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Problem

Possible Cause

Corrective Action

1. The hydraulic-fluid level is low.

1. Check the hydraulic-fluid level; refer

to the Checking the Hydraulic Fluid
section.

2. The power/ground cables or the control

cable are not connected.

2. Connect the cables.

3. The wiring on the valve block is not

connected.

3. Refer to the wiring schematic.

4. The battery if it is weak or needs

replacing.

4. Load a test battery and replace it if

necessary.

5. The motor brushes are bad.

5. Check the motor brushes and replace

them if necessary.

6. The pump pressure relief valve is

set to less than 172 bar (2,500 psi),
contaminated, or damaged.

6. Ensure that the pressure is set to 172

bar (2,500 psi). Check the pressure
again. If it is less than 172 bar (2,500
psi) at the end of the lift, clean or
replace the pressure relief valve.

7. The pump is worn.

7. Replace the pump.

8. The Wing Out control solenoid valve is

not opening completely.

8. Replace it.

The wing(s) do(es) not extend or extend
slowly when the motor runs.

9. The wiring or control box is not

connected.

9. Refer to the wiring schematic.

1. The power/ground cables or control

cable are not connected.

1. Connect the cables.

2. The wiring on the valve block is not

connected.

2. Refer to the wiring schematic.

The wing(s) extend, but do(es) not retract
or retract slowly.

3. The solenoid valve or valve coil has

failed.

3. Check for voltage between the solenoid

valve terminal and ground while the
ignition switch is on and the controller
is in the Wing In position. If voltage is
present, replace the valve or valve coil.

1. If the status light on the plow module is

green but not blinking, the controller is
not communicating correctly.

1. Check the controller connections.

Replace the controller if it is broken.

2. If the status light on the plow module is

orange, the plow module may be wired
incorrectly.

2. Refer to the wiring diagram included

with your

Owner’s Manual

.

3. If the status light on the plow module

is blinking orange or red, there is a
problem with the module driver.

3. Check the module connections for

shorts. Replace the module if it is
broken.

The plow wings do not extend or retract.

4. If the status light on the plow module

is off, the plow module is not getting
power.

4. Check that the controller is on and that

all of the plugs are connected.

The wing(s) retract too easily while
plowing.

1. The pressure-relief valve pressure is

set too low.

1. See an authorized BOSS dealer for

pressure-relief-valve adjustment.

28

 

Содержание Drag Pro 180Z

Страница 1: ...o MSC24994 Rev D Owner s Manual Plow Box Drag Pro 180Z Part No RPL24500 Serial No 400000000 and Up Part No RPL24516 Serial No 400000000 and Up Register at www bossplow com Original Instructions EN MSC...

Страница 2: ...l identifies potential hazards and has safety messages identified by the safety alert symbol Figure 3 which signals a hazard that may cause serious injury or death if you do not follow the recommended...

Страница 3: ...s and to assure a safe vehicle do not exceed the front gross axle weight rating FGAWR rear gross axle weight rating RGAWR and the gross vehicle weight rating GVWR at any time To comply with federal re...

Страница 4: ...tructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger Replace any decal that is damaged or missing decalmsc04603 5 MSC04...

Страница 5: ...ith the blade wings extended decalmsc24731 MSC24731 1 Attention read the Owner s Manual before attaching the plow 6 Retract the plow wings 2 Turn on the plow controller and slowly back up toward the p...

Страница 6: ...igure 4 2 Lock the hinges together by inserting the hinge pin down the center 3 Secure the hinge pin to the center blade with a bolt 1 2 x 1 1 2 inches and locknut 1 2 inch Installing the Lift Arm and...

Страница 7: ...ylinder to the center bracket on the center blade using 2 bolts 5 8 x 4 1 2 inches and 2 locknuts 5 8 inch g332350 Figure 9 2 Loosely attach the body end side of the lift cylinder to the coupler assem...

Страница 8: ...ulic cylinders on the other side of the center blade Torquing the Fasteners Torque all of the fasteners to the following specifications 1 2 inch bolts to 76 N m 56 ft lb 5 8 inch bolts to 153 N m 113...

Страница 9: ...ocate the color tags on the wing hoses 5 Route the white hose from the middle rear port to the inner fitting on the left hydraulic cylinder as shown in Figure 16 Note Route the hoses through the acces...

Страница 10: ...g337916 Figure 18 g332802 Figure 19 g337915 Figure 20 Overview 10...

Страница 11: ...oosely secure the mid brace assembly hitch drop arms to the hitch receivers using 8 bolts 5 8 x 3 inches and 8 nuts 5 8 inch g351394 Figure 23 4 Place the hitch rail assemblies inside the hitch drop a...

Страница 12: ...ll cap and secure the manifold box lid Installing the Wire Harness WARNING Using a drill without proper eye protection may allow debris to enter the eye causing injury When drilling always wear eye pr...

Страница 13: ...to the light toggle switch 9 Determine where you will mount the light toggle switch and clean the area thoroughly Note The light toggle switch can be found in the hydraulic component box refer to Serv...

Страница 14: ...ility Important Do not install the swivel mount when temperatures are below 16 C 60 F DANGER The controller could cause serious injury if contacted during a crash Mount the controller in a location th...

Страница 15: ...the adhesive to fail 10 Continue the wire harness installation from step 6 of Installing the Wire Harness page 12 Installing the Hitch Assembly Refer to Installing the Hitch Assembly page 18 Mounting...

Страница 16: ...elease the lower button during the red flash to enable Drag Pro mode Release the lower button during the green flash to enable the Drag Pro 180Z mode Note The controller saves your setting until you c...

Страница 17: ...he following safety equipment and items in case of emergencies fire extinguisher tool kit tow strap flashlight flares first aid kit fuses for your vehicle jumper cables lock deicer ice scraper washer...

Страница 18: ...Installing the Hitch Assembly Overview image g351396 Figure 36 1 Rail assembly 4 Side hitch receiver assemblies 2 Drop arms 5 Hitch receiver bar 3 Cross brace assembly 6 Mid brace assembly Note Use a...

Страница 19: ...you are close enough to connect the plow wire harness to the vehicle wire harness 4 Remove the electrical plug dust covers and connect the plow wire harness to the vehicle wire harness 5 Use the coupl...

Страница 20: ...g Never plow with your head out the window When moving in reverse turn and look behind you instead of relying on vehicle mirrors Start driving forward before lowering the plow for a pass As you come t...

Страница 21: ...nto smaller areas Do not pile snow in the middle of the lot It will be difficult to remove later Do not pile snow near handicapped parking areas Plow in straight lines whenever possible and move snow...

Страница 22: ...oving the Plow page 21 2 Remove the pins securing the hitch assembly to the fifth wheel mounting rails 3 Remove the pin securing the hitch assembly receiver to the vehicle 4 Lift the hitch assembly up...

Страница 23: ...ers Check the hydraulic fluid level Check the hydraulic lines and hoses Check the torque of all fasteners pins retainers nuts and bolts Check the cutting edge Check the wire harness connector Before s...

Страница 24: ...e plow Ensure that the controller is off before adjusting the plow Keep your body away from the plow blade Turn the valve clockwise to decrease the lowering speed Turn the valve counterclockwise to in...

Страница 25: ...age 1 Check the plow for cracked welds 2 Check the torque of all fasteners pins retainers nuts and bolts tighten as necessary 3 Check the hydraulic lines and hoses for cracks or leaks 4 Replace the hy...

Страница 26: ...e solenoid has failed in the closed position 1 Disconnect the controller and turn the ignition on If the pump continues to run quickly remove power to the pump by disconnecting the power ground cables...

Страница 27: ...ttery dies when the vehicle is turned off 1 The wire harness is not connected to a keyed fuse source 1 Connect the wire harness to a keyed fuse source refer to the wire schematic 1 There is a short in...

Страница 28: ...d 1 Connect the cables 2 The wiring on the valve block is not connected 2 Refer to the wiring schematic The wing s extend but do es not retract or retract slowly 3 The solenoid valve or valve coil has...

Страница 29: ...lue Green Left Wing Out Blue White Left Wing In Red White Right Wing Out Red Green Right Wing In White and Gray Green Raise Gray White and Gray Green Lower Red Communication Blue Module Power Brown Gr...

Страница 30: ...g349525 Rev A 30...

Страница 31: ...Notes...

Страница 32: ......

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