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User Guide Revision 1.12 

 
 

70 

15.

 

Troubleshooting 

15.1.

 

Fault messages 

Fault Code  No.  OLED Message 

Description 

Corrective Action 



00  No Fault 

No Fault 

Displayed in P0-13 if no faults are recorded in the log 



03  Over current trip 

Instantaneous over current on 
drive output.  
 

Fault Occurs on Drive Enable 

Check the motor and motor connection cable for phase – phase and phase – 
earth short circuits. 
Check the load mechanically for a jam, blockage or stalled condition 
Ensure the motor nameplate parameters are correctly entered, P1-07, P1-
08, P1-09. 
Reduced the Boost voltage setting in P1-11 
Increase the ramp up time in P1-03 
If the connected motor has a holding brake, ensure the brake is correctly 
connected and controlled, and is releasing correctly 

.



04  Over load trip 

Drive has tripped on overload 
after delivering >100% of 
value in P1-08 for a period of 
time. 

Check to see when the decimal points are flashing (drive in overload) and 
either increase acceleration rate or reduce the load.  
Check motor cable length is within the limit specified for the relevant drive 
in section 13.4 
 Ensure the motor nameplate parameters are correctly entered in P1-07, P1-
08, and P1-09 
Check the load mechanically to ensure it is free, and that no jams, blockages 
or other mechanical faults exist 



05  STO Error Input 1 

Hardware Enable Circuit Error 
(processor Output) 

Hardware Enable Circuit Fault 



06  Over voltage 

Over voltage on DC bus 

The value of the DC Bus Voltage can be displayed in P0-20 
A historical log is stored at 256ms intervals prior to a trip in parameter P0-36 
This fault is generally caused by excessive regenerative energy being 
transferred from the load back to the drive. When a high inertia or over 
hauling type load is connected. 
If the fault occurs on stopping or during deceleration, increase the 
deceleration ramp time P1-04. 
If operating in PID control, ensure that ramps are active by reducing P3-11 



07  Under voltage 

Under voltage on DC bus 

This occurs routinely when power is switched off.  
If it occurs during running, check the incoming supply voltage, and all 
connections into the drive, fuses, contactors etc. 



08  Over temperature trip 

Heatsink over temperature 

The heatsink temperature can be displayed in P0-21. 
A historical log is stored at 30 second intervals prior to a trip in P0-38 
Check the drive ambient temperature 
Ensure the drive internal cooling fan is operating 
Ensure that the required space around the drive as shown in section 3.8 thru 
3.10 has been observed, and that the cooling airflow path to and from the 
drive is not restricted 
Reduce the effective switching frequency setting in parameter P2-24 
Reduce the load on the motor / drive 



09  Under temperature trip  Drive Under temperature 

Trip occurs when ambient temperature is less than -10°C.  The temperature 
must be raised over -10°C in order to start the drive. 



10  Load default 

parameters 

Factory Default parameters 
have been loaded 

Press STOP key, the drive is now ready to be configured for the required 
application. Four button defaults – see section 5.8 



11  External trip 

Digital Input External trip 

E-trip requested on control input terminals. Some settings of P1-13 require a 
normally closed contact to provide an external means of tripping the drive in 
the event that an external device develops a fault. If a motor thermistor is 
connected check if the motor is too hot. 



12  Optibus serial comms 

fault 

Communications Fault 

Communications lost with PC or remote keypad. Check the cables and 
connections to external devices 



13  Excessive DC ripple 

Excessive DC Ripple on 
Internal DC bus 

The DC Bus Ripple Voltage level can be displayed in parameter P0-16 
A historical log is stored at 20ms  intervals prior to a trip in parameter P0-37 
Check all three supply phases are present and within the 3% supply voltage 
level imbalance tolerance. 
Reduce the motor load 
If the fault persists, contact your local Drives Sales Partner 



14  Input phase loss 

Input phase missing trip 

Drive intended for use with a 3 phase supply, one input phase has been 
disconnected or lost. 



15  Instant over current 

Instantaneous over current on 
drive output.  

Refer to fault 3 above 



16  Thermistor Fault 

Faulty thermistor on heat-sink.  Refer to your drive Sales Partner. 



17  I/O processor data 

error 

Internal memory fault. 

Parameters not saved, factory defaults are reloaded. 
If problem reoccurs, refer to your Authorised Distributor. 



18  4-20mA signal out of 

range 

4-20mA Signal Lost 

The reference signal on Analog Input 1 or 2 (Terminals 6 or 10) has dropped 
below the minimum threshold of 3mA when signal format is set to 4-20mA. 
Check the signal source and wiring to the drive terminals. 



19  M/C processor data 

error 

Internal memory fault. 

Parameters not saved, factory defaults are reloaded. 
If problem reoccurs, refer to your Authorised Distributor. 

Содержание HVAC H2

Страница 1: ......

Страница 2: ...or Delta connection according to the motor voltage rating in section 4 5 Motor Nameplate Details Motor Rated Voltage P1 07 Motor Rated Current P1 08 Motor Rated Frequency P1 09 Motor Rated Speed Opti...

Страница 3: ...echanical Mounting Information can be found in section 3 5 Control Terminal Configuration based on factory settings Hardware Link the terminals as shown optionally through switch contacts to enable dr...

Страница 4: ...to enable drive operation Control Terminals Based on the factory default parameter settings Run Stop 10K Speed Pot Close the switch to run enable open to stop Motor Cable o For correct cable size in s...

Страница 5: ...fined by EN61800 3 2004 can be achieved Drive Type Rating EMC Category Cat C1 Cat C2 Cat C3 1 Phase 230 Volt Input BFI H2 No additional filtering required Use shielded motor cable 3 Phase 230 400 Volt...

Страница 6: ...Standard LED Keypad IP20 Drives 25 5 4 Drive Operating Displays Standard LED Keypad IP20 Drives 25 5 5 Keypad Layout and Function Standard OLED Keypad IP55 and IP66 Drives 25 5 6 Drive Operating Displ...

Страница 7: ...available 57 11 7 Parameter Group 8 HVAC Function Specific Parameters 57 11 8 Parameter Group 9 Advance drive control logic configuration 59 11 9 Parameter Group 0 Monitoring Parameters Read Only 60 1...

Страница 8: ...ntrol cables whilst power is applied to the drive or to the external control circuits Within the European Union all machinery in which this product is used must comply with Directive 98 37 EC Safety o...

Страница 9: ...xx 7 5 18 3 BFI H2 34 0240 3KF12 xx 11 24 3 200 240V 10 1 Phase Input kW Model with Filter kW Output Current A Frame Size BFI H2 0043 22 1KF1X xx BFI H2 22 0043 1KF1D xx 0 75 4 3 2 BFI H2 22 0070 1KF...

Страница 10: ...3KF1N xx 7 5 30 4 BFI H2 44 0460 3KF1N xx 11 46 4 BFI H2 54 0610 3KF1N xx 15 61 5 BFI H2 54 0720 3KF1N xx 18 5 72 5 BFI H2 64 0900 3KF1N xx 22 90 6 BFI H2 64 1100 3KF1N xx 30 110 6 BFI H2 64 1500 3KF...

Страница 11: ...ation in a pollution degree 2 environment is permissible UL Listed ring terminals lugs must be used for all bus bar and grounding connections 3 4 Mechanical dimensions and Mounting IP20 Units Drive Si...

Страница 12: ...er Terminal Torque Settings All Sizes 1 Nm 8 85 lb in 3 6 Mechanical dimensions and mounting IP55 Drive Size A B C D E F G H I mm in mm in mm in mm in mm mm in mm in mm in mm in 4 440 17 32 418 16 46...

Страница 13: ...me Size 7 8 Nm 3 7 Mechanical dimensions and mounting IP40 Units Drive Size A B C D E F G H I J mm in mm in mm in mm in mm in mm in mm in mm in mm in mm in 8 2000 78 74 1925 75 79 1950 76 77 733 28 86...

Страница 14: ...s for drives mounted in non ventilated metallic enclosures Drive Size X Above Below Y Either Side Z Between Recommended airflow mm in mm in mm in CFM m3 min 2 75 2 95 50 1 97 46 1 81 11 3 100 3 94 50...

Страница 15: ...al and suitably flat surface The Enclosure must be anchored to an adjacent wall using the mounting points provided All Enclosure vents must remain clear with airflow unobstructed The mounting site and...

Страница 16: ...icated until the screw slot is vertical Using a suitable flat blade screwdriver rotate the four retaining screws indicated until the screw slot is vertical Terminal Cover Release Screws Using a suitab...

Страница 17: ...11 6 Frame Size 7 Using a suitable flat blade screwdriver rotate the two retaining screws indicated until the screw slot is vertical Using a suitable flat blade screwdriver rotate the four retaining...

Страница 18: ...User Guide Revision 1 12 18 3 11 7 Frame Size 8 Open Access to Control Terminal Wiring and Options Module Slot Access to Power and Motor Wiring...

Страница 19: ...1 x 22mm and 2 x 28mm 1 PG13 5 and 2 PG16 1 x M20 and 2 x M25 UL rated ingress protection Type is only met when cables are installed using a UL recognized bushing or fitting for a flexible conduit sy...

Страница 20: ...4 1 2 Protective Earth Conductor The Cross sectional area of the PE Conductor must be at least equal to that of the incoming supply conductor 4 1 3 Safety Ground This is the safety ground for the dri...

Страница 21: ...wed before removing the terminal covers or connection The maximum permissible short circuit current at the drive Power terminals as defined in IEC60439 1 is 100kA An optional Input Choke is recommende...

Страница 22: ...onnection STAR always gives the higher of the two voltage ratings Incoming Supply Voltage Motor Nameplate Voltages Connection 230 230 400 Delta 400 400 690 400 230 400 Star 4 6 Motor Thermistor Connec...

Страница 23: ...otor earth must be connected to the drive Optional Brake Resistor DC Bus Connections Where a Brake resistor is used it must be connected to the BR and DC terminals Protective Earth Ground connection T...

Страница 24: ...re parameter changes UP Used to increase speed in real time mode or to increase parameter values in parameter edit mode DOWN Used to decrease speed in real time mode or to decrease parameter values in...

Страница 25: ...Press Display shows Press Display shows Press Display shows Etc 5 4 Drive Operating Displays Standard LED Keypad IP20 Drives Display Status Drive mains power applied but no Enable or Run signal appli...

Страница 26: ...xit parameter edit mode and to store parameter changes Up Button Used to increase speed in real time mode or to increase parameter values in parameter edit mode Down Button Used to decrease speed in r...

Страница 27: ...the drive can be stored internally within the drive as the standard default settings This does not affect the procedure for returning the drive to factory default settings as described above P6 29 Sav...

Страница 28: ...ress the Navigate button to select Language 5 11 Selecting between Hand and Auto Control Standard OLED Keypad IP55 and IP66 Drives The active control source is shown on the OLED display Use the Hand a...

Страница 29: ...ve units are factory set with acceleration and deceleration ramp rates set to 30 seconds The default value is suitable for the majority of HVAC applications but can be altered by changing the values i...

Страница 30: ...ected to the drive analog input 1 or 2 T6 or T10 and is selected as the feedback to the drive PID controller See parameter menu 3 for PID configuration parameters and feedback selection Operational Ov...

Страница 31: ...below Drives can be connected using the RJ45 data cables and the RS485 Data Cable Splitter as shown above up to a maximum of 5 drives Part numbers are as follows Product Code Description OPT J45SP BFI...

Страница 32: ...gy Optimiser P1 06 must remain disabled Set Parameter P1 14 101 to allow access to extended parameters On the Network Master In Menu 3 Configure parameters for the PID Control Ensure the network seria...

Страница 33: ...operating curve in order to model normal operation A graphical representation of the Load Profile Monitoring Function is shown below Operational Overview In order to use the Load Profile Monitoring F...

Страница 34: ...is used to remove blockages from a pump The pump clean function can be manually triggered by a digital input or can be triggered automatically on start up or when the drive detects an over torque cond...

Страница 35: ...Setup Overview If the Pump Cleaning function is to be triggered by an over torque condition then section 7 4 Load Profile Monitoring Function must be commissioned prior to set up of the Pump Clean fun...

Страница 36: ...ion in parameter P8 02 7 7 Bypass Control Function The Bypass Control function allows the motor to be operated either from the drive variable speed control or direct on line on the incoming supply fix...

Страница 37: ...bypass control and is connected directly to the Bypass contactor Relay 2 is configured for drive control and is connected directly to the Drive Output Contactor Under normal operation the drive will...

Страница 38: ...r will be opened there will be a short delay defined by P8 13 the Drive Output contactor will close and the drive will take over operation of the motor If the enable input is removed from the drive th...

Страница 39: ...ed whilst drive is in Fire Mode Display Trip O Volt Over Voltage on DC Bus U Volt Under Voltage on DC Bus h O I Fast Over current Trip O I Instantaneous over current on drive output Out F Drive output...

Страница 40: ...rrent levels are within the specified limited The time to apply DC Injection Voltage on motor starting is set by parameter P6 11 Speed Hold Time on Enable The time to apply DC Injection Voltage on mot...

Страница 41: ...y Mode parameter P2 27 must be 0 This will disable Standby Mode and ensure Boost Voltage is applied whilst the drive is enabled with zero speed reference Ramp to Stop should be enabled P1 05 0 and app...

Страница 42: ...ction for control of motor speed The PID Set point can be a digital or analog reference provided to the drive Feedback is via one of the two analog inputs contained with the drive standard control ter...

Страница 43: ...ler to the maximum speed limit defined in P1 01 Lower Limit P3 08 P1 01 8 2 5 PID Controller Ramp Rates The drive standard ramp rates as defined by P1 03 and P1 04 are normally active whilst the drive...

Страница 44: ...r the drive The wake mode level is used to trigger the drive returning out of sleep mode to normal operation Setting different thresholds for the sleep and wake levels allows boundaries to be set that...

Страница 45: ...is connected to drive analog input 1 terminal 6 The following parameter changes are made to configure the HVAC unit to accept the set point signal from the control system P3 05 1 Sets the PID set poi...

Страница 46: ...e larger than or equal to the threshold before the pump prime time P3 16 expires Failure of the Pump prime mode indicates a leak or burst pipe within the pump system and will result in the drive shutt...

Страница 47: ...rom 0 to base speed P 1 09 in seconds P1 04 Deceleration Ramp Time 0 0 6000 0 30 0 Seconds Deceleration ramp time from base speed P1 09 to standstill in seconds When set to zero fastest possible ramp...

Страница 48: ...ns using the internal or remote Keypad Pressing the keypad START button toggles between forward and reverse 3 PID Control The output frequency is controlled by the internal PID controller 4 Fieldbus C...

Страница 49: ...Run Enable O Forward C Reverse O Remote Ctrl C Local Ctrl Analog In 1 O Preset 1 C Preset 2 8 O Stop C Run Enable O Fire Mode 1 C Normal Operation 1 O Remote Ctrl C Local Ctrl Analog In 1 O Preset 1...

Страница 50: ...e functions are enabled See section 7 6 Pump Stir function and section 8 PID control applications When HVAC functions are disabled Preset speed 7 can be selected as per normal operation and is selecte...

Страница 51: ...tive and therefore the normally open contact is closed terminals 14 and 15 will be linked together and the normally closed contact is opened terminals 14 and 16 will no longer be connected together 0...

Страница 52: ...an existing parameter for example to display conveyer speed in metres per second based on the output frequency This function is disabled if P2 21 is set to 0 If P2 21 is set 0 the variable selected i...

Страница 53: ...on or reset the drive will not start if Digital Input 1 remains closed The Input must be closed after a power on or reset to start the drive Following a Power On or Reset the drive will automatically...

Страница 54: ...t digital reference set point used for the PID Controller P3 07 PID Output Upper Limit P3 08 100 0 100 0 Limits the maximum value output from the PID controller P3 08 PID Output Lower Limit 0 0 P3 07...

Страница 55: ...tune Enable 0 1 0 When set to 1 the drive immediately carries out a non rotating auto tune to measure the motor parameters for optimum control and efficiency Following completion of the auto tune the...

Страница 56: ...nk Temperature 0 to 100 0 to 100 C 5 User Register 1 Can be accessed by PLC program or group 9 parameters 4 User Register 2 Can be accessed by PLC program or group 9 parameters 7 P0 80 Value P0 80 val...

Страница 57: ...r Parameters as Default 0 1 0 Setting this parameter to 1 saves the current parameter settings as User default parameters When the User carries out a 3 button default parameter command UP DOWN and STO...

Страница 58: ...32 0 Open Activation 1 Closed Activation P8 10 Fire Mode Speed P1 01 P1 01 5 Hz Rpm Sets the operational frequency of the drive when Fire Mode is selected Drive will maintain operation at this freque...

Страница 59: ...for Reverse run direction control P9 07 Reset Input Source Defines the source of the signal to be used for the Reset input P9 08 External Trip Input Source Defines the source of the signal to be used...

Страница 60: ...oviding an auto tune has been successfully completed P0 19 Cascade Run Time Log Hrs Run Time values for variable speed and DOL pumps used in cascade function 5 entry log 0 Master 1 DOL1 2 DOL2 3 DOL3...

Страница 61: ...suspended on drive trip P0 38 Heatsink Temperature Log 30s Diagnostic log for heatsink temperature Values logged every 30S with 8 samples total Logging suspended on drive trip P0 39 Ambient Temperatu...

Страница 62: ...Minutes and Seconds since date of manufacture P0 68 User ramp value Displays the User ramp value received from the Fieldbus interface This ramp function is only active when P5 07 1 Enabled P0 69 I2C e...

Страница 63: ...face allows connection to a Modbus RTU network as described below 12 2 Modbus RTU Communications 12 2 1 Modbus Telegram Structure The drive supports Master Slave Modbus RTU communications using the 03...

Страница 64: ...rive Healthy 1 Drive Tripped The Upper Byte will contain the relevant fault number in the event of a drive trip Refer to section 15 1 for a list of fault codes and diagnostic information 7 Output Freq...

Страница 65: ...P to 250kW 350HP 480V rms AC 18kA rms AC All the drives in the above table are suitable for use on a circuit capable of delivering not more than the above specified maximum short circuit Amperes symme...

Страница 66: ...8 18 2 5 16 100 11 15 26 5 32 30 10 8 24 4 14 100 15 20 32 9 40 40 16 8 30 6 12 100 18 5 25 46 6 63 60 16 4 39 10 10 100 22 30 54 1 63 60 25 4 46 10 8 100 30 40 69 6 80 80 35 3 61 16 6 100 37 50 76 9...

Страница 67: ...Frequency 50 60Hz 5 Variation Short Circuit Capacity Voltage Rating Min kW HP Max kW HP Maximum supply short circuit current 230V 0 37 0 5 18 5 25 5kA rms AC 230V 22 30 75 100 10kA rms AC 400 460V 0 7...

Страница 68: ...r Relay Hysteresis Band P2 12 Analog Output 1 Format P6 10 Enable PLC Operation P2 13 Analog Output 2 Function Select P6 11 Speed Hold Time On Enable P2 14 Analog Output 2 Format P6 12 Speed Hold Time...

Страница 69: ...9 Remote Down Input Source P9 04 Run REV Input Source P9 32 Fire Mode Input Source P9 05 Latch Function Enable P9 33 Analog Output 1 Source P9 06 Reverse Enable P9 34 Analog Output 2 Source P9 07 Rese...

Страница 70: ...k the drive ambient temperature Ensure the drive internal cooling fan is operating Ensure that the required space around the drive as shown in section 3 8 thru 3 10 has been observed and that the cool...

Страница 71: ...e Enable Circuit Error Buffer Output Hardware Enable Circuit Fault 40 Autotune fail 1 Autotune Failed Measured motor stator resistance varies between phases Ensure the motor is correctly connected and...

Страница 72: ...User Guide Revision 1 12 72 82 H2MAN BE_V1 11...

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