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9

    Assembly  Instructions  for  B4019LP&B4019NG

CAUTION

 :  While it is possible for one person to assemble this grill, obtain assistance from another person

when handling some of the larger, heavier pieces.

Install  the  Transformer.  Connect  the  Transformer  to  Power  Source  and  Turn  on  the  Lights.

2

Install  the  Transformer  Mounting  Bracket  to  the  underside  of  the  Left  Panel  of  the  Bowl  Frame  using
2  Phillips  Head  Screws  1/4"x1/4"  and  2  Plain  Washers  1/4"  and  tighten  securely  (see  Fig.  1).
Attach the Transformer to the Transformer Mounting Bracket by inserting the two stud bolts on the transformer
bracket  into  the  two  key  holes  on  the  Mounting  Bracket  as  shown.  Press  the  Transformer  downward  until
it  rests  in  place.  (see  Fig.  2  &  Fig.  3).
Insert  Transformer-Plug  into  Transformer-Socket  and  tighten  securely.  (see  Fig.  4).
Depending  on  your  island  construction,  you  may  need  to  make  one  hole  on  your  Rear  Island  Panel.  Make
sure  the  cord  doesn't  touch  the  ground.  Connect  the  Transformer  power  supply  cord  plug  into  a  properly
grounded  120VAC  outlet.
Turn  on  the  Grill  Lights  by  pushing  the  Left  Light  Switch  on  the  Control  Panel.
Turn  on  the  Control  Knob  Seat  LED  Lights  by  pushing  the  Right  LED  Switch  on  the  Control  Panel.

Fig.  4

Fig.  2

Fig.  3

1

Install Grill Head

With the help of your assistants, place the Grill Head into the cutout of your grill island (See Diagram).
NOTE:  The  grill  head  is  designed  to  fit  into  an  island  of  your  own  design.  The  island  shown  in
the  diagram  is  for  illustration  purposes  only.  The  diagram  is  not  drawn  to  scale.  An  island  is  not
included  with  the  purchase  of  this  grill  head.

Phillips  Head  Screw
3/16"x3/8"
Qty.  2
Part  #  S182G03061

Wire

Transformer-socket

Transformer-plug

AC-plug

Fig.  1

Note:

  The  Transformer  can

be  attached  to  the  top  two
holes  or  the  lower  two  holes.
For  illustration  purposes,  the
Bowl  is  not  shown.

Note: 

Make  sure  the

plug  does  not  touch
the  ground.

NOTE

:

 The total of the ventilation openings must be a mini-

mum of 20 sq. inches.
For NG Model: The total of the UPPER ventilation openings
must be a minimum of 10 sq. inches.
For LPG Model: The total of the LOWER ventilation openings
must be a minimum of 10 sq. inches.
Upper and lower ventilation openings MUST BE PROVIDED
on both sides of built-in construction. The top of the upper
ventilations  openings  must  be  located  within  5"  from  the
top of the island. The bottom of the lower ventilation open-
ings must be at least 1" or less from the floor of the island.
The  top  of  the lower  ventilation  openings  cannot be  more
than 5" from the floor of the island. Every ventilation open-

ing must have a minimum of 1/8" wide.

Transformer

Transformer  Mount-
ing  Bracket

Содержание Grand Turbo B4019LP

Страница 1: ...h shed breezeway or any other enclosed area Never obstruct the flow of ventilation air around your gas grill housing Never disconnect the gas regulator or any gas fitting while your grill is lit A lit grill can ignite leaking gas and cause a fire or explosion which could result in property damage personal injury or death Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ WARNING Ÿ Grill Information Center Ÿ Ÿ NOTE TO ASSEMBLER INSTALLE...

Страница 2: ... on the grill such as hose fittings propane cylinder valves sold separately and burner valve stems contain lead which is known to the State of California to cause cancer birth defects or other reproductive harm Never use charcoal or lighter fluid in this gas grill Failure to comply with these instructions could result in a grease fire or explosion that could cause serious bodily injury death or pr...

Страница 3: ...ill has not been used for an extended period of time Remove the screws from the rear of each Main Burner using a Phillips Head Screwdriver or wrench WARNING Grease can get very hot Always handle the Grease Tray with a flame retardant BBQ mitt Before removing the Tray always be sure that the grill has properly cooled Be aware that the Tray does contain grease and be extremely careful when removing ...

Страница 4: ...061 Qty 7 For LPG Model Qty 2 For NG Model PART PART DESCRIPTION QTY PURPOSEOFPART S182G03061 Pan Head Screw 3 16 x3 8 2 Install the Transformer Bracket S182G03061 Pan Head Screw 3 16 x3 8 2 Install the Bracket with LP Regulator LPG Model Only S182G03061 Pan Head Screw 3 16 x3 8 3 Install the Tank TraySet onto the Bottom Panel LPG Model Only S313G0306B AABattery 1 ...

Страница 5: ...ent parts you need Call 1 800 474 5587 M F 8 30 AM 4 30 PM PST To obtain the correct replacement parts for your gas grill please refer to the part numbers in this parts list The following information is required to ensure you receive the correct parts 1 Model and Serial Number see CSA label on grill 2 Part Number 3 Part Description 4 Quantity of parts needed 1 2 3 4 5 6 7 15 16 8 9 11 10 28 33 A5 ...

Страница 6: ...Lid Spring P05504117A 2 15 Burner Bracket P02206314A 1 16 Burner Main P02001070B 4 17A Infrared Burner P02005020A 2 17B Infrared Burner Electrode Cover P06901031C 2 18 Grease Draining Tray Heat Shield P06904069C 1 19 Grill Bowl Panel Rear P0071647BC 1 20 Gas Collector Box with Electrode P02610020A 2 21 Infrared Burner Dual Electrode P02625010A 1 22 Electric Wires Set Electrode P02615208A 1 23 Elec...

Страница 7: ...onnector LPG not included P03901056C 1 37 Tank Tray Set LPG not included Y0340055 1 A3 Lamp Wires Set P05352030B 1 A4 Switch for Lamp P05360005B 1 A5 Electric Wires Set LED Light P05383029B 1 A6 Lamp P05352028B 2 A7 Lamp Cover P05352013E 2 B1 Back Burner Assembly P02007077A 1 B2 Back Burner Orifice P06534048A 1 B3 Back Burner Hose P03701036A 1 B4 Back burner Thermocouple P05305072B 1 B5 Back Burne...

Страница 8: ...operation or if there are damaged or missing parts when you unpack this unit from the shipping box Call 1 800 474 5587 M F 8 30 AM 4 30 PM PST 1 2 2 4 4 2 3 6 8 5 7 KEY 1 2 3 4 5 6 7 8 PART DESCRIPTION QTY 1 3 1 2 1 1 2 2 Rot Collar Rot Thumbscrew 1 4 x1 2 Rot Spit Rot Holding Fork Rot Motor Bracket Rot Motor AC Rot Phillips Head Screw 3 16 x1 2 UNC Rot Washer 3 16 P05508254A S196G04081 P05508231A...

Страница 9: ...Fig 2 Fig 3 1 Install Grill Head With the help of your assistants place the Grill Head into the cutout of your grill island See Diagram NOTE The grill head is designed to fit into an island of your own design The island shown in the diagram is for illustration purposes only The diagram is not drawn to scale An island is not included with the purchase of this grill head Phillips Head Screw 3 16 x3 ...

Страница 10: ...ss steel flexible connector as shown But if using semi rigid tubing do not use materials made of aluminum or aluminum alloy tubing The connector should be installed at the location visible when opening the door On the proper location drill 2 holes on the island left side panel for installing the regulator bracket Then install the regulator using 2 Pan Head Screws 3 16 x3 8 and tighten securely On ...

Страница 11: ... the Gas Tank Fig 4 Tank Tray Set 5 22 24 21 1 17 19 5 Vent Openings must be at least 1 8 wide Install the Partition Panel not included in this unit onto the left island Make sure there is 22 24 of clearance between the partition panel and the Tank Holder Assembly CAUTION Build your grill island before installing the LP Gas Tank and Partition Panel Not included in this unit Refer to the heights li...

Страница 12: ...Knob to HI and you will hear a clicking sound as the burner is being ignited Your assistant should see a blue spark within each Gas Collector Box If a spark is present the Electrode Tips are properly positioned If no spark is seen the Spark Gap needs to be adjusted as follows This test will ensure that the Spark Electrode Tips are properly positioned so your grill lights easily If the gap between ...

Страница 13: ...nd structure for NG units due to NG Gas weighs less than air This will ensure proper gas ventilation in the case of a gas leak This will also allow for proper air flow of NG units NOTE Access doors are not considered proper ventilation It is suggested that when designing and placing the BBQ Grill island structure that it is placed built facing the wind if the island structure is located in a high ...

Страница 14: ...r tubes are fully seated over the gas valve orifices Never allow children to operate your grill Do not allow children or pets to play near your grill Always supervise children and pets if they are in the vicinity of the unit WARNING Keep fire extinguisher readily accessible In the event of a oil grease fire do not attempt to extinguish with water Use type B extinguisher or smother with dirt sand o...

Страница 15: ...ly for an OPD safety fea ture equipped tank as described in the LP Gas tank section of this guide How to Leak Test your LP Gas Tank Use a clean paintbrush and a 50 50 mild soap and water solution For your safety Leak test new and exchanged LP Gas tanks BEFORE connecting one to your grill Always keep new and exchanged LP Gas tanks in an upright position during use transit or storage All leak tests ...

Страница 16: ... open ings MUST BE PROVIDED on both sides of built in construction The top of the upper ventilations open ings must be located within 5 from the top of the island The bottom of the lower ventilation openings must be at least 1 or less from the floor of the island The top of the lower ventilation openings cannot be more than 5 from the floor of the island Every ventilation opening must have a minim...

Страница 17: ... one part liquid detergent and one part water Turn the grill Control Knobs to the full OFF position then turn the gas ON at source Apply the soap solution to all gas connections indicated by the arrows See diagram If bubbles appear in the soap solution the connections are not properly sealed Check each fitting and tighten or repair as necessary Type 1 connection per ANSI Z21 58b 2012 CSA 1 6b 2012...

Страница 18: ...ource when the gas supply is being tested at high pressures This gas grill and its individual shutoff valve must be disconnected from the gas supply pipe system during any pressure testing of that system at pres sure in excess of 1 2 psi 3 5kpa Turn off your gas grill when the gas supply is being tested at low pressures The grill must be isolated from the gas supply pipe system by closing its indi...

Страница 19: ...sserie Burner Infrared Burner Open LP Gas tank OFF Ingitor HI LO Rotisserie Burner Lighting Instructions Follow steps 1 through 5 of the Grill Lighting Instruc tions Push and turn Control Knob to Ingitor HI and hold knob in Keep pressing and hold in 5 10 seconds before releasing If ignition does not occur in 5 seconds turn the Burner Control s off wait 5 minutes and repeat the lighting procedure I...

Страница 20: ...s sources as explained in the Use and Care section of this manual If no leaks are detected wait 5 minutes for any gas to clear and repeat the lighting procedure After Burner is lit turn the tank valve SLOWLY one more 1 4 of a turn 1 4 3 2 Manually Lighting Your Grill By Paper Match 20 To light your gas grill by match insert a match into the Lighting Stick and follow steps 1 through 5 of the Grill ...

Страница 21: ...1 800 474 5587 Monday Friday 8 30am 4 30pm PST Obstruction in Burner Tubes Correction Follow the Burner Tube cleaning procedure on page 36 of this Operator s Manual Misalignment of Ignitor on Burner Correction Check for proper position of the Electrode Tip as shown in steps 7 8 on page 12 The gap between the Spark Electrode Tip and Spark Receiver should be approximately 3 16 wide Adjust if necessa...

Страница 22: ... instructions before initial use IMPORTANT When using electrical appliances basic safety precautions should always be used The Transformer is set for 120V 60Hz 28W AC input and 12V 1800mA 22W AC output The Light is set for 12V 10W Do not let children operate or play nearby your grill or Transformer Always supervise children and pets if they are in the vicinity of the unit Connecting Transformer Al...

Страница 23: ...n Washers provided 2 Make sure Rollers are fixed in position Slide the Holding Forks onto the Spit as shown Place the food between the forks and tighten the Thumbscrews to keep the Holding Forks in position 3 Rotisserie Screw 3 16 x1 2 UNC Qty 2 Part S112G03084 Rotisserie Washer Qty 2 Part S411G03064 Outside of left grill bowl panel Rotisserie Thumbscrew 1 4 x1 2 Qty 3 Part S196G04081 Holding Fork...

Страница 24: ...Rollers installed in the Bowl Side Panel Trim Plate Right The Rollers will stabilize the Rotisserie during the cooking process and allow it to turn smoothly Plug the Rotisserie into an outlet and turn on to test 5 CAUTION BEFORE rotisserie cooking you will need to remove the Cooking Grid s Cooking Rack Secondary and possibly the Flame Tamer Rack from your grill When rotisserie cooking place a Cook...

Страница 25: ... prolong its life Follow these cleaning procedures on a timely basis and your grill will stay clean and operate with minimum effort CAUTION Be sure your grill is OFF and cool before cleaning Before initial use and periodically thereafter wash your Cooking Grids in a mild soap and warm water solution You can use a wash cloth or vegetable brush to clean your Cooking Grids You should periodically was...

Страница 26: ...TS 2 2 WARNING Tube Burner After each use of the main grill or infrared cooking zone it is necessary to burn off food particles and drippings which can clog Burner ports and reduce Burner perfor mance OPEN the grill Lid ignite the burner s and operate grill on Hi setting for 3 to 5 minutes You can close the Lid if only main Burners are lit but NEVER close the Lid over a lit Infrared Burner Use a n...

Страница 27: ... seared reduce heat and continue cooking or move food to the primary cooking area to finish cooking The middle and back primary cooking areas offer high heat for grilling The Secondary Cooking Rack offers medium heat for preparing breads and firm vegetables The front primary cooking area offers less heat and is ideal for preparing delicate foods and for keeping cooked foods warm Direct Cooking usi...

Страница 28: ...e fish pieces are small enough to drop between the Cooking Grids Vegetables and Fruit Prepare your fruit or vegetables and brush with butter or basting sauce if desired To cook indirectly the food should be placed on the left or right side of your grill with the Burner lit on the opposite side and the grill lid down Or center your food on the Secondary Cooking Rack and light the outer grill Burner...

Страница 29: ...ough the primary grill burners will also sear meat the Infrared Burner produces a more intense and concentrated heat that sears the meat more quickly This quick searing produces a crisp and flavorful outer crust and locks in the meat s natural flavor and juices Follow the cooking guidelines provided Then take some time to experiment with your Infrared cooking zone Also read the Cooking Instruction...

Страница 30: ...of excess fat Truss meat and poultry with cooking string to retain shape if desired Bacon strips can be used to cover the outside surface of lean meat and poultry to help prevent it from drying out Another method for keeping food moist during roasting is to put water in a cooking pan then cover with foil The foil should be removed for the first or the last part of the cooking time to ensure proper...

Страница 31: ... the holding forks Test the balance as described before A rolled piece of meat requires the rotisserie skewer to be inserted through the center of the length of meat then se cured and balanced For meats that contain bones it is best to secure the rotis serie skewer diagonally through the meaty sections If pro truding bones or wings brown too quickly cover with pieces of foil Guide to Rotisserie Co...

Страница 32: ...se only For your safety conversion kits are not available nor will we sell or otherwise provide parts or information to be used to convert your grill Any attempt to convert your grill is dangerous and will void your warranty If your ignition fails to work or your battery needs replac ing you can manually light your grill by paper match Insert a paper match into the silver Lighting Stick and follow...

Страница 33: ...tural oxidation process and will not affect the short term performance of your grill To slow the rusting process on Cooking Grids we recommend greasing the grids before and after each cookout Use a brush to apply a thin layer of cooking oil or vegetable shortening onto each grid We do not suggest spray type oils unless they are specified for high temperature cooking If your Cooking Grids are Porce...

Страница 34: ...y does not cover any failures or operating difficulties due to accidents abuse misuse alteration misapplication vandalism improper installation maintenance or service damages caused by flashback fire or grease fires as set out in the Operator s Manual This warranty does not cover scratches dents corrosion or discoloration caused by weather heat abrasive and chemical cleaners pool or spa chemicals ...

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