lubricant found in the service parts kit.
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WARNING
1
WARNING
When installing snap ring to secure master cylinder, be
sure the snap ring snaps into place. Failure to do so can
result in improper brake operation which could result in
death or serious injury.
4. See Figure 2-35. Insert piston assembly (6), spring first,
into master cylinder reservoir (4).
5. See Figure 2-33. Secure piston assembly (1) with a new
snap ring (2).
6. See Figure 2-34. Install ridge on boot (1) into groove on
piston (3).
Brake Hand Lever
1. See Figure 2-35. Lubricate pivot bolt (15) with LOCTITE
ANTI-SEIZE.
2. Align hole in hand lever (7) with hole in hand lever pivot
and install pivot bolt (15) through top of hand lever pivot
and tighten to 80-120 in-lbs (9-14 Nm).
Figure 2-34. Front Master Cylinder Piston Assembly
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1. Ridge on rubber boot
2. Snap ring
3. Groove on piston
4. Primary seal of piston
5. Spring
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4
5
Figure 2-35. Front Brake Hand Lever Assembly
1. Reservoir cover fasteners
2. Reservoir cover
3. Reservoir cover gasket
4. Master cylinder reservoir
5. Master cylinder housing fasteners (metric)
6. Piston assembly
7. Brake hand lever
8. Pivot bolt nut (metric)
9. Brake switch fastener
10. Brake switch
11. Brake switch terminal
12. Banjo bolt (metric)
13. Brake line
14. Copper washers
15. Pivot bolt
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15
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