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BFC VMC Series, Инструкция по эксплуатации

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Thank you for buying your VMC-Series controller. Before use VMC-controller, 
please read this “Instruction Manual”, including “Safety Instructions”, thoroughly to use 
VMC-controller safely and in the right way. Please keep it on file for further reference and/or 
maintenance. Please hand this manual to the operator of the partsfeeder. 

 

   Introduction……………………………………………………………………   １ 

   Safety Instructions …………………………………………………………   ２ 

   Wiring Connections  …………………………………………………………   ５ 

   How to operate the Control Panel  ………………………………………   ７ 

・

 

Name and Function of the Buttons, Lamps and Dials on the Control Panel  …… ７

 

・

 

How to Run and Stop the Partsfeeder  …… ８ 

・

 

Alarm by blinking “RUN” lamp

 

…… ８

 

・ 

Basic Setting up Procedure  …… ９

 

・ 

How to adjust the Function Set Value  …… １１

 

 Initial Setting  ……………………………………………………………… １３ 

・

 

Preparation  for operation  …… １３ 

・

 

How to adjust the Drive Frequency Output Range  …… １４

 

・

 

How to adjust the Stroke on the Auto-tuning Mode  …… １６

 

・

 

How to set the Stroke on the Constant Voltage Mode  …… １８

 

・

 

How to set the Stroke on the Constant Stroke Mode  …… ２０

 

・

 

Scaling of the stroke

 

…… ２２

 

  

Additional Function…………………………………………………………………２４ 

・

Setting up for Keylock function  …… ２４ 

・

Setting of On Delay and Off Delay Time  …… ２４

 

・

Setting of Soft Start Ramp-up Time  …… ２４

 

・

Connection of Overflow and Stroke sensors  …… ２５

 

  How to use External Signal Terminals ………………………………………… ２９ 

・

External Operation Signal Terminals “P1” and “P2” …… ２９ 

・

Operation Synchronous Signal Terminals “Q1” and “Q2”.and “AUX .OUT”…… ３０

 

・

Speed Change /Control by 4-20mA Current 

/Two-Rate-of-Feed control by External Rheostats  …… ３１ 

  Conformity with CE Marking ………………………………………………… ３７ 

  Trouble shooting  …………………………………………………………………… ４０ 

  Function Table  ……………………………………………………………………… ４１ 

  How to Initialize the Settings  ………………………………………………… ４２ 

  Outline Dimensions…………………………………………………………………… ４３ 

  Accessory List  ……………………………………………………………………… ４４ 

  Specifications  ……………………………………………………………………… ４５ 
  Guarantee   …………………………………………………………………………… ４６ 

Introduction

 

Sales offices

 

…………………………………………………………………………… ４７

 

Contents 

Содержание VMC Series

Страница 1: ...version 6 and later Please check the program version of your VMC controller on the version information CONTROLLER VMC VMC VMC 101SF VMC 103SF VMC 105SF Before use VMC controller please read this Instr...

Страница 2: ...tting Preparation for operation How to adjust the Drive Frequency Output Range How to adjust the Stroke on the Auto tuning Mode How to set the Stroke on the Constant Voltage Mode How to set the Stroke...

Страница 3: ...he person injury and or damage to your property This label shows an indirect danger Misuse of VMC controller and or risky action of any person might cause the person injury and or damage to your prope...

Страница 4: ...ck The electrical power supply to VMC controller must be made through a customer supplied safety disconnect switch mounted next to VMC controller Operate VMC controller within the specified range in t...

Страница 5: ...troller and the drive unit to run and stop the drive or VMC controller must be break Don t arc weld on the bowl chute and trough while VMC controller and the drive unit are wired or earth leakage thro...

Страница 6: ...r Wiring Connections Control Panel Case Power Switch Plug and Socket for Overflow Sensor Stroke Sensor Partsfeeder Stroke Sensor Linear Feeder Plug and Socket for Stroke Sensor Overflow Sensor Input p...

Страница 7: ...shock Danger Before remove the control panel disconnect and lock out the power supply at the safety disconnect switch Connect the ground line to terminal E without fail Warning Danger Note If any nois...

Страница 8: ...auto tuning mode and flickers at auto tuning RUN Lamp The lamp is turned on while the partsfeeder is running ALARM Lamp The lamp is turned on at two occasions a On the Constant Stroke and Auto tuning...

Страница 9: ...Turning off How to Run and Stop the Partsfeeder a Estimated cause The output voltage has been set for 0 Remedy Set the output voltage b Estimated cause The output drive frequency of VMC controller is...

Страница 10: ...e display Note Stroke represents percentage of the output voltage or amplitude per the maximum Note The first letter U of the data appeared on the display shows setting by output voltage and A shows s...

Страница 11: ...the data having been set After stored the data the selection lamp stops blinking and is turned on continuously The alteration of the setting becomes effective by the procedure 3 However without Save a...

Страница 12: ...formation Adjust mode can not be selected Blinking Alteration enable Push button 1 Dial the selection dial and select the function turning on Function lamp Selection Dial Dial Turning on Continued How...

Страница 13: ...ls the procedure 4 and the data stored is not renewed Note Function code SP 0 means Speed Change No 0 As for Speed Change see the article External Operation Signal 4 Dial the setting encoder up to app...

Страница 14: ...pieces are discharging on the track See page 14 See page 24 Operation mode It is depend on using a stroke sensor or not Initial Setting Preparation for operation Output Frequency Range Auto tuning mod...

Страница 15: ...enable Push button 2 Dial the setting encoder up to appear code F Output Frequency Range on the display How to adjust the Drive Frequency Output Range Setting Encoder Dial 1 Dial the selection dial an...

Страница 16: ...f the function code shows the upper limit of the output drive frequency 5 Push Save button to store the data having been set Output Frequency Range Type of Drive Unit 45 to 90 Half wave Drive Unit MB...

Страница 17: ...n The maximum output frequency selected in the initial setting appears on the display Check the former selection is correct or not Frequency Range Value 45 90 90 180 180 360 65 120 Initial Setting Con...

Страница 18: ...rning Stroke lamp on Selection Dial Stroke data appears Turning on Dial 4 Push Set button to change the mode from Indication to Adjustment Blinking Push button Setting Encoder Dial Blinking digit for...

Страница 19: ...de 1 Dial Selection Dial and select Stroke turning Stroke lamp on Stroke data appears Selection Dial Turning on Dial 2 Push Set button and change the mode Indication to Adjustment Blinking Push button...

Страница 20: ...etting Encoder Dial 9 When the work pieces are discharged smoothly push the Save button to store the data having been set Push Save button Storing New data is stored 6 Push Run Stop button and run the...

Страница 21: ...on the auto tuning mode 2 Push Auto Freq button more than three seconds and change the mode from auto tuning to constant stroke Push button AUTO FREQ AUTO FREQ Selection Dial Turning on Dial Push but...

Страница 22: ...urned on The output frequency is generally adjustable manually within 3 against the auto tuned 6 Push Save button to save the data having been set Push button Storing New data is stored Setting Encode...

Страница 23: ...onstant that converts a stroke data into the controllable range Example Original stroke data 30 0 percent per the output voltage Alter the scaling coefficient 1 00 to 2 00 and then Stroke data convert...

Страница 24: ...e There is no need to reset them again Selection Dial Dial Turning on 5 Push and hold the Set button more than three seconds and the minimum scaling coefficient that converts the present stroke data i...

Страница 25: ...s OFF or close contacts refrained from ON or open contacts Recommended duration T1 is 0 2 to 0 5 seconds generally b Off delay Off delay time is a duration the partsfeeder stops after the overflow sen...

Страница 26: ...3 core is closed Off Delay setting Note A proximity switch powered by DC with two cores can not be used Connection of Stroke sensor PF LF Sensor Connection diagram is shown on the right side Note The...

Страница 27: ...c A chart below shows a list of gap between the sensor and the leaf spring which is called Air Gap d Please refer to the chart for adjusting Air Gap e Fix the cable with some slack on it to prevent s...

Страница 28: ...ith the leaf spring fixing bolt on the base frame side or bottom The sensor must be off the bar by 1 0mm and it is called the air gap The width of the gap changes by the vibration of the drive unit an...

Страница 29: ...rsion 6 or later The phase of the air gap is automatically detected when the auto tuning of initial setting is completed Manual setting is available by setting the Function Code Sen0 The phase is reve...

Страница 30: ...voltage Inner Circuit P1 P2 2 2K P 1 2 DC24 P1 P2 DC12 24V DC12 24V Connection P1 P2 are reversible Logic of the external contacts open or close X Open Run Stop close Stop Run How to use External Sign...

Страница 31: ...partsfeeder is running Maximum output voltage DC 24 V Maximum output current 80 mA LED RUN Q1 Q2 Operation Synchronous power output terminals AUX OUT The terminals AUX1 and AUX2 output power supply sy...

Страница 32: ...ial plug connector model XN2A 1430 by OMRON that is provided by customer Remove the panel and a side cover E Con1 E Con2 Location of the Connectors Warning Before remove the control panel disconnect a...

Страница 33: ...N 1 2 DC24 Inner Circuit 2 2K N1 N2 COM DC12 24V N1 N2 COM DC12 24V Output of error signal Select control by 4 20mA current or Two rate of feed with a slide switch on the print circuit board Output tr...

Страница 34: ...ovided by customer AN5 AN6 COM Caution Fault connection of E Con1 and E Con2 should damage C10 controller There is not indication of E Con1 or E Con2 on the printed circuit board 4 20 Factory Default...

Страница 35: ...nel Panel Panel Running by the stored data 4 20mA Panel Panel Panel The Combination No 0 determines running by 4 20 mA current control VR1 VR2 Panel Panel The combination No 1 and 2 determine running...

Страница 36: ...ion No 0 or open the terminals Com and N1 and Com and N2 1 Set and save the stroke on the Combination No 0 2 Running the partsfeeder input the external signal N1 and N2 according to the Combination No...

Страница 37: ...has reached clamp port How to wire the E Con connector 4 Insert a minus driver into the release port and pull the lever back The lever clamps the conductor with clap sound 5 Confirm the levers are re...

Страница 38: ...6 4 2007 1 Installation a The controller should be installed in an enclosure appropriate for IP4X b The clearance between the controller and the four walls of the enclosure should be wider than 100 mm...

Страница 39: ...p filter Clamp filter ZCAT3035 1330 made by TDK Single phase noise filter RSHN2006 made by TDK Lambda Please wind each power lines on the clamp filters once You may wind the ground line together with...

Страница 40: ...row they must require a single phase filter and a clamp filter for each set Three sets of the VMC type controller at the most are connectable in a row power supply without the above exception Note 1 T...

Страница 41: ...down B Feeder does not run 1 Stop by the external operation signal 2 Overflow signal is working C Feeder does not run 1 Fault wiring to the feeder Cable breaks 2 Fault setting of Stroke D Feeder does...

Страница 42: ...rising error E See page 42 rS Run Stop by the Panel mode 0 Running and stopping by RUN STOP button on the panel 1 Power supply runs the feeder ignoring RUN STOP button 1 See page 8 con Logic of extern...

Страница 43: ...is far off the rated voltage Check the voltage E LU Abnormal input voltage Low voltage E in Fault connection on the input terminals The error is annunciated when power source and load are connected i...

Страница 44: ...5 HTE402559 43 47 Outline Dimension VMC 105SF VMC 101SF VMC 103SF...

Страница 45: ...tor 2P CN 70 AJ 2P CN 70 P 2P SATO PARTS Plug connector 3P CN 70 AJ 3P CN 70 P 3P SATO PARTS Fuse F1 VMC 105SF EWM 250V 5A VMC 103SF EWM 250V 5A VMC 101SF EWM 250V 3 15A FUJI TERMINAL INDUSTRY CO LTD...

Страница 46: ...ops the partsfeeder Output signal VMC controller outputs a synchronous signal with running and stopping of the partsfeeder Soft start Ramp up time 0 2 to 4 seconds On and Off delay Delay time 0 2 to 6...

Страница 47: ...tomer shall bear or BFC co ltd shall not bear the costs for the following terms as out of the guarantee a Any and all damage and or loss and or costs for repairing the product of BFC co ltd caused by...

Страница 48: ...2550 Fax 81 567 56 2552 103 1 Nishiume aza Umenogo ooaza tobishima mura Ama gun Aichi 490 1435 Japan Osaka Office Tel 81 6 4806 4777 Fax 81 6 4806 4778 Hanabara 2nd Bldg 702 4 11 27 Nishinakajima Yod...

Страница 49: ...5 HTE402559 48 47 http www bfc co jp...

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