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WARNING:

Disconnect the electrical power before

changing the speed tap. Failure to follow this warning
could result in personal injury.

d. To change motor speed taps, remove the motor tap lead

and relocate it on the desired terminal on the plug-in
terminal block/speed selector located on the blower
housing. (See Table 9.)

TABLE 8—CANADIAN ORIFICE SIZE

GAS

SEA LEVEL

0—2000

HIGH ALTITUDE

2001—4500 FT

Natural

44

45

Propane

54

55

TABLE 9—SPEED SELECTOR

SPEED

TAP NO.*

Common

C

High

1

Med-High

2

Med-Low

3

Low

4

* White wire from control box to common; black wire from control box to cooling
speed selection; red wire from control box to heating and constant fan speed
selection.

CAUTION:

Recheck the temperature rise. It must be

within the limits specified on the unit rating plate.
Recommended operation is at midpoint of rise or above.

3. Set thermostat heat anticipator.

The thermostat heat anticipation must be set to match the
amp draw of the electrical components in the R-W circuit.
Accurate amp draw readings can be obtained at thermostat
subbase terminals R and W. Fig. 14 illustrates an easy
method of obtaining the actual amp draw. The amp reading
should be taken after the blower motor has started. See the
thermostat manufacturer’s instructions for adjusting the
heat anticipator and for varying the heating cycle length.

NOTE:

When using an electronic thermostat, set cycle rate for 3

cycles per hr.

E.

Check Safety Controls

1. Check operation of gas shut-off control for 100 percent

shutoff.

NOTE:

The furnace pilot must be lit so the thermocouple

energizes the thermal magnet circuit of gas valve GV, which
permits gas flow to the remaining portion of the valve.

If the pilot flame is extinguished, the thermocouple will no
longer energize the thermal magnet circuit of the gas valve.
Gas flow to the pilot and main burners will cease until the
pilot is manually relit.

a. With furnace operating, unscrew pilot thermocouple lead

from gas valve. The pilot and main burner gas must shut
off. No gas should flow through valve.

b. After valve is found to operate satisfactorily, reconnect

thermocouple to gas valve (fingertight position only).

c. Tighten thermocouple connection 1/4 turn with wrench.

d. Relight pilot by following lighting instructions on the

furnace.

2. Check primary limit control.

This control shuts off the combustion control system and
energizes the circulating-air blower motor if the furnace
overheats.

The preferred method of checking the limit control is to
gradually block off the return air after the furnace has been
operating for a period of at least 5 minutes. As soon as the
limit has shut off the burners, the return-air opening should
be unblocked. By using this method to check the limit
control, it can be established that the limit is functioning
properly and will operate if there is a motor failure.

3. Check draft safeguard switch.

TABLE 7—GAS RATE CU FT/HR

SECONDS

FOR 1

REVOLUTION

SIZE OF TEST DIAL

SECONDS

FOR 1

REVOLUTION

SIZE OF TEST DIAL

1

cu ft

2

cu ft

5

cu ft

1

cu ft

2

cu ft

5

cu ft

10
11
12
13
14

360
327
300
277
257

720
655
600
555
514

1800
1636
1500
1385
1286

50
51
52
53
54

72
71
69
68
67

144
141
138
136
133

360
355
346
340
333

15
16
17
18
19

240
225
212
200
189

480
450
424
400
379

1200
1125
1059
1000

947

55
56
57
58
59

65
64
63
62
61

131
129
126
124
122

327
321
316
310
305

20
21
22
23
24

180
171
164
157
150

360
343
327
313
300

900
857
818
783
750

60
62
64
66
68

60
58
56
54
53

120
116
112
109
106

300
290
281
273
265

25
26
27
28
29

144
138
133
129
124

288
277
267
257
248

720
692
667
643
621

70
72
74
76
78

51
50
48
47
46

103
100

97
95
92

257
250
243
237
231

30
31
32
33
34

120
116
113
109
106

240
232
225
218
212

600
581
563
545
529

80
82
84
86
88

45
44
43
42
41

90
88
86
84
82

225
220
214
209
205

35
36
37
38
39

103
100

97
95
92

206
200
195
189
185

514
500
486
474
462

90
92
94
96
98

40
39
38
38
37

80
78
76
75
74

200
196
192
188
184

40
41
42
43
44

90
88
86
84
82

180
176
172
167
164

450
439
429
419
409

100
102
104
106
108

36
35
35
34
33

72
71
69
68
67

180
178
173
170
167

45
46
47
48
49

80
78
76
75
73

160
157
153
150
147

400
391
383
375
367

110
112
116
120

33
32
31
30

65
64
62
60

164
161
155
150

Fig. 14—Amp Draw Check With Ammeter

A80201

R

Y W G

10 TURNS

THERMOSTAT SUBBASE
TERMINALS WITH
THERMOSTAT REMOVED

HOOK-AROUND

VOLT/AMMETER

EXAMPLE:

5.0 AMPS ON AMMETER
10 TURNS AROUND JAWS

 

= 0.5 AMPS FOR THERMOSTAT SETTING

FROM UNIT 24-VOLT
TERMINAL BLOCK

—12—

Содержание 396HAD

Страница 1: ...t up and adjustment procedures and service calls Recognize safety information This is the safety alert symbol When you see this symbol on the furnace and in instructions or manuals be alert to the pot...

Страница 2: ...rther information the National Fuel Gas Code is available from National Fire Protection Association Inc Battery march Park Quincy MA 02269 American Gas Association 1515 Wilson Boulevard Arlington VA 2...

Страница 3: ...it must be installed so that the burners and ignition source are located at least 18 in above the floor The furnace should be protected from physical damage by vehicles When a furnace is installed in...

Страница 4: ...t opening directly communicating with the outdoors should be provided This opening should have a minimum free area of 1 sq in per 5000 Btuh of total input rating for all equipment in the enclosure If...

Страница 5: ...nnected to the furnace install the filters in a V formation inside the return air plenum See Fig 7 V GAS PIPING Gas piping must be installed in accordance with national and local codes Refer to the cu...

Страница 6: ...hin 72 in of the furnace A 1 8 in NPT plugged tapping accessible for test gage connection must be installed immediately upstream of the gas supply connection to the furnace and downstream of the manua...

Страница 7: ...link FL and limit switch LS to energize R With the furnace pilot lit the thermocouple will energize the thermal magnet circuit of gas valve GV permitting gas flow to the remaining portion of the gas...

Страница 8: ...h lighting operating instructions on the furnace The pilot flame should be soft blue in color and surround 3 8 in to 1 2 in of the thermocouple element tip The flame must never come in contact with an...

Страница 9: ...IVE BLADE TYPE FUSE FIELD INSTALLED FUSIBLE LINK GAS VALVE REDUNDANT HEATING FAN RELAY SPST N O INDUCED DRAFT MOTOR INDUCER DRAFT RELAY DPST N O BLOWER DOOR INTERLOCK SWITCH SPST N O JUNCTION BOX LIMI...

Страница 10: ...FOLD PRESSURE FOR CORRECT INPUT RATE Tabulated Data Based on Altitude Up to 2000 Ft and 22 000 Btuh Per Burner GAS HEAT VALUE BTU CU FT SPECIFIC GRAVITY OF NATURAL GAS 0 56 0 58 0 60 0 62 0 64 0 66 0...

Страница 11: ...uld be clear blue almost transparent See Fig 13 d High altitudes In the U S A gas input on rating plate is for altitudes up to 2000 ft Ratings for altitudes over 2000 ft must be 4 percent less for eac...

Страница 12: ...ingertight position only c Tighten thermocouple connection 1 4 turn with wrench d Relight pilot by following lighting instructions on the furnace 2 Check primary limit control This control shuts off t...

Страница 13: ...essure switch is functioning properly e Turn off 115 v power to furnace f Reconnect inducer motor wires replace control door and turn on 115 v power 5 Check auxiliary limits a Turn off 115 v power to...

Страница 14: ...1993 BDP Co P O Box 70 Indianapolis IN 46206 Printed in U S A 14 35003b Catalog No BDP 3339 607...

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