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Bandit

MODEL 12XPC

HYDRAULIC MOTOR CHECK OUT

HYDRAULIC MOTOR CHECK OUT FOR MACHINES WITH LIVE HYDRAULICS

To check out the hydraulic motor the mechanic will need a pressure gauge capable of reading 3000 psi (207

bar), a Tee fi tting to install to the control valve, a plug fi tting to install in the control or relief valve, and a clean

5 gallon (19L) pail.
1. The following instructions are for machines with Live Hydraulics, for machines without Live Hydraulics

contact your local dealer or Bandit Industries.

2. In order to check out a hydraulic motor, it is necessary to mechanically stop the motor from turning

while under load. The hydraulic pump needs to be driven without turning the chipper disc/drum (Live

Hydraulics). Feed a reasonably large size log into the machine until it contacts the stationary disc/drum.

This should stall the hydraulic motor(s). It may also be necessary to apply down pressure by operating

the yoke control valve (if equipped).

With the feedwheel(s) mechanically locked as described, turn the engine off and keep the key in your

possession. If the hydraulic motor does not have a case drain, unhook the hose going from the hydraulic

motor back to the control valve at the valve, some machines will be equipped with a fl ow divider between

the hydraulic motor and the control valve. If the hydraulic motor has a case drain, unhook the case drain

hose that goes to the relief valve at the valve and put the hose into the hydraulic tank.

4. Place the end of the hose in a clean 5 gallon (19L) pail.

5. Plug the open port of the control valve or main relief valve.

Unhook the other hose in the control valve and install a Tee fi tting into the control valve and attach the

hose to the Tee fi tting.

Install a pressure gauge in the other port in the Tee fi tting to monitor hydraulic pressure.

8. Put the infeed control valve in the center position and start the engine.

9. Increase the engine speed slowly to full rpm.

10. Operate the infeed control valve to feed the log into the stationary disc/drum. If the feedwheel(s) try to

turn, apply down pressure by using the yoke control valve (if equipped).

11.

Providing the pump and the relief are functioning properly, the pressure gauge should read the specifi ed

main relief setting.

12.

Observe the amount of hydraulic fl uid coming from the hose into the pail. If the amount of leakage in

the pail is 1 g.p.m. (3.8 L.p.m.) or less the motor is good. If the amount of leakage in the pail is over

1 g.p.m. (3.8 L.p.m.) the motor needs to be replaced.

Hydraulic

Motor

Flow

Direction

Tee

Fitting

Flow

Direction

Control

Valve

Gauge

Clean

5 Gallon

Pail

Plugged

Port

HYDRAULICS

Содержание INTIMIDATOR 12XPC

Страница 1: ...y Date _______________________ Copyright 1 18 ATTENTION Depending on what replacement parts you are ordering we will need the following information CHIPPER COMPONENTS Serial Number Model Number of Chi...

Страница 2: ...ings ca gov diesel Respirar gases de escape de motores diesel le expone a qu micos conocidos por el estado de California como causales de c ncer y defectos cong nitos u otros da os reproductivos Para...

Страница 3: ...Bandit Industries Inc Safety Booklet D A N G E R ACCIDENTS INVOLVING BRUSH CHIPPERS CAN AND SHOULD BE PREVENTED Operator training and enforcement of safety policies are ESSENTIAL...

Страница 4: ...ded These meetings are a benefit to new inexperienced employees and also remind experienced employees of the obvious dangers involved with tree work Even experienced employees may be injured if they m...

Страница 5: ...he material Feeding from the side also positions the operator further from the feedwheels If you or your employees are not following these instructions a very serious accident could occur There is no...

Страница 6: ...hese kits are available from your local Bandit dealer SAFETY FEATURE WOODEN PUSH AND PADDLE MOUNT Update Kit UK 1008 WOODEN PUSH PADDLE AND MOUNT 980 0507 42 19 Wide Paddle 981 1005 30 22 Wide Paddle...

Страница 7: ...padlocked SAFETY FEATURE SPRING LOCK FOR HOOD PIN Update Kit UK 1009 SPRING LOCK FOR HOOD PIN Since September 1998 mechanical feed hand fed Bandit Chippers have been built with a plug in device on the...

Страница 8: ...ctric parts The system typically consists of two simple cables hanging inside the infeed hopper and in front of the feedwheels approximately halfway between the entrance of the infeed hopper and the f...

Страница 9: ...e material and re feed it back into the infeed hopper If the wood material is too big or limby back it out trim it and re feed it in portions NEVER fight or wrestle with limbs or branches Forcing mate...

Страница 10: ...make the chipper vibrate excessively causing machine fatigue damage and the engine to use more fuel Keep the knives sharp and the chipper will work smoother feed wood easier and make a safer operatio...

Страница 11: ...r turn the chipper disc drum by hand Always use a pry bar or wood bar This will prevent the person turning the disc drum from being injured should the disc drum break loose 8 Reinstall the discharge c...

Страница 12: ...ANSI and OSHA standards DANGER REFLECTIVE STRIPED TAPE ON FEED CONTROL HANDLE We began installing striped reflective tape on the feed control handle of our hand fed chippers This tape is reflective se...

Страница 13: ...e of the chipper must be familiar understand and follow instructions on the decals Decals are available in a variety of languages via Bandit dealers or factory Correct Installation and Care of Decals...

Страница 14: ...quent reminder as to the proper safe operation of any piece of equipment especially a chipper that is designed to quickly break down material much tougher than human flesh Please meet with your employ...

Страница 15: ...ived instruction and fully understands that the operators must always be located within easy reach of all feed control and shut down devices 6 _____ The customer has received instruction and fully und...

Страница 16: ...as ordered ________________________________________________ 5 Did all welds appear to be high quality ______________________________________________ 6 Was the overall machine to your liking _________...

Страница 17: ...RANTY 2 SERIAL NUMBER LOCATIONS 6 EQUIPMENT SPECIFICATIONS 15 AUTOFEED OPTIONS 23 CONTROLS 27 TRANSPORTATION PROCEDURES 35 MAINTENANCE 36 HYDRAULICS 66 ELECTRICAL 82 REPLACEMENT PARTS 83 INFEED HOPPER...

Страница 18: ...w a regularly scheduled preventative maintenance and repair program on the product using only factory approved replacement parts Any unapproved repairs or modifications may not only damage the machine...

Страница 19: ......

Страница 20: ...SERIAL NUMBER AND OR WORK ORDER NUMBER LOCATIONS 1 S N on side of frame 2 W O on top of tongue The engine information is located on the engine block The clutch information is located on the clutch pl...

Страница 21: ...defects and other reproductive harm NOTICE DANGER DANGER DANGER WARNING The words Danger Warning Caution and Notice are used on the safety decals and throughout this manual to make you aware of the sa...

Страница 22: ...meter wood When feeding larger diameter wood listen for the engine to possibly lug down If it starts lugging down stop the feedwheel s by pushing the hydraulic control bar to off and let the engine re...

Страница 23: ...T feed vines or vine like material DO NOT pile vines or vine like material in front of the infeed hopper which may cause you to trip or fall DO NOT allow vines or limbs to become entangled with you or...

Страница 24: ...n securely After engagement raise engine RPM to full throttle Engaging and disengaging the clutch at high engine RPM will quickly and excessively wear out clutch plates as well as bearings Refer to cl...

Страница 25: ...ling on the ground The door can be opened to perform maintenance to the bottom feedwheel or to assist with unclogging should vine like material become wrapped around the bottom feedwheel During chippi...

Страница 26: ...stabilize the machine The tongue jack or rear stabilizers are not designed to hold the machine off the ground at any time Install secure blocking and or chocking as needed Before transporting the mac...

Страница 27: ...winch with the wood chipper detached from the towing vehicle The load may move the wood chipper or pull the tongue off the support blocking DANGER Climbers ropes and other lines present at the work si...

Страница 28: ...e anywhere on this machine while it is running operating or in transit You will be injured Use EXTREME CAUTION when traveling over non level surface This machine can tip over or tip backwards on non l...

Страница 29: ...hts Dimensions weights will vary depending on optional equipment EQUIPMENT SPECIFICATIONS EQUIPMENT SPECIFICATIONS Model 12XPC Height 98 2 6 m Length 192 5 4 m Width 79 2 0 m Weight 4900 lbs 3630kg Fu...

Страница 30: ...ocations may vary these are general locations DECALS DECAL LOCATIONS 1 2 18 7 9 34 2 13 19 23 24 39 60 61 58 59 33 38 5 9 35 4 13 2 19 16 27 28 29 30 36 53 8 37 51 52 54 21 26 5 39 38 62 50 63 2 12 24...

Страница 31: ...ID 67 Bandit Industries Inc USA 16 INST 02 Yoke Lock Hole 17 INST 03 Yoke Lock Bar 18 INST 04 Arrow 19 INST 05 Yoke Lift Up Down 20 INST 07 Discharge Swivel Right Left 21 INST 11 Motor Coupler Guard 2...

Страница 32: ...ocations may vary these are general locations DECALS DECAL LOCATIONS 1 2 18 7 9 34 2 13 19 23 24 39 60 61 58 59 33 38 5 9 35 4 13 2 19 16 27 28 29 30 36 53 8 37 51 52 54 21 26 5 39 38 62 50 63 2 12 24...

Страница 33: ...09 Adjustable Feed Speed 50 SPN 11 Correct Knife And Hardware 51 SPN 53 Cable Rope Shear Maintenance 52 N 70 Patents 53 SPW 01 Do Not Go Near Oil Leaks 54 SPW 02 Diesel Fuel Only 55 SPW 03 Gasoline Fu...

Страница 34: ...ace so it is smooth and secure Peel off the remainder of the backer paper as you continue to stick the decal on the surface 6 Rub decal from the center outward to remove air bubbles and to secure cont...

Страница 35: ...Bandit 21 Copyright 1 18 MODEL 12XPC DECALS...

Страница 36: ...Bandit 22 Copyright 1 18 MODEL 12XPC DECALS...

Страница 37: ...ystems will then automatically turn the feed on to resume forward travel Due to required components and equipment options a machine may have various types or brands of autofeed systems Each chipper is...

Страница 38: ...coming from it or on the newer machines it will have a connector with a light screwed to it When the solenoid is activated indicated by the light in the connector the feedwheel s are reversed by the...

Страница 39: ...uld not let engine reach full RPM Check HI RPM setting on gauge to make sure it is not set too close to full RPM of engine HI setting should be 150 to 200 RPM below full engine RPM Sticky dump cartrid...

Страница 40: ...test to determine if you problem is hydraulic or electronic NOTICE PROBLEM POSSIBLE CAUSE SOLUTION Feedwheels Run In Reverse From Normal Backup time set wrong Reset backup time Normal setting is 180...

Страница 41: ...n the area Anything not in use must be stored in a tool box or stowed away Stabilize the infeed hopper and tongue if unhooked from a tow vehicle Do not rely on a tongue jack to keep the machine stable...

Страница 42: ...ure it stays in your possession 9 Allow the machine to cool down 10 Remove all debris wood chips sawdust leaves etc from the machine 11 If transporting the machine follow the transport procedures MACH...

Страница 43: ...Bandit 27 Copyright 1 18 MODEL 12XPC LEFT RIGHT BACK FRONT CONTROLS MACHINE ORIENTATION REFERENCE...

Страница 44: ...el Trap Door 6 Infeed Hopper 7 Fixed Infeed Tray 8 Feedwheel Control Bar 9 Wooden Push Paddle 10 Hydraulic Control Valves 11 Swivel Discharge 12 Discharge Chute 13 Discharge Flipper Adjuster 14 Autofe...

Страница 45: ...PROCEDURES Feedwheel Trap Door Before opening or closing the feedwheel trap door disengage clutch wait for the disc drum to come to a complete stop turn off engine remove the ignition key make sure t...

Страница 46: ...ADJUST PIVOT TENSION WITH THE TIGHTNESS OF INSIDE FRICTION NUTS SECURE ADJUSTMENT WITH OUTSIDE JAM NUTS ADJUSTING TENSION FOR CONTROL BAR PIVOT AND LAST CHANCE CABLE PULL USE THE 1 JAM NUT TO ADJUST C...

Страница 47: ...ning This is for safety purposes to ensure that the hood pin is not removed and the chipper hood is not opened while the engine is running The chipper hood engine disable plug is wired to shut down th...

Страница 48: ...to a complete stop turn off engine remove the ignition key make sure the ignition key is in your possession install the disc drum lock pin and disconnect the battery The vent cover can be bolted on or...

Страница 49: ...bricate the Hydraulic Bump Bar pivot points with a dry lube weekly or as needed Also remove the reset pivot handle cover and the valve push bar cover on the bottom of the infeed tray and lubricate the...

Страница 50: ...d LOW Engine R P M is controlled by moving the lever from one position to the other 6 Push Button Or Electric Throttle System if equipped Some engines may have a push button or electric throttle adjus...

Страница 51: ...nect the brake breakaway cable if equipped and plug in the electrical connection for the lights on the machine or transport trailer 13 Check running lights turn signals and brake lights All must be op...

Страница 52: ...ine gauges 2 Check all safety equipment Check for proper operation Repair or replace as needed With everything shut down and stopped ensure last chance cables freely operate feed control valve 3 Check...

Страница 53: ...ng problems and or engine failure 8 Check chipper disc drum to turn Very carefully manually with a pry bar or wood bar turn the chipper disc drum a full revolution This is to ensure the anvil and kniv...

Страница 54: ...nspect axle dust caps and replace if damaged or leaking DAILY START UP MAINTENANCE cont 1 Check anvil clearance tightness and wear Measure the anvil clearance The clearance should be 120 3 0 mm from h...

Страница 55: ...and adjust brakes Check and adjust brakes as needed per axle MFG manual 9 Check discharge chain tension if equipped Check tension on hydraulic or hand crank swivel discharge chain drive and tighten a...

Страница 56: ...box is working smoothly clean and oil 14 Check and adjust belt tension on chipper and hydraulic pump belt drives or replace 15 Check hydraulic pump and motor shafts for fit and tightness 16 Check and...

Страница 57: ...wheel motor connection 4 Check feedwheel teeth for sharpness 5 Check retighten all bearing and chipper sheave bolts 6 Check hydraulic function pressures Set to specified PSI bar 7 Check and grease or...

Страница 58: ...QUE CHART THESE TORQUES ARE BASED ON DRY CLEAN THREADS DESCRIPTION BOLT SIZE TORQUE FT LBS TORQUE Nm Chipper Drum Bearing Bolts 5 8 11 NC 180 245 Drum Head Shaft Bushing 3030 5 8 11 NC 67 91 Anvil 1 2...

Страница 59: ...t available A small brush can be used to touch up the area 4 Also primer and most colors of paint are available in aerosol spray cans to simply spray over the effected area after it is cleaned dry and...

Страница 60: ...equired to chip increases machine vibration and cause feeding problems The extra vibration will cause cracks to develop throughout the machine and void warranty 2 Belt Drives 1 Belts must be tightened...

Страница 61: ...system is not working properly Look at any dump cartridges or solenoids on the hydraulic system often tapping of the block or removing the cartridge and cleaning it will take care of problems 1 Poor p...

Страница 62: ...rom most local automotive parts stores 4 4 4 CHECK DESCRIPTION DAY WEEK MONTH PROCEDURE 1 Chipper Bearings X Purge daily wipe off excess 2 Feedwheel Bearings X 1 2 shots daily wipe off excess 3 Feedwh...

Страница 63: ...ay vary depending on options or component manufacturer Lubrication point instructions are described on the machine in the Lubrication Coolant Section and Maintenance Section of this manual or componen...

Страница 64: ...arings daily with one shot of grease Both types of bearings are designed with a relief system that will not allow over greasing In other words you can not hurt the bearing seals by pumping in too much...

Страница 65: ...with dull knives B Knife anvil worn or needs adjustment Rotate repair or replace see Figure 1 C Feedwheel s are not operating correctly SEE HYDRAULIC TROUBLE SHOOTING D The throat base opening is a hi...

Страница 66: ...G Only Bandit knives and hardware are recommended for use in your Bandit chippers Only then can you be assured of a quality product that fits and performs the best to the standards of excellence that...

Страница 67: ...sc chippers or the condition of the knife bolt threads on drum chippers If a problem is found contact your local dealer or Bandit Industries 8 Clean out the knife pocket at this time Remove all debris...

Страница 68: ...um head and base area Anvil Bolts Torque To Specs Anvil Adjuster Bolt Anvil Puller Block Anvil Bolts Torque To Specs Anvil Clamp Plate Anvil Adjuster Bolt Anvil Bolts Torque To Specs Anvil Knife Drum...

Страница 69: ...been checked climb back out of the infeed hopper remove the drum lock pin and very carefully rotate the chipper drum so the other knives can be checked 4 Once all knives have been checked adjust the...

Страница 70: ...off engine remove the ignition key make sure the ignition key is in your possession install the disc drum lock pin and disconnect the battery 1 This clearance should be checked every 50 hours of oper...

Страница 71: ...he counter knife bolts 6 Clean the Loctite off the counter knife bolts and from the mounting holes 7 Install the new counter knife to the mount bar 8 Apply Loctite 243 blue to the counter knife bolts...

Страница 72: ...rly 1 Remove beltshield 2 To adjust the belt tension loosen the four engine mounting bolts and the jam nuts on the engine adjuster on the radiator end of the engine 3 Adjust the belt tension with the...

Страница 73: ...or misaligned belts and sheaves in the power train causes belt slippage thus power loss Keep the power train working for you not against you by checking for needed adjustment or replacement Main Drive...

Страница 74: ...es not rock or slop on the shaft 5 Install the self locking nut with Loctite 263 on the threads 6 Tighten to the correct torque 340 ft lbs 461 Nm for DT motor 250 300 ft lbs 339 407 Nm for RE TG motor...

Страница 75: ...e 1 Clean the feedwheel shaft of all debris use a degreaser 2 Install both feedwheel bearings on the feedwheel shaft with the Grip Tight bearing on the hydraulic motor side and the set screw bearing o...

Страница 76: ...drum by hand Always use a pry bar or wood bar This will prevent the person turning the disc drum from being injured should the disc drum break loose 8 Reinstall the discharge chute mount securely and...

Страница 77: ...ximately 6 152 mm of travel before you start spring tension Use this position when chipping the maximum diameter material allowed by the chipper With the pin in position 2 the Easy Climb System will h...

Страница 78: ...nfeed tray Using a belt tension gauge the bump bar should activate with approximately 25 30 lbs 11 14 kg If these measurements are not within specifications the bump bar needs to be checked for worn l...

Страница 79: ...ITH COVERS REMOVED Make sure the bump bar operates smoothly and without binding Make sure the bump bar is free from all debris and nothing is jammed around or in behind the bump bar Lubricate the pivo...

Страница 80: ...and top wheel up 7 Install the yoke lock pin completely and securely to help keep the top feedwheel in the raised position 8 Crank the jack to lower the yoke and top wheel so the weight is on the yoke...

Страница 81: ...ch or too little for the load Vehicle Hitch Height if trailer is not level with ground axle camber is misaligned Maintenance wheel bearing lubrication and adjustment Follow axle MFG instructions Brake...

Страница 82: ...for cutter disc drum to come to a COMPLETE STOP takes at least several minutes 4 Install disc drum lock pin 5 Loader arm if equipped securely on ground and hydraulic pressure released 6 Unplug engine...

Страница 83: ...ave operated a new machine for approximately an hour to shut down the machine and recheck all hydraulic fittings Relieve all pressure and retighten as needed DONOTGONEARHYDRAULICLEAKS Highpressureoile...

Страница 84: ...cSt Maximum No Load Viscosity at start up 2000 cSt Hydraulic fluids vary in their resistance to oxidation at elevated temperatures their ability to protect against metal to metal contact under increa...

Страница 85: ...nces DO NOT UNDERANY CIRCUMSTANCES OVER SET THESE RELIEF PRESSURES BECAUSE IT WILL CAUSE DAMAGE TO COMPONENT PARTS AS WELL AS HYDRAULIC PARTS These typical hydraulic flows and relief pressure settings...

Страница 86: ...only when checking pressure Follow above instructions or this will cause unwarranted damage to the hydraulic components Never close the ball valves on the hydraulic tank suction ports if equipped whil...

Страница 87: ...er you have operated a new machine for approximately an hour to shut down the machine and recheck all hydraulic fittings Relieve all pressure and retighten as needed DONOTGONEARHYDRAULICLEAKS Highpres...

Страница 88: ...e gauge and place the rubber cap back on the test nipple 9 Check for hydraulic leaks 10 Relief valve pressure should be checked and or readjusted every month for best performance MAINTAIN FEEDWHEEL HY...

Страница 89: ...5 Control Valve 1 VALVE SEAT The springs pushes the relief valve ball against it until pressure builds 2 POPPIT VALVE This ball opens and closes to relieve excess pressure on hydraulic system 3 RELIEF...

Страница 90: ...elief pressure setting if needed if not needed shut off engine and remove plug and pressure gauge Reassemble control valve to optional motor or cylinder 9 Check for hydraulic leaks 10 Relief valve pre...

Страница 91: ...stuck open 2 Worn hydraulic motor 3 Pump is worn 4 Feedwheel relief pressure not correct 5 Pinched or damaged hydraulic hose 6 Feedwheel valve control valve worn leaking internally 7 Autofeed dump va...

Страница 92: ...s 72 74 Adjusting relief valve setting 1 Refer to the hydraulic pressure adjustment procedure section of the manual to find the correct procedure for adjusting relief valve pressure settings pages 72...

Страница 93: ...nes will be equipped with a flow divider between the hydraulic motor and the control valve If the hydraulic motor has a case drain unhook the case drain hose that goes to the relief valve at the valve...

Страница 94: ...ESTRICTED FLOW TO PASS THROUGH IT 8 Start the engine to engage the pump the clutch may have to be engaged if the pump is belt driven 9 Have a second person lift the hydraulic hose far enough out of th...

Страница 95: ...the meter and pressure gauge reading to make sure a high pressure does not exist 8 Increase the engine speed slowly to full rpm and at the same time observe the pressure and flow rate The pressure sh...

Страница 96: ...e detent will hold the hand lever in the three positions GENERAL PROCEDURE Hand Lever Seal Retainer Back Up Ring O Ring Detent Assembly Relief Valve Kit Spring Cover Seal Retainer Back Up Ring O ring...

Страница 97: ...CTION MAY VARY DEPENDING ON OPTIONS OR COMPONENT MANUFACTURER WITH NO OPTIONS HYDRAULICS F1 P1 V2 V1 V3 V4 V5 M1 M2 A B P T A B A B P T A B SET AT 2500 PSI HYDRAULIC TANK P G P RELIEF MANIFOLD FEED VA...

Страница 98: ...Right Turn Yellow Y Left Turn Brown BR Running Lights Black BL Power to Breakaway Switch WIRING FOR STANDARD 6 PRONG PLUG AND 6 WIRE MAIN CABLE JUNCTION BOX WIRES SPLICED TOGETHER WHITE WIRES GROUNDED...

Страница 99: ...should have the serial number S N and model of the machine to ensure that you receive the correct replacement part See page 6 for typical serial number work order number locations NOTICE Bandit Indus...

Страница 100: ...CE 50 15 16 13 29 30 31 34 36 38 39 35 37 41 40 30 32 42 43 44 42 43 44 32 31 34 36 38 46 35 37 41 47 48 48 49 51 52 53 54 55 56 57 19 20 33 33 45 45 48 48 27 22 24 25 22 58 27 27 26 17 18 21 21 14 9...

Страница 101: ...980 300156 Hydraulic Control Arm 20 1 2 20 980 100141 Feedwheel Control Valve Linkage 21 a 980 0509 25 Last Chance Cable Kit Pulleys Cables Clamps b 900 4904 29 Last Chance Orange Cable With Clamp c 9...

Страница 102: ...CE 50 15 16 13 29 30 31 34 36 38 39 35 37 41 40 30 32 42 43 44 42 43 44 32 31 34 36 38 46 35 37 41 47 48 48 49 51 52 53 54 55 56 57 19 20 33 33 45 45 48 48 27 22 24 25 22 58 27 27 26 17 18 21 21 14 9...

Страница 103: ...Without Yoke Lift with Decal Plate b 980 200098 Optional Yoke Lift Assembly c 980 0132 68 Decal Plate Only 50 980 200223 Yoke Lock Pin 51 a 900 3925 04 Optional Yoke Lift Cylinder Welded b 904 0007 1...

Страница 104: ...Bandit 88 Copyright 1 18 MODEL 12XPC CHIPPERCOMPONENTS Parts may not be exactly as shown NOTICE 1 12 13 13 12 2 2 6 4 9 10 11 11 15 17 16 19 18 25 26 26 23 24 30 31 36 32 33 35 37 28...

Страница 105: ...nife b 900 4909 86 Counter Knife Bolts 1 4 20NC x 5 8 SHCS 8 per Not Shown 15 a 905 3001 76 Shear Bolt Plate b 905 1000 24 Shear Assembly Includes 12 16 905 3003 60 Shear Slot Cover Right Side 17 905...

Страница 106: ...ION PART NUMBER DESCRIPTION CHIPPERKNIFE HARDWARE Part Numbers For Knives Hardware 1 912 3001 47 5 8 x 5 1 2 x 9 Chipper Knife 2 900 4901 32 5 8 Mill Carb Washer 3 900 4900 20 5 8 11NC x 2 Knife Bolt...

Страница 107: ...Plate 3 900 4909 18 1 2 Mill Carb Washer 4 900 4906 86 1 2 Lock Washer 5 900 4900 74 1 2 13NC x 2 Hex Head Bolt 6 900 4909 28 1 2 13NC x 2 3 4 Hex Head Bolt 7 900 4907 91 Anvil Eye Bolt 1 2 13NC x 4...

Страница 108: ...ot be exactly as shown NOTICE LOCATION PART NUMBER DESCRIPTION KNIFE SAVER KIT COMPONENTS 1 900 9901 68 Knife Saver Kit 2 900 9901 65 File For Knife Saver Kit Only 3 900 9901 63 Replacement Blades For...

Страница 109: ...10 23 Adjusting Spring Lock Plate Assembly For Standard Flipper b 980 0510 24 Adjusting Spring Lock Plate Assembly For Enclosed Flipper 6 a 911 300129 Clean Out Door Start 5 12 b 980 300616 Clean Out...

Страница 110: ...Bandit 94 Copyright 1 18 MODEL 12XPC DISCHARGE COMPONENTS Parts may not be exactly as shown NOTICE HEIGHT ADJUSTABLE HAND CRANK HAND SWIVEL DISCHARGE 1 2 5 7 4 6 3 9 10 13 15 17 13 16 18 20 19...

Страница 111: ...09 26 12 Discharge Flipper Assembly Includes 5 7 b 980 0510 25 12 Enclosed Discharge Flipper Assembly Includes 5 7 7 a 900 4901 83 Discharge Flipper Adjusting Spring b 900 7900 93 Black Rubber Cap Not...

Страница 112: ...K KIT 1 900 3920 73 5000 PSI Gauge 2 900 3902 24 Quick Coupler 3 900 3902 23 Test Nipple 4 900 3911 47 Rubber Cap For Test Nipple 5 900 3924 86 Fitting 6 900 3926 11 Ball Valve 7 900 3922 14 Fitting 8...

Страница 113: ...nents NOTICE Examples of straight fittings PIPE FITTING JIC SAE O RING P T A B P T 5 4 2 3 1 7 B A A B INLET 6 B A 8 9 10 1 See Pages 108 109 Hydraulic Tank 2 900 3901 41 Hydraulic Tank Strainer 3 a 9...

Страница 114: ...ctly as shown NOTICE HYDRAULIC COMPONENTS MAIN RELIEF BLOCK LOCATION PART NUMBER DESCRIPTION Hydraulic Hose To Tank Hydraulic Hose From Pump T P 2 1 1 N A Main Relief Block Only 2 N A Main Relief Only...

Страница 115: ...BER DESCRIPTION 5 3 1 3 2 4 2 1 1 900 3920 20 Retainer Nut and Sealing Ring Danfoss 2 900 2909 55 Herschman Connector Only 3 900 3920 19 Solenoid Only Danfoss 4 900 3919 47 Dual Solenoid Assembly Incl...

Страница 116: ...Bandit 100 Copyright 1 18 MODEL 12XPC HYDRAULIC COMPONENTS Parts may not be exactly as shown NOTICE HOSE CLAMP HOSE GUARD FLOW DIVIDER 1 2 3 4 1 2 1...

Страница 117: ...Clamp Assembly Includes s 1 4 d 900 3914 02 1 2 Single Clamp Assembly For Steel Lines Includes s 1 4 e 900 3915 61 1 2 Double Clamp Assembly Includes s 1 4 f 900 3913 32 1 2 Double Clamp Assembly For...

Страница 118: ...18 MODEL 12XPC 1 2 3 4 6 7 8 9 10 11 12 13 6 6 6 7 9 TYPICAL FEEDWHEEL CONTROL VALVES TYPICAL SPRING LOADED CONTROL VALVE 11 9 8 4 12 6 6 7 2 1 12 3 12 6 6 7 10 HYDRAULIC COMPONENTS Parts may not be e...

Страница 119: ...ing Ball Screw NOTE SOLD ONLY AS A KIT 9 904 0003 34 Valve Spool Stop For Spring Loaded Valve 10 904 0003 35 Valve Spool Spring 11 904 0003 36 Valve Spacer For Yoke Lift Valve 12 900 A 2941 Spring Cen...

Страница 120: ...opyright 1 18 MODEL 12XPC FRAME ACCESSORY COMPONENTS Parts may not be exactly as shown NOTICE OPTIONAL SLIDING TONGUE 30 1 2 3 4 5 6 7 8 9 12 11 8 14 23 24 25 25 16 17 13 15 18 21 22 20 19 10 10 28 27...

Страница 121: ...D Amber Marker Light 3 4 Round b 900 2915 97 LED Amber Marker Light Oval 9 a 900 5904 43 Right Hand Aluminum Fender b 980 0122 61 Right Hand Heavy Duty Aluminum Fender c 980 0506 81 Right Hand Heavy D...

Страница 122: ...opyright 1 18 MODEL 12XPC FRAME ACCESSORY COMPONENTS Parts may not be exactly as shown NOTICE OPTIONAL SLIDING TONGUE 30 1 2 3 4 5 6 7 8 9 12 11 8 14 23 24 25 25 16 17 13 15 18 21 22 20 19 10 10 28 27...

Страница 123: ...25 a 922 0003 38 Engine Mount Pad For 1 2 Engine Hold Down b 980 0101 33 Engine Mount Pad For 5 8 Engine Hold Down 26 900 5910 82 9 16 18NF Cone Nut 27 900 5907 21 225 75R 15 Tire and White 6 Bolt Rim...

Страница 124: ...Bandit 108 Copyright 1 18 MODEL 12XPC Parts may not be exactly as shown NOTICE FUEL HYDRAULIC TANK COMPONENTS OPTIONAL HEAVY DUTY LOCKABLE FILLER CAP 9 3 6 1 2 4 5 2 10 11 12...

Страница 125: ...own 5 900 3975 03 Sight Gauge 6 a 980 1003 13 24 1 2 Gallon Fuel Tank Includes 2 4 7 9 b 980 0509 58 24 1 2 Gallon Fuel Tank 7 a 900 3926 84 SuctionDropPipeAss yWithoutHoseBarb 1 2 NPTFMalex3 8 NPTFFe...

Страница 126: ...Bandit 110 Copyright 1 18 MODEL 12XPC Parts may not be exactly as shown NOTICE OPTIONAL HYDRAULIC BUMP BAR OPTIONAL COMPONENTS 3 3 4 5 2 7 3 3 6 1...

Страница 127: ...905 2000 58 Reset Pivot Handle Assembly 5 905 3002 08 Bump Bar Trip Bracket 6 905 2000 59 Valve Push Bar Assembly 7 905 2000 50 Hydraulic Bump Bar Assembly 8 900 3956 74 Bump Bar Valve Not Shown 9 a...

Страница 128: ...Bandit 112 Copyright 1 18 MODEL 12XPC SERVICE RECORD SERVICE RECORD DATE DESCRIPTION AMOUNT...

Страница 129: ...BANDIT CONTROLS 1 245774458290 21Dec2016 HAND FED BANDIT CONTROLS FUEL SAVER RADIO WINCH w FEED ASSIST DUMP VALVE BUMP BAR...

Страница 130: ...switch to prevent grinding the starter while the engine is running If the engine does not start immediately it may be necessary to cycle the key back to the OFF position wait 15 20sec allow engine EC...

Страница 131: ...the Display C1 will default to Radio mode If C1 loses comm with the Display AND the radio receiver it will default to Tether Mode If C1 loses comm with display and receiver and tether it will remain...

Страница 132: ...ys defaults to AutoFeed ON when the key is first turned on A popup alert indicating the controls are in Bypass will blink on every screen because certain control features are disabled while in Bypass...

Страница 133: ...of 15 until keyswitch is cycled and that memory is cleared This is to provide a limited history of errors in case an operator is unable to watch this screen continuously and likely miss a status value...

Страница 134: ...gnosed for open broken connection while the output is de engergized The Outputs in Controller1 C1 are organized into 2 groups each group has a supply fuse The status of each fuse is shown at the top o...

Страница 135: ...load conditions simply press Throttle Up and then press Feed Fwd to resume feeding If the Winch Stow Switch indicates that the winch is out Feed Fwd will stop automatically and the Radio Winch functio...

Страница 136: ...idles down due to light load conditions simply press Throttle Up and then press Feed Fwd to resume feeding If the Winch Stow Switch indicates that the winch is out Feed Fwd will stop automatically and...

Страница 137: ...s The first number behind the Fan Rev Interval time setting is the engine fan state 0 neutral 1 pulling forward 14 reversing purge The second number behind the time setting is an error count of how ma...

Страница 138: ...PM to recover above AutoFeed Hi 2000rpm and then Feed Fwd will resume Note if AutoFeed Hi setting value is mistakenly set higher than the engine can run the Feed system will not Feed Fwd because it is...

Страница 139: ...normal operation the load on the engine might range from 50 90 while chipping When no material is being fed into the chipper it will just run at high rpm but maybe only 35 load With actual load being...

Страница 140: ...must see a 12V signal from the Winch Stow Switch a 0V signal from Feed Assist Push Button Switch When the operator is finished with winch operations the winch rope must be stowed properly to tighten...

Страница 141: ...signal from Feed Assist Joystick Feed Fwd When the operator is finished with winch operations the winch rope must be stowed properly to tighten down on the Stow Bar The Stow Switch will now indicate t...

Страница 142: ...p menu Popup menu disappears after 5sec Popup Menu Options 1 Press this button for Display Menu 2 Press for DPF Options If equipped with relevant T4 engine 3 Press to view System Faults 4 Press to cha...

Страница 143: ...58290 21Dec2016 Display Menu 1 Select down to the parameter you wish to adjust 3 4 Increase or decrease the value of the selected parameter or select through various options 5 Go back Engine ECU addre...

Страница 144: ...onment Exhaust gas temperature is high Auto Regen is in process of burning out accumulated soot Soot level in the DPF indicates need for Regen if in Auto the engine typically conducts the regen on its...

Страница 145: ...Go back If the engine or other system controller sends a diagnostic message as shown at right it will appear as a popup error with applicable details The popup message can be hidden press button 5 wh...

Страница 146: ...ANDIT CONTROLS 18 245774458290 21Dec2016 Faults and Diagnostic Messages The Amber LED corresponds to a Diagnostic Warning Condition The Red LED corresponds to a Diagnostic Stop Condition ie stop engin...

Страница 147: ...21Dec2016 Service Reminders 1 Select down to the parameter you wish to adjust 3 4 Increase or decrease the value of the selected parameter or select through various options 5 Go back 1 2 3 4 5 Press...

Страница 148: ...2016 Other Engine Parameters The engine may send information on other parameters it is monitoring These can be read on 1 of 4 engine pages Cycle through the engine pages to return to the Main Page Pre...

Страница 149: ...ting a laptop to the engine with certain engine service tools ex CAT ET etc it may be necessary to disconnect the main Controller by unplugging the 3amp VBBs fuse in station 3 The engine can still Key...

Страница 150: ...6 Bump Bar Option If the Chipper is equipped with a Bump Bar and Bump Bar Bypass valve a Bypass Button is connected to the valve which together allow Feed Fwd for 5 seconds even if the Bump Bar has di...

Страница 151: ...els these faults will trigger the engine to idle down and request action from the operator engine may also derate or shutdown in severe cases SPN FMI 3251 0 cu DPF is full of soot Contact engine servi...

Страница 152: ...t02 EStop BadCount04 TetherEStop counts only while in TetherMode The buttons on the infeed are tied into Throttle Up when FuelSave is turned on Winch In Out Sw R to Gnd Open 60 000 In 0 0 Out 1000 Ato...

Страница 153: ...BANDIT CONTROLS 25 245774458290 21Dec2016 Document notes 21Dec2016 First Draft...

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