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StepMetrix™ Installation Instructions

9E-864C

7. Disconnect the following components from the co ntrol

assembly.

a. The power connector on power supply

board (J1)

b. Power to the l oad cell signal conditioning

board (J16)

c. Ribbon cable to the lo ad cell si gnal

conditioning board

d. CAT 5E cable

e. Communication cable to the ID control at

J6 on the control assembly

8. Replace the control assembly and reconnect the cables

disconnected in Step 7.

9. Switch on the circuit breaker to th e StepMetrix

controller power supply.

7.7

Dealer Service Schedule

Table 2: Dealer Service Schedule

Activity Interval

Inspect and replace rubber

mat, if needed

6 months or one million

passes

Check rubber mat bolts,

positioning rail bolts,

concrete bolts, controller

fastening and cable routing

6 months

Calibrate sensor module

Every 6 months or after

drastic changes in

temperature

Содержание StepMetrix

Страница 1: ...viewing Installation Specifications 2 1 2 1 StepMetrix Cow Traffic Guidelines 2 1 2 2 StepMetrix Sensor Module Location 3 1 2 3 StepMetrix Controller Location 3 1 2 4 Communication 3 1 2 5 Wiring 3 1 2 6 Dairy PC 4 1 2 7 Network Controller 4 1 2 8 SMX ISO ID Site Evaluation 4 1 3 Reviewing Personal Safety Instructions 5 1 3 Reviewing Personal Safety Instructions 6 2 Installation 6 2 1 Installing t...

Страница 2: ...omething is missing contact the BouMatic Customer Service Department immediately Dealer Supplied Parts Quantity 2 3 Stranded wire type TW insulated 14 AWG 1 94 mm a r 2 3 Conduit fittings and fasteners a r 2 3 SCH40 PVC pipe elbows tees a r CAT 5E cable a r Ethernet communication hub a r Dealer Supplied Miscellaneous Parts Quantity 2 3 Wire nuts a r Cable ties a r A small wooden screw driver or on...

Страница 3: ...e and 10 feet 3m after the system The sensor module must be installed in an area with easy access to water for re gular cleaning Automated flushing is ide al for kee ping manure cleaned from underneath the sensor module If there is a footbath it must be at lea st 20 feet 6m before the StepMetrix step up or 20 fe et 6m after the StepMetrix step down The sensor module must be in stalled with the Ste...

Страница 4: ...pped with a ProVantage 2050 Network Controller the dairy operator must have Version 2 1 41 or higher of EZ cow software This product requires uninterrupted AC power to operate properly To ensure that it will not operate intermittently we recommend that a qualified or licensed if applicable electrician evaluate the load on the farm and barn electrical service entrance before you install and use the...

Страница 5: ...2 StepMetrix location parlor with a dual return lane l864_2 3 StepMetrix location single return lane l864_3 StepMetrix Installation Instructions 9E 864C 5 ...

Страница 6: ...ut this packet before starting the procedure s in this section Sides of the sensor module are defined as left and right as viewed from the direction of the cow flow with respect to 19 mm load cell conduit Spacing of StepMetrix co mponents is critical for best performance Do not d eviate from recommended dimensions It may be necessa ry to remove th e existing railings in the installation area if th...

Страница 7: ... the rocking see Figure 7 If the sensor module is fastened to the floor without shimming to eliminate the rocking it will cause a twist in the sensor module that will hamper the performance of the system and may cause premature failure of the load cells 4 Once the sensor module is neither rocking nor twisted fasten the sen sor module to the floor usin g concrete anchors 5 Walk on the sensor module...

Страница 8: ...9E 864C StepMetrix Installation Instructions 8 6 Mounting the StepMetrix ID antenna to the floor l864_6 7 Installing the StepMetrix sensor module l864_7 ...

Страница 9: ...ep down to the floor using concrete anchors see Figure 9 6 Mount the antenna to the p ositioning rails using the antenna rail bracket as shown in Figure 10 7 Attach the antenna shield to the positioning rails using the antenna shield mounting bracket as sho wn in Figure 10 2 1 6 Installing the StepMetrix Controller NOTE Route wiring through conduit for protectio n and aesthetic purposes 1 Select a...

Страница 10: ...9E 864C StepMetrix Installation Instructions 10 9 Installing the positioning rails StepMetrix step up and StepMetrix step down l864_9 10 Attaching the antenna shield to the positioning rails l864_10 ...

Страница 11: ...ended AC ground Green or green yellow if required by code 2 1 7 1 Load Cell to StepMetrix Controller Connections The load cells for the StepMetrix se nsor module are numbered 1 8 They are numbered with respect to the location of the 19 mm conduit as shown in Figure 13 DC common Black white 12 Volts DC Pink white 24 Volts DC Red white Each load cell is connected to a connector on the load cell sign...

Страница 12: ...9E 864C StepMetrix Installation Instructions 12 12 Wiring the power supply l864_12 13 Load cell locations l864_13 ...

Страница 13: ...14 Wiring diagram label P N 3558769 l864_14 StepMetrix Installation Instructions 9E 864C 13 ...

Страница 14: ...9E 864C StepMetrix Installation Instructions 14 14b The control assembly l864_14b 14a Load cell board l864_14a ...

Страница 15: ... ntroller Refer to I D controller Instructions 9ES 768 2 2 Installing StepMetrix with ISO ID 2 2 1 Installing the StepMetrix Sensor Module 1 Place the StepMetrix sensor module on the floor Locate the conduits for the load c ell cables on th e same side that the Ste pMetrix controller will be mounted 2 Once the sensor module is placed on the floor walk on the right and left sides of th e sensor mod...

Страница 16: ...9E 864C StepMetrix Installation Instructions 16 16 Installing the StepMetrix sensor module l864_19 17 Installing the positioning rails StepMetrix step up and StepMetrix step down l864_20 ...

Страница 17: ...hown in Figure 17 3 Position the step up and step down so there is a 1 inch 25 mm gap bet ween each step and t he sensor module 4 Walk on th e step up and step down to check for rocking If the step up or step do wn rocks place shims underneath it to prevent rocking 5 Fasten the step up and the step down to the floor using concrete anchors see Figure 17 2 2 5 Installing the StepMetrix ISO ID antenn...

Страница 18: ...the StepMetrix controller where the center of the bot tom of the b ox is no mor e than 70 1500 mm from the top of the StepMetrix ISO ID antenna The controller should be out of reach of cow traffic but accessible for service 2 Using suitable fasteners mount the controller securely to a sturd y structure or wall in a way that allo ws the least amount of vibration to the controller 3 Connect the flex...

Страница 19: ...ly 4 Connect the AC Ground DC Common and 24V to the terminal block in the controller 2 2 7 1 Load Cell to StepMetrix ISO ID Controller Connections The load cells for the StepMetrix se nsor module are numbered 1 8 T hey are numbered with respect to the location of the 19 mm c onduit as shown in Figure 21 NOTE The following colors are recommended AC ground Green or green yellow if required by code E...

Страница 20: ...9E 864C StepMetrix Installation Instructions 20 21 Load cell locations l864_24 ...

Страница 21: ...22 ISO ID wiring wiring diagram label P N 3559299 l864_25 StepMetrix Installation Instructions 9E 864C 21 ...

Страница 22: ...9E 864C StepMetrix Installation Instructions 22 24 The control assembly l864 27 23 Load cell board l864_26 ...

Страница 23: ...User Interface Quick Start 2 3 2 Unit Names NOTE Steps explained in this section must be performed on the dairy PC where StepMetrix User Interface program is installed Double click the Ste pMetrix icon on the desktop to begin the program Setup menu on the soft ware will be i n inactive mode Click on the lock icon and enter the password StepMetrix The setup menu will be activated If more than one S...

Страница 24: ...assed ID tags are no t displayed refer to Section 5 Troubleshooting Table 1e Load cell information If Status Diff Status or Cal Status message is displayed as Warning or Failure refer to Section 5 Troubleshooting Table 1c If Status Diff Status and Cal Status messages are displayed as OK all the lo ad cells are working properly Step on load cell number 1 refer to Figures 13 and 21 for load cell loc...

Страница 25: ... in Figure 28 If weights different than the recommended ones are used width diameter of the weight must not be greater than 12 305 mm During calibration weight must not be transferred from one side of the sensor module to the other If recommended 5 gallon 19 L buckets are used completely fill the buckets with water weigh each bucket using a utility scale and record the weight of each bu cket Add u...

Страница 26: ...h and width of the sensor module Click Next to proceed 8 Click the COMMIT button to commit the calibration 9 If all the Ca l Status and Diff Status messages ar e displayed OK click Next to proceed Click Finish to complete the calibration procedure If any of the message is di splayed as F ailure or W arning go to Table 1b of the Troubleshooting Section 3 Features StepMetrix is an automated method f...

Страница 27: ...ansmits cow s identity and SMX scores to the StepMetrix User Interface Software running on a personal computer StepMetrix User Interface The StepMetrix Use r Interface software uses a SMX score database stored on th e personal computer to generate various SMX reports and diagnostics 4 2 SMX Scores The SMX score is a numerical point system unique to the StepMetrix system indicating soundness or lam...

Страница 28: ...nnections and try again Battery errors Battery errors in the diagnostics report a Check battery for loose connections b If battery missing or reversed correct the condition c If battery capacity is less than 50 replace the battery See service section for instructions StepMetrix or load cell calibration errors Load cell Warning or Failure messages during the StepMetrix calibration procedure or diag...

Страница 29: ...Disconnect and reconnect all Ethernet communication cables at th e StepMetrix controller at the dairy PC and if an Ethernet hub is being used at the Ethernet hub 5 Verify that the network Ethernet communication cables are satisfactory Use an Ethernet cable tester to verify the integrity of all CAT 5E cables in the network Table 1b StepMetrix Calibration Troubleshooting Guide Test Corrective Action...

Страница 30: ...d load cell the load cell board is faulty and may need to be replaced See the service section 3 Verify that there is no frozen manure or obstruction beneath the StepMetrix sensor module Clean any frozen manure or obstruction from underneath the StepMetrix sensor module Re zero the load cells and check the load cell status as described in Step 1 If the Failure Warning status persists proceed to the...

Страница 31: ... controller by noting that LEDs D6 and D7 on the ID control are flashing Check the following a Verify that the StepMetrix controller is running per item 2 in the Communication Troubleshooting Guide Section 2 a b Reconnect or replace the serial communication cable between the ID control and the StepMetrix controller if it is damaged or disconnected 5 Verify that the ID control rotary switches are s...

Страница 32: ...cell signal conditioning board has power LED D2 on the load cell board should be lit If the load cell board is not receiving power the control assembly may need to be replaced 6 Maintenance To maintain this product address the needs of the items i n this secti on at their spe cified intervals Unless otherwise noted procedures in this section are to be performed by the owner Carefully read and foll...

Страница 33: ...the flex conduit from the strain relief and pull the conduit straight to pull the new cable through 13 Install the se nsor module platform and re attach the flex conduit 14 Cut the load cell cable to length and connect the wires to the load cell signal conditioning board 15 Number the load cell cable to corr espond to the load cell it is connected to 16 Switch on the circuit breaker to th e StepMe...

Страница 34: ... drive an d install it on the mounting bracket 9 Switch on the circuit breaker to th e StepMetrix controller power supplies 7 5 Load Cell Signal Conditioning Board 1 Note whether or not the status LED located on the front of the controller is flashing green 2 Shut off the circuit break er to the po wer supply of the controller 3 If the status LED was flashing green wait for LED D28 to turn off the...

Страница 35: ...ntrol at J6 on the control assembly 8 Replace the control assembly and reconnect the cables disconnected in Step 7 9 Switch on the circuit breaker to th e StepMetrix controller power supply 7 7 Dealer Service Schedule Table 2 Dealer Service Schedule Activity Interval Inspect and replace rubber mat if needed 6 months or one million passes Check rubber mat bolts positioning rail bolts concrete bolts...

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