background image

3. Allow 5 minutes for pilot to establish a draft before

operating furnace.

4. To operate furnace, follow procedures on lighting instruc-

tion label attached to furnace.

5. With furnace operating, set thermostat below room tem-

perature and observe that furnace goes off. Set thermostat
above room temperature and observe that furnace restarts.

D.

Adjustments

1. Set gas input rate.

There are 2 methods of adjusting the gas input rate. The
preferred method is by using Table 6 and following
instructions in item a. The second method is by clocking the
gas meter and following instructions in item b.

The gas valve regulator has been nominally set at 3.5-in. wc
for natural gas. When adjusting input rate, do not set
manifold pressure above 3.8-in. wc or below 3.2-in. wc.
a. Check gas input rate using Table 6.

(1.) Obtain average yearly heat value for local gas

supply.

(2.) Obtain average yearly specific gravity for local gas

supply.

(3.) Verify furnace model. Table 6 can only be used for

model 396HAD Furnaces.

(4.) Check and verify orifice size in furnace. NEVER

ASSUME

THE

ORIFICE

SIZE.

ALWAYS

CHECK AND VERIFY.

CAUTION:

DO NOT redrill burner orifices. Improper

drilling (burrs, out-of-round holes, etc.) can cause exces-
sive burner noise and misdirection of burner flames. This
can result in flame impingement of the burners and heat
exchangers causing failure.

NOTE:

If orifice hole appears damaged or is suspected to have

been redrilled, check the orifice hole with the correct size
numbered drill bit. Never redrill an orifice. A burr-free and
squarely aligned orifice hole is essential for proper flame charac-
teristics.

(5.) Find natural gas heat value and specific gravity in

Table 6.

(6.) Follow heat value and specific gravity lines to point

of intersection. Find orifice size and manifold pres-
sure settings for proper operation at given natural
gas conditions.

TABLE 6—MODEL 396HAD ORIFICE SIZE AND MANIFOLD PRESSURE FOR CORRECT INPUT RATE

(Tabulated Data Based on Altitude Up to 2000 Ft and 22,000 Btuh Per Burner)

GAS

HEAT

VALUE

(BTU/CU FT)

SPECIFIC GRAVITY OF NATURAL GAS

0.56

0.58

0.60

0.62

0.64

0.66

0.68

0.70

0.72

Orf

No.

Mnfld

Press.

Orf

No.

Mnfld

Press.

Orf

No.

Mnfld

Press.

Orf

No.

Mnfld

Press.

Orf

No.

Mnfld

Press.

Orf

No.

Mnfld

Press.

Orf

No.

Mnfld

Press.

Orf

No.

Mnfld

Press.

Orf

No.

Mnfld

Press.

860

41
42

3.2
3.6

41
42

3.3
3.7

41
42
40

3.4
3.8
3.2

41
40

3.5
3.3

41
39
40

3.7
3.2
3.4

41
39
40

3.8
3.3
3.5

39
40

3.4
3.6

38
39
40

3.2
3.5
3.7

38
39
40

3.3
3.6
3.8

875

42


3.4


41
42

3.2
3.6

41
42

3.3
3.7

41
42
40

3.4
3.8
3.2

41
40

3.5
3.3

41
39
40

3.6
3.2
3.4

41
39
40

3.8
3.3
3.5

39
40

3.3
3.6

38
39
40

3.2
3.4
3.7

890

42


3.3


42


3.4


41
42

3.2
3.6

41
42

3.3
3.7

41
42

3.4
3.8

41
40

3.5
3.2

41
40

3.6
3.3

41
39
40

3.7
3.2
3.4

41
39
40

3.8
3.3
3.5

905

42


3.2


42


3.3


42


3.4


41
42

3.2
3.6

41
42

3.3
3.7

41
42

3.4
3.8

41
40

3.5
3.2

41
40

3.6
3.3

41
39
40

3.7
3.2
3.4

920

43

3.8

42

3.2

42

3.3

42

3.4

41
42

3.2
3.5

41
42

3.3
3.7

41
42

3.4
3.8

41 40

3.5
3.2

41
40

3.6
3.3

935

43

3.7

43

3.8

42

3.2

42

3.3

42

3.4

41
42

3.2
3.5

41
42

3.3
3.7

41
42

3.4
3.8

41
40

3.5
3.2

950

43

3.6

43

3.7

43

3.8

42

3.2

42

3.3

42

3.4

41
42

3.2
3.5

41
42

3.3
3.6

41
42

3.4
3.7

965

43

3.4

43

3.6

43

3.7

43

3.8

42

3.2

42

3.3

42

3.4

41
42

3.2
3.5

41
42

3.3
3.6

980

44
43

3.8
3.3

42

3.5

43

3.6

43

3.7

43

3.8

42

3.2

42

3.3

42

3.4

41
42

3.2
3.5

995

44
43

3.7
3.2

44
43

3.8
3.4

43

3.5

43

3.6

43

3.7

43

3.8

42

3.2

42

3.3

42

3.4

1010

44

3.6

44
43

3.7
3.3

44
43

3.8
3.4

43

3.5

43

3.6

43

3.7

43

3.8

42

3.2

42

3.3

1025

44

3.5

44
43

3.6
3.2

44
43

3.7
3.3

43

3.4

43

3.5

43

3.6

43

3.7

43

3.8

43

3.2

1040

44

3.4

44

3.5

44
43

3.6
3.2

44
43

3.7
3.3

43

3.4

43

3.5

43

3.6

43

3.7

43

3.8

1055

44

3.3

44

3.4

44

3.5

44
43

3.6
3.2

44
43

3.8
3.3

43

3.4

43

3.5

43

3.6

43

3.7

1070

44

3.2

44

3.3

44

3.4

44

3.5

44
43

3.7
3.2

44
43

3.8
3.3

43

3.4

43

3.5

43

3.6

-

1085

45

3.8

44

3.2

44

3.3

44

3.4

44

3.6

44
43

3.7
2.3

44
43

3.8
3.3

43

3.4

43

3.5

1100

45

3.7

45

3.8
3.4

44

3.2

44

3.4

44

3.5

44

3.6

44
43

3.7
3.2

44
43

3.8
3.3

43

3.4

—10—

Содержание 396HAD

Страница 1: ...t up and adjustment procedures and service calls Recognize safety information This is the safety alert symbol When you see this symbol on the furnace and in instructions or manuals be alert to the pot...

Страница 2: ...rther information the National Fuel Gas Code is available from National Fire Protection Association Inc Battery march Park Quincy MA 02269 American Gas Association 1515 Wilson Boulevard Arlington VA 2...

Страница 3: ...it must be installed so that the burners and ignition source are located at least 18 in above the floor The furnace should be protected from physical damage by vehicles When a furnace is installed in...

Страница 4: ...t opening directly communicating with the outdoors should be provided This opening should have a minimum free area of 1 sq in per 5000 Btuh of total input rating for all equipment in the enclosure If...

Страница 5: ...nnected to the furnace install the filters in a V formation inside the return air plenum See Fig 7 V GAS PIPING Gas piping must be installed in accordance with national and local codes Refer to the cu...

Страница 6: ...hin 72 in of the furnace A 1 8 in NPT plugged tapping accessible for test gage connection must be installed immediately upstream of the gas supply connection to the furnace and downstream of the manua...

Страница 7: ...link FL and limit switch LS to energize R With the furnace pilot lit the thermocouple will energize the thermal magnet circuit of gas valve GV permitting gas flow to the remaining portion of the gas...

Страница 8: ...h lighting operating instructions on the furnace The pilot flame should be soft blue in color and surround 3 8 in to 1 2 in of the thermocouple element tip The flame must never come in contact with an...

Страница 9: ...IVE BLADE TYPE FUSE FIELD INSTALLED FUSIBLE LINK GAS VALVE REDUNDANT HEATING FAN RELAY SPST N O INDUCED DRAFT MOTOR INDUCER DRAFT RELAY DPST N O BLOWER DOOR INTERLOCK SWITCH SPST N O JUNCTION BOX LIMI...

Страница 10: ...FOLD PRESSURE FOR CORRECT INPUT RATE Tabulated Data Based on Altitude Up to 2000 Ft and 22 000 Btuh Per Burner GAS HEAT VALUE BTU CU FT SPECIFIC GRAVITY OF NATURAL GAS 0 56 0 58 0 60 0 62 0 64 0 66 0...

Страница 11: ...uld be clear blue almost transparent See Fig 13 d High altitudes In the U S A gas input on rating plate is for altitudes up to 2000 ft Ratings for altitudes over 2000 ft must be 4 percent less for eac...

Страница 12: ...ingertight position only c Tighten thermocouple connection 1 4 turn with wrench d Relight pilot by following lighting instructions on the furnace 2 Check primary limit control This control shuts off t...

Страница 13: ...essure switch is functioning properly e Turn off 115 v power to furnace f Reconnect inducer motor wires replace control door and turn on 115 v power 5 Check auxiliary limits a Turn off 115 v power to...

Страница 14: ...1993 BDP Co P O Box 70 Indianapolis IN 46206 Printed in U S A 14 35003b Catalog No BDP 3339 607...

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