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User Manual for BCL-X Series Laser Machine

55

3.Water recycling is normal, then check if laser power
guiding light is bright or not, fan rotates or not, if not

Laser power is bad and needs to
be changed

4.Press "laser", if there is no light

Laser power or laser tube has
problem

5.If there is light after pressing“laser”

Water protector goes bad and
needs to be changed

6.Short circuit water protector. But there is still no light

Main board or wire board has
problem and needs to be
changed

Scanning

becomes

shallow

1.Check working light's intensity and speed, if speed is
too fast, intensity is small and water temperature is too
high

Enlarge light's intensity, lower
down speed and change
recycling water

2.Check depth of crisperding, and see if it's normal, if
it's normal,

Increase graphics resolution or
scanning precision

3.Crisperding is still shallow, or both occasionally,

Check if mirrors are dirty or
damaged, light path is skewing

4.Connect ampere meter, if it can reach 20MA, but the
depth is still shallow

Laser tube is aging and needs to
be changed

Light is not

stable,

sometimes

has,

sometimes

does not

1.Check if the mirrors are too dirty or if they are
damaged, light path is skewing or not

Clean or change mirrors, adjust
light path

2.Mirrors' light path is normal, then check if water
recycling is normal or not, if it is not normal,

Clean or change water pump,
dredge water tube

3.Water cycling is normal, it's may water protector's
problem

Change water protector

4.If problems remain, main board, laser power, laser
tube, all possible to lead to this phenomenon

Change all parts above
alternately, and check the reason

The size of

output

graphics is

not right

1. Check "Coreldraw" and see if Graph Plotter unit is
1016 when it outputs PLT

Change graph plotter's unit to
1016

2.See if resolution ratio is right or not

Recount resolution ratio

Equipment

reset is

abnormal

1.The direction is right when reset, but when reaching
the vertex,the transom can not stop(if new machine,
please check main board's parameter first, if it's right)

Check if it's stuck during
moving. If yes, main board and
tool sensor has problem, needs
to be changed

2.Transom resets normally, laser head doesn't move,
maybe tensioner gets stuck or motor axis breaks,
parameter is wrong

Change tensioner or small
motor, modify parameter, check
motor line's clip

Содержание BCL-X series

Страница 1: ...ing Machine User Manual for BCL X Series Jinan Bodor CNC Machine Co Ltd Adress Huaya Industrial Park Kanghong Road High Tech Zone Jinan Shandong China ZIP 250101 TEL 0086 531 88690020 FAX 0086 531 886...

Страница 2: ...1 Inspect before powering on 20 4 2 Adjust light path 21 V Rotation axis processing 28 VI Simple operation instruction 36 6 1 Software installation 36 6 2 Data line using operation 38 6 3 U disk oper...

Страница 3: ...the first time For quick and efficient using this equipment the user should have qualifications as below 1 The user needs to know basic computer professional knowledge and can operate related editing...

Страница 4: ...nything beam reflected 1 3 Electricity Security Before connecting electricity please check carefully the requirements on the equipment s name plate such as power working voltage and so on Without our...

Страница 5: ...0mm 1006 1000mm 600mm 1309 1300mm 900mm 1610 1600mm 1000mm Model Introduction M Mini Machine Serial X Standard Machine Serial B Bed Machine Serial FB Fiber Laser Cutting Machine Serial YB YT High Powe...

Страница 6: ...accepted for anybody to change or remove this nameplate 2 2 Equipment Composition Declaration Due to different models or new updates in products there may be some difference in appearance or some part...

Страница 7: ...User Manual for BCL X Series Laser Machine 7 2 2 2 Machine Shell Right Left Shield Side Door Up Cover Transom X Axis Carling Y Axis Working Table Working Side Front Door Transom Carling...

Страница 8: ...User Manual for BCL X Series Laser Machine 8 2 2 3 Drive System Y Axis Back Smoke Entrance Name Universal Wheel Foot USB Flash Interface Computer Interface...

Страница 9: ...Machine 9 X Axis Guide Rail Girdle 48 tooth Synchronizin g Wheel Motor Transmissio n 24 tooth Synchronizing Wheel belt Guide Rail Belt Mot or Pinion Stand Endless belt Couple r 24 tooth Synchronizing...

Страница 10: ...r outlet be in the higher place reci laser tube so there won t be any bubble The laser tube socket should be installed with even force which can just make the tube secure Do not overexert it may crush...

Страница 11: ...allation picture of RECI laser tube Attention Before working please adjust the focal length Put the focal length in the middle of working material and laser outlet before working Convex surface should...

Страница 12: ...e difference in the control system for different models Specific product is subject to real object Bodor s control system is as below Leetro control system Ruida control system Bodor control system Le...

Страница 13: ...2 2 6 Spare parts Water Chiller Exhaust fun Air compressor Filter 48V Switch power X Axis Motor Drive Y Axis Motor Drive Z Axis Motor Drive System card board Relay DC24V and 5V Power Laser Power Emerg...

Страница 14: ...for different models Specific parts are subject to real objects Proximity Switch Inching Switch Shovel Blade Usage Focus Block Usage Certificate Approval Data Power Limit Swith Double sided Adhesive T...

Страница 15: ...r BCL X Series Laser Machine 15 2 3 Power Strip Air Switch Power Interface Abalone Socket Ground Line Air tube Interface Fuse Water Chiller Signal Line Outlet Connecting Water Chiller Inlet Connecting...

Страница 16: ...tool box with this machine Besides multimeter and screwdriver and other detection tools are needed 3 1 4 Other preparation The users need to prepare relevant material including purified water or dist...

Страница 17: ...first reflected mirror 3 Buckle the upper part of the laser tube support tighten the screw connect the high tension low tension line and outlet inlet water tube 4 Fix the laser tube Attention Keep th...

Страница 18: ...e system works well if the alarm does not ring Attention When working the water must flow from the high tension to the low tension Otherwise it may damage the laser tube When the power is on the bubbl...

Страница 19: ...s shown in the below picture Air pump air compressor is very important in the system High pressure air sprays from the light outlet of laser head through air tube On one hand it can keep the focus len...

Страница 20: ...ctric system together with phase line E Grounding line connect every grounding part of electricity consuming accessories resistance to ground should be less than 4 Attention Nonstandard grounding may...

Страница 21: ...ce can work properly and whether the movement and process back to the origin is normal If everything is ok Then you can proceed the below step Debugging of laser path 4 2 Adjust light path 4 2 1 Test...

Страница 22: ...Table Laser is reflected to first reflection mirror through front mirror of laser tube then goes to second and third reflection mirror and finally then reaches the working table through focus lens Fin...

Страница 23: ...r Adjusting method Paste a 3mm acrylic on the second reflection mirror The second reflection mirror is in the far left of the crossbeam Press the direction button on control panel to make the crossbea...

Страница 24: ...m first reflection mirror From the first reflector to second reflector the laser beam should be fell on the same point from both nearest and farthest position to the first reflector Upper please adjus...

Страница 25: ...ight of the beam by direction button on the panel and press pulse button Do not move the laser head and check if two faculas from the furthest point and nearest point are identical If they are not ide...

Страница 26: ...ust 3 screws of third reflection mirror until the facula is on the center Then reinstall the Repeat these above procedures until the facula is on the center Attention You need to adjust the laser path...

Страница 27: ...de front and people where we stand backside No 31 screw No 33 screw No 32 screw Laser beam spot should be in the center of the outlet Please refer to picture A If not please adjust No 31 32 33 screws...

Страница 28: ...of laser machine 4 2 3 Trial Processing Put working material on the work table After laser path is adjusted rotate screws of lens cone to the height of focusing clockwise After adjusting focus lock sc...

Страница 29: ...User Manual for BCL X Series Laser Machine 29 1 1 Rotation axis connect Fix rotation axis Draw out aviation connector of the drive...

Страница 30: ...e aviation connector of rotation axis with the drive s aviation connector 1 2 Reset on power Power on the machine then touch the limit switch of Y axis by metal manually to assist equipment resetting...

Страница 31: ...User Manual for BCL X Series Laser Machine 31 2 Software operation 2 1 Software set A Open the software click File Vendor settings enter password rd8888 and log on B Press Read then close dialog box...

Страница 32: ...Choose User on the right side of software click Read and set parameters as shown in the below picture After changing parameters click Read Attention Record the original parameters before changing the...

Страница 33: ...h realistic length Example engrave 20mm line on the bottle bottom of 65mm diameter 1 Open Output menu Input 10000 in Circle Pulse and 65 in Diameter as shown in below picture Attention select Output a...

Страница 34: ...on of the bottle Pull the beam and make the laser head upon the bottle Attention Confirm the position of rotation axis placing Press direction button on the panel If the direction of driving wheel in...

Страница 35: ...usting focus 6 Measure the length of cutting line Measuring length is 16 5mm and is not identical with 20mm on software So Circle Pulse 10000 is not correct 7 Change Circle Pulse According to the calc...

Страница 36: ...move tick before Tips The placement direction of rotation axis can affect cutting effects A wrong direction placement can result in a reverse effect VI Simple operation instruction Before operation pl...

Страница 37: ...Machine 37 B Click Install button Installation interface shows up after unzip and copy operation C Click The following dialog box shows up D After confirming USB data line is connected well click OK...

Страница 38: ...t softwares install external software while installing LaserWork So after finishing all installations the dialog box cannot close automatically The user can end up installation by clicking button 6 2...

Страница 39: ...User Manual for BCL X Series Laser Machine 39 A Click File then open Vendor settings B Input password rd8888 C After entering interface click read...

Страница 40: ...eries Laser Machine 40 D Click user as shown in the following picture Click read Attention if changing main board or parameters please first go through read Then find parameters of CD or U disk and go...

Страница 41: ...X Series Laser Machine 41 E In the U disk or CD along with the machine find the file folder named by machine serial number F After that CHANGJIA RDVSet file shows up Click it File folder named by mac...

Страница 42: ...es Laser Machine 42 G After opening it Import param success shows up H Click as shown in the following picture According to the supplier s setting mode follow the sequence of read open write to import...

Страница 43: ...I After importing parameters of the supplier and user close the software Reopen the software you can use it normally 6 2 2 Make simple pictures Set picture layers A In the software choose Rectangle a...

Страница 44: ...User Manual for BCL X Series Laser Machine 44 B Click script Click once in the drawing zone In the dialog box edit text and click OK button Modify size...

Страница 45: ...User Manual for BCL X Series Laser Machine 45 C After choosing text by frame select picture layers Layer...

Страница 46: ...BCL X Series Laser Machine 46 6 2 3 Set working mode According to cutting material set power and speed Cutting parameter sheet can be for reference 6 2 4 Download file Click DOWNLOAD Name the file Cl...

Страница 47: ...Laser Machine 47 6 2 5 Machine operation 1 On the machine find downloaded file by pressing file button as shown in the picture 2 After finding named file press Enter button 3 put cutting material well...

Страница 48: ...X Series Laser Machine 48 4 find the right place press origin button to frame cutting area Then press start button Then you can see the machine is cutting material as shown in below picture Position...

Страница 49: ...l not be listed again 1 After setting power speed and cutting method click Save as offline file and shows dialog box Name the name of the file Then click and save USB drive 2 In the file location find...

Страница 50: ...Laser Machine 50 4 Choose U and press button 5 After choosing the file then choose copy to memery and press OK button Below picture will show Attention if there is a file in the machine which has the...

Страница 51: ...l for BCL X Series Laser Machine 51 disk the copy operation will not be successful It will be ok if you rename the file in the machine 6 In the machine find the copied file You can go through working...

Страница 52: ...power take off the water inlet water tube to let water inside laser tube go to water tank Open water tank take out water pump clean dirt on it After cleaning water tank changing new recycling water p...

Страница 53: ...d straight line axis equipment s working precision can be affected and can also form corrosive spot on them thus shorten machine s lifespan For maintaining equipment s normal and stable work make sure...

Страница 54: ...t cotton or cloth dipped with alcohol 8 4 During the debugging the best output effect can be reached through adjusting laser tube s supporting position or rotating laser tube s direction then fix the...

Страница 55: ...s not stable sometimes has sometimes does not 1 Check if the mirrors are too dirty or if they are damaged light path is skewing or not Clean or change mirrors adjust light path 2 Mirrors light path is...

Страница 56: ...er patterns don t have this problem only some one has such problem Patterns and date mismanage You need to make working sketch again 4 If problem still remains Maybe it s computer s serial port issue...

Страница 57: ...Tube s warranty 10 months P S Laser module s warranty date is calculated from the production date in laser module tag CO2 Laser Tube is suggested to be used in nonmetal and opaque materials engraving...

Страница 58: ...ntenance fees 100 day person take the time of landing and starting off of plane in customer s country as standard 3 International round trip tickets reserved and paid by the buyer and supply the e tic...

Страница 59: ...10 70 80 65 80 cut 8mm 2 80 75 80 cut 0 5mm lower than focal block 10mm 1 2 80 75 80 cut 1mm lower than focal block cloth or paper 0 5mm 100 40 0 20 50 20 50 cut leather 0 5mm 100 40 0 35 50 35 50 cut...

Страница 60: ...0 15mm 1 2 60 75 55 70 cloth or paper 1mm 100 20 18 leather 2mm 100 28 25 wood or paper MDF 3mm 30 40 35 6mm 10 40 35 9mm 3 45 38 glass 300 600 18 65 scanning step 0 03 0 1 acrylic 300 600 18 65 scann...

Страница 61: ...m 2 4 40 65 40 60 18mm 1 3 65 63 20mm 0 5 1 75 80 75 cloth 1mm 100 20 18 leather 2mm 100 28 25 wood or paper MDF 3mm 45 40 35 6mm 18 40 35 9mm 6 45 38 artificial marble 300 600 18 65 scanning step 0 0...

Страница 62: ...don t undertake any responsibility for these We are not responsible for any direct indirect special additional or relevant damage or liability caused by improper use of the manual or the machine We h...

Страница 63: ...onsibilities Detailed Principles 1 Equipment Warranty 2 years Calculated from the production date in machine s nameplate Specific details are as below 2 Laser module Warranty 1 RF Tube s and fiber mod...

Страница 64: ...Charging standards 1 Technician visa fees domestic travel expenses including transportation cost occurred during handling documents 2 Training and maintenance fees 100 day person take the time of lan...

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