3. Allow 5 minutes for pilot to establish a draft before
operating furnace.
4. To operate furnace, follow procedures on lighting instruc-
tion label attached to furnace.
5. With furnace operating, set thermostat below room tem-
perature and observe that furnace goes off. Set thermostat
above room temperature and observe that furnace restarts.
D.
Adjustments
1. Set gas input rate.
There are 2 methods of adjusting the gas input rate. The
preferred method is by using Table 6 and following
instructions in item a. The second method is by clocking the
gas meter and following instructions in item b.
The gas valve regulator has been nominally set at 3.5-in. wc
for natural gas. When adjusting input rate, do not set
manifold pressure above 3.8-in. wc or below 3.2-in. wc.
a. Check gas input rate using Table 6.
(1.) Obtain average yearly heat value for local gas
supply.
(2.) Obtain average yearly specific gravity for local gas
supply.
(3.) Verify furnace model. Table 6 can only be used for
model 396HAD Furnaces.
(4.) Check and verify orifice size in furnace. NEVER
ASSUME
THE
ORIFICE
SIZE.
ALWAYS
CHECK AND VERIFY.
CAUTION:
DO NOT redrill burner orifices. Improper
drilling (burrs, out-of-round holes, etc.) can cause exces-
sive burner noise and misdirection of burner flames. This
can result in flame impingement of the burners and heat
exchangers causing failure.
NOTE:
If orifice hole appears damaged or is suspected to have
been redrilled, check the orifice hole with the correct size
numbered drill bit. Never redrill an orifice. A burr-free and
squarely aligned orifice hole is essential for proper flame charac-
teristics.
(5.) Find natural gas heat value and specific gravity in
Table 6.
(6.) Follow heat value and specific gravity lines to point
of intersection. Find orifice size and manifold pres-
sure settings for proper operation at given natural
gas conditions.
TABLE 6—MODEL 396HAD ORIFICE SIZE AND MANIFOLD PRESSURE FOR CORRECT INPUT RATE
(Tabulated Data Based on Altitude Up to 2000 Ft and 22,000 Btuh Per Burner)
GAS
HEAT
VALUE
(BTU/CU FT)
SPECIFIC GRAVITY OF NATURAL GAS
0.56
0.58
0.60
0.62
0.64
0.66
0.68
0.70
0.72
Orf
No.
Mnfld
Press.
Orf
No.
Mnfld
Press.
Orf
No.
Mnfld
Press.
Orf
No.
Mnfld
Press.
Orf
No.
Mnfld
Press.
Orf
No.
Mnfld
Press.
Orf
No.
Mnfld
Press.
Orf
No.
Mnfld
Press.
Orf
No.
Mnfld
Press.
860
41
42
—
3.2
3.6
—
41
42
—
3.3
3.7
—
41
42
40
3.4
3.8
3.2
41
40
—
3.5
3.3
—
41
39
40
3.7
3.2
3.4
41
39
40
3.8
3.3
3.5
39
40
—
3.4
3.6
—
38
39
40
3.2
3.5
3.7
38
39
40
3.3
3.6
3.8
875
42
—
—
3.4
—
—
41
42
—
3.2
3.6
—
41
42
—
3.3
3.7
—
41
42
40
3.4
3.8
3.2
41
40
—
3.5
3.3
—
41
39
40
3.6
3.2
3.4
41
39
40
3.8
3.3
3.5
39
40
—
3.3
3.6
—
38
39
40
3.2
3.4
3.7
890
42
—
—
3.3
—
—
42
—
—
3.4
—
—
41
42
—
3.2
3.6
—
41
42
—
3.3
3.7
—
41
42
—
3.4
3.8
—
41
40
—
3.5
3.2
—
41
40
—
3.6
3.3
—
41
39
40
3.7
3.2
3.4
41
39
40
3.8
3.3
3.5
905
42
—
—
3.2
—
—
42
—
—
3.3
—
—
42
—
—
3.4
—
—
41
42
—
3.2
3.6
—
41
42
—
3.3
3.7
—
41
42
—
3.4
3.8
—
41
40
—
3.5
3.2
—
41
40
—
3.6
3.3
—
41
39
40
3.7
3.2
3.4
920
43
—
3.8
—
42
—
3.2
—
42
—
3.3
—
42
—
3.4
—
41
42
3.2
3.5
41
42
3.3
3.7
41
42
3.4
3.8
41 40
3.5
3.2
41
40
3.6
3.3
935
43
—
3.7
—
43
—
3.8
—
42
—
3.2
—
42
—
3.3
—
42
—
3.4
—
41
42
3.2
3.5
41
42
3.3
3.7
41
42
3.4
3.8
41
40
3.5
3.2
950
43
—
3.6
—
43
—
3.7
—
43
—
3.8
—
42
—
3.2
—
42
—
3.3
—
42
—
3.4
—
41
42
3.2
3.5
41
42
3.3
3.6
41
42
3.4
3.7
965
43
—
3.4
—
43
—
3.6
—
43
—
3.7
—
43
—
3.8
—
42
—
3.2
—
42
—
3.3
—
42
—
3.4
—
41
42
3.2
3.5
41
42
3.3
3.6
980
44
43
3.8
3.3
42
—
3.5
—
43
—
3.6
—
43
—
3.7
—
43
—
3.8
—
42
—
3.2
—
42
—
3.3
—
42
—
3.4
—
41
42
3.2
3.5
995
44
43
3.7
3.2
44
43
3.8
3.4
43
—
3.5
—
43
—
3.6
—
43
—
3.7
—
43
—
3.8
—
42
—
3.2
—
42
—
3.3
—
42
—
3.4
—
1010
44
—
3.6
—
44
43
3.7
3.3
44
43
3.8
3.4
43
—
3.5
—
43
—
3.6
—
43
—
3.7
—
43
—
3.8
—
42
—
3.2
—
42
—
3.3
—
1025
44
—
3.5
—
44
43
3.6
3.2
44
43
3.7
3.3
43
—
3.4
—
43
—
3.5
—
43
—
3.6
—
43
—
3.7
—
43
—
3.8
—
43
—
3.2
—
1040
44
—
3.4
—
44
—
3.5
—
44
43
3.6
3.2
44
43
3.7
3.3
43
—
3.4
—
43
—
3.5
—
43
—
3.6
—
43
—
3.7
—
43
—
3.8
—
1055
44
—
3.3
—
44
—
3.4
—
44
—
3.5
—
44
43
3.6
3.2
44
43
3.8
3.3
43
—
3.4
—
43
—
3.5
—
43
—
3.6
—
43
—
3.7
—
1070
44
—
3.2
—
44
—
3.3
—
44
—
3.4
—
44
—
3.5
—
44
43
3.7
3.2
44
43
3.8
3.3
43
—
3.4
—
43
—
3.5
—
43
—
3.6
-
1085
45
—
3.8
—
44
—
3.2
—
44
—
3.3
—
44
—
3.4
—
44
—
3.6
—
44
43
3.7
2.3
44
43
3.8
3.3
43
—
3.4
—
43
—
3.5
—
1100
45
—
3.7
—
45
—
3.8
3.4
44
—
3.2
—
44
—
3.4
—
44
—
3.5
—
44
—
3.6
—
44
43
3.7
3.2
44
43
3.8
3.3
43
—
3.4
—
—10—