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© 2018 Baker Hughes, a GE company, LLC. All rights reserved.

Masoneilan SVI II ESD Quick Start Guide

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83

Doc Number ES-727

Revision

W

PDR ECO-

0029774

11/15/2017

Written By

P.Levesque

13DEC2006

Checked

T.Kabir

10JAN2007

Filename

ES-727.DOC

Page 5 of 13

Approved

T. Kabir

10JAN2007

Copyright 2017 as an unpublished trade secret. This document and all information herein is the property of

Dresser LLC.

It is confidential

and must not be made public or copied and is subject to return upon demand.

5.2

Cable Glands

Certified cable glands are required based on the hazardous area the device is installed in. That is, the
particular cable gland used must have the same certification as the tick-box checked off on the label (See
Section 6, Figure 1).

5.3

Bolting

“X” Marking on label

- M8 X 1.25-6g cover screws must be supplied by Masoneilan.

No substitution allowed. Minimum yield stress to be 296 N/mm^2 (43,000 psi)

5.4

Carbon Disulphide Exclusion

Carbon Disulphide is excluded.
(IEC 60079-1, Clause 15.4.3.2.2., carbon disulphide is excluded for enclosures with a volume greater
than 100cm

3

)

5.5

Electrostatic Discharge

"X" Marking on label

- Potential Electrostatic Charge Hazard

–

For safe operation use only wet cloth

when cleaning or wiping device, and only when local conditions around the device are free of potentially
explosive atmospheres. Do not use dry cloth. Do not use solvent.

5.6

Dust

"X" Marking on label

- Instruments installed in dusty hazardous areas, Zones 20, 21 and 22; must be

cleaned regularly to prevent the buildup of dust layers on any surface. To avoid the risk from
electrostatic discharge, you must follow the guidance as detailed in EN TR50404. For safe operation,
use only wet cloth when cleaning or wiping the device. Cleaning must only be done when local
conditions around the device are free of potentially explosive atmospheres. Do not use dry cloth or any
solvents.

6

INTRINSICALLY SAFE REQUIREMENTS

6.1

DIV 2 (No I.S. Barrier)

WARNING: EXPLOSION HAZARD

–

Do not disconnect equipment unless power has been switched

off or the area is known to be non-hazardous.

6.2

Category II (Zone 0)

For operation in hazardous area Category II 1, over-voltage protection of the electrical connections needs
to be installed according to EN 60079-14

For operation in hazardous area Category II 1 the ambient temperature needs to be lowered according to
the requirements of EN 1127-1 (reduction factor of 80%). The maximum allowed ambient temperature
for Category 1 inclusive the requirement of EN1127-1 is:

T6: Ta = -40°C to +43°C

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Содержание Masoneilan SVI II ESD

Страница 1: ...Masoneilan SVI II ESD SIL3 Emergency Shutdown Device PST Controller Quick Start Guide Rev M BHGE Data Classification Public...

Страница 2: ...CREATED BY THE TYPE OF EQUIPMENT PROVIDED THESE INSTRUCTIONS ASSUME THAT OPERATORS ALREADY HAVE A GENERAL UNDERSTANDING OF THE REQUIREMENTS FOR SAFE OPERATION OF MECHANICAL AND ELECTRICAL EQUIPMENT I...

Страница 3: ...Updated ES 727 to Rev R G 10 2015 Updated ES 727 to Rev T H 12 2015 Updated ES 727 to Rev U Updated safety section with natural gas warnings J 09 2016 Updated references to firmware to add 3 1 8 Chan...

Страница 4: ...This page intentionally left blank...

Страница 5: ...SVI II ESD 14 SVI II ESD Device Description 14 Safety Function 14 Environmental Limits 15 Design Verification 15 SIL Capability 15 Connecting the SVI II ESD to the SIS Logic Solver 16 Installation 17...

Страница 6: ...D 40 Powering Up the SVI II ESD 44 Making Connections to the Terminal Board 51 SVI II ESD Maintenance 52 Repair and Replacement 52 Factory Notification 52 Display Cover Removal and Installation 53 Set...

Страница 7: ...n SVI II ESD Quick Start Guide 7 Optional Switch Load Limits 93 General Configuration Notes 93 Checking Switch Operation 96 ValVue Commands 96 Determining an SVI Positioner Compliance Voltage in a Con...

Страница 8: ...This page intentionally left blank...

Страница 9: ...protects against risk of damage to persons by electrical shock and other hazards and against resulting fire and explosion The protection must be effective under all conditions of the nominal operatio...

Страница 10: ...re Fault Tolerance MOC Management of Change These are specific procedures often done when performing any work activities in compliance with government regulatory authorities PFDavg Average Probability...

Страница 11: ...For example Click Done SVI II ESD instructions contain WARNINGS CAUTIONS labels and Notes where necessary to alert you to safety related or other important information Read the instructions carefully...

Страница 12: ...practices to prevent the dropping of tools or equipment during installation Under normal operation compressed supply gas is vented from the SVI II ESD to the surrounding area and may require additiona...

Страница 13: ...Support For detailed product instructions and technical support refer to the SVI II ESD SIL3 Instruction Manual GEA18946 Related Literature Documents related to the SVI II ESD include TUV Certificate...

Страница 14: ...toring data from its embedded sensors the SVI II ESD is capable of validating the health of its integral components Also with the ability of partially stroking the ESD valve while in normal operations...

Страница 15: ...FMEDA report is available from the factory This report details all failure rates and failure modes as well as the expected lifetime The achieved Safety Integrity Level SIL of an entire Safety Instrume...

Страница 16: ...ement assembly consists of many components SVI II ESD quick exhaust valve actuator isolation valve etc the SIL must be verified for the entire assembly using failure rates from all components This ana...

Страница 17: ...per month or ten times within the expected hazard demand interval whichever comes first Detailed failure rate data is specified in the FMEDA report available from the factory You must verify that the...

Страница 18: ...on page 52 Diagnostics The SVI II ESD provides several types of diagnostic information Continuous device diagnostics Self diagnostics of the pneumatics and the safety function that run every hour and...

Страница 19: ...ilures in the SVI II ESD Proof Test Coverage The person s performing the proof test of an SVI II ESD must be trained in SIS operations includ ing bypass procedures maintenance and company Management o...

Страница 20: ...This page intentionally left blank...

Страница 21: ...he solenoid that is typically utilized to actuate a spring return while providing exten sive online valve diagnostics Figure 1 SVI II ESD Positioner Using the Quick Start Guide The SVI II ESD Quick St...

Страница 22: ...nd page 30 for reciprocating valve instructions 2 Install the SVI II ESD magnetic assem bly rotary valves only See page 25 for instructions 3 Assemble the SVI II ESD on the bracket that is mounted to...

Страница 23: ...document If excessive vibration can be expected special precautions must be taken to ensure the integrity of electrical and pneumatic connectors or reduce the vibration using appropriate damping mount...

Страница 24: ...rved 24 BHGE SVI II ESD Components Figure 2 provides a drawing of the SVI II ESD components Figure 2 SVI II ESD Components SVI II ESD Cover SVI II ESD Assembled Electronics Module Pneumatic Train and...

Страница 25: ...he actuator for any position of the valve and actuator 2 Bolt the extension shaft to the valve position take off shaft using a 1 4 28 UNF socket flathead screw Secure the machine screw holding the ext...

Страница 26: ...s is vertical when the valve is in the closed position 7 Align the end of the magnet holder flush with the end of the mounting bracket Secure the magnet holder with two M6 set screws 8 Slide the V Sea...

Страница 27: ...ensor Alignment Rotary Mounting System Stroke Direction Magnet Orientation Valve Position Sensor Counts Rotary 60 Rotation Clockwise or counter clockwise rotation 0 Closed 0 0 1000 60 Rotation Clockwi...

Страница 28: ...ps 1 9 on page 25 in re verse Mounting the SVI II ESD with NAMUR Kits There are two versions of this kit 20 and 30 mm 50 mm 20 and 30 mm Mounting Tools required 3 mm hex key 4 mm hex key Refer to Figu...

Страница 29: ...edure To mount using this kit 1 Attach the mounting bracket to the valve actuator using four 4 M5 x 0 8 x 10 flat head cap screws 2 Place the indicator disk with metal insert over the valve actuator s...

Страница 30: ...h 2 required 3 8 Combination Wrench 1 2 Combination Wrench Phillips Head Screw Driver 5 mm Hex Key Wrench 1 Ensure that the lever is pinned to the magnet assembly and held securely by an M5 flat head...

Страница 31: ...specific valve stroke Refer to Figure 9 on page 32 and the Reciprocating Valve Linkage Selection Table 3 on page 32 6 Thread the right hand lock nut and turnbuckle onto the right hand rod end approxi...

Страница 32: ...secure with four M6 socket head cap screws Figure 9 Lever for Masoneilan Model 87 88 Multispring Actuator Table 3 Reciprocating Valve Mounting Hole and Turnbuckle Length Masoneilan Actuator Size Stro...

Страница 33: ...sure that the magnet is correct ly oriented for the actuator valve configuration Using ValVue ESD to Check Magnet Position Use this procedure to check the magnet using ValVue ESD provided with SVI II...

Страница 34: ...age Record the following information for the configuration check out Valve Air to Open ATO or Air to Close ATC Actuator pressure rating Actuator bench range Inherent trim characteristic of the control...

Страница 35: ...air is sufficiently free of oil water and particulate contaminants Ensure that an adequate pressure relief provision is installed when the application of system supply pressure could cause peripheral...

Страница 36: ...as piping does not capture all gas emitted A small amount of natural gas still bleeds con stantly in the area around the SVI II ESD Consider the bleeding and releasing of natural gas when evaluating t...

Страница 37: ...natural gas into the conduit cable system and or into any area where the conduit cabling system is present or connected to WARNING Natural gas will constantly bleed and possibly vent from the SVI II E...

Страница 38: ...back Maximum allowable air supply pressure to the SVI II ESD varies according to actuator valve size and valve type Refer to the serial plate of the valve to know the specified supply pressure it mus...

Страница 39: ...10 psi greater than the spring range of the actuator but may not exceed the rated actuator pressure Refer to the valve or actuator instruction manual 5 Inspect the tubing connections between the filte...

Страница 40: ...the wires to the recommended length See product specifications 8 Ensure all wire stands are fully inserted into the terminal block and no shorts between adjacent wires on the terminal block are possib...

Страница 41: ...al with super imposed HART communications Figure 12 Figure 12 Analog Safety Demand ASD Configuration Discrete Safety Demand DSD The Discrete Safety Demand configuration is 24 VDC power and trip signal...

Страница 42: ...ing to local regulations It is important to maintain correct polarity at all times otherwise the positioner may not operate properly Physi cally connect the SVI II ESD to the HART loop using a cable s...

Страница 43: ...le loses power and the AO circuit remains powered the AO signal will be 3 2 mA Compliance Voltage in Single Drop Current Mode The SVI II ESD requires 9 6 Volts at 20 mA and 11 0 Volts at 4 mA Typical...

Страница 44: ...e configuration of the SVI II ESD powering up the unit consists of connecting to the 4 20 mA current source or the 24 VDC power source WARNING This process can cause the valve to move Before proceedin...

Страница 45: ...nals of the current source to the 4 20mA IN connector on the terminal board The current source must connect to the terminal board connector and the same for See Figure 15 on page 49 3 Reinstall the co...

Страница 46: ...op left corner to indicate that further instrument status is available 5 Proceed to Configuration on page 62 and Calibration on page 66 Powering Up the A DSD Configuration The A DSD or Analog Discrete...

Страница 47: ...calibrated and configured and set to NORMAL the positioner cycles through the NORMAL cycle menu and the following values appear PRES Pressure unit of measurement and value SIGNAL POS Position An excla...

Страница 48: ...o Table 5 for available functionality 1 Latching is software configurable 2 1 5 VDC variable is sent using HART command 3 as the variable TV Table 5 SVI II ESD Models and Functionality I O ON SVI II E...

Страница 49: ...via Terminal Board Figure 16 Connections to DSD Electronics Module via Terminal Board Display Process Variable Position Retransmit Configuration Lock Jumper 4 20 mA Input Signal Output Switch SW 1 Out...

Страница 50: ...erved 50 BHGE Figure 17 Connections to A DSD Electronics Module via Terminal Board Display Process Variable Position Retransmit Configuration Lock Jumper 4 20 mA Input Signal Output Switch SW 1 Output...

Страница 51: ...ever back at the top connector until you see the opening for wire insertion The connectors are spring activated and may require a lot of pressure to move the lever 4 Insert the wire into the opening a...

Страница 52: ...must be performed only by authorized personnel trained to repair Safety Devices 3 If alarms or alerts are detected during operation maintenance or periodic inspection and test immediately take correc...

Страница 53: ...3 mm hex key for the lanyard Removing the SVI II ESD Display Cover To remove the SVI II ESD Display cover 1 Using a 5 mm Hex key unscrew the four screws around the perimeter of the SVI II ESD cover 2...

Страница 54: ...to the LCD connector on the terminal board 4 Ensure that the gasket is in its groove in the housing 5 Place the cover over the screw mounts 6 Tighten the four screws with the 5 mm hex key 7 After inst...

Страница 55: ...e position and actuator pressure The display sequences from one variable to the next is every 1 5 seconds Using the pushbuttons you can change operating modes at any time and step through a menu struc...

Страница 56: ...provides access to SETUP SETUP Provides access to lower level setup menus configuration CON FIG calibration CALIB and PST configuration CONFIG Sets the following parameters ATO ATC Pressure units disp...

Страница 57: ...le Button Marked permits you to move back through the menu structure to the previous item in the menu or decrement the value currently shown in the digital display When used to decrease a displayed va...

Страница 58: ...led ESD positioner from the list of Connected Devices as shown in Figure 20 and click Connect 2 Select the Configure tab to view and change the current Button Lock configuration Figure 20 Checking Pus...

Страница 59: ...ESD is powered up for the first time it is in the CONFIG configuration mode since the device needs to be configured Device Trip The SVI II ESD goes to the failsafe state whenever the safety function...

Страница 60: ...VDC signal when the input signal voltage falls below 3 V the SVI II ESD de energizes the ESD valve In the same con figuration when the input signal voltage rises above 18 V the SVI II ESD energizes t...

Страница 61: ...ructures Normal Cycling Menu Normal Manual View Data View ERR CLR ERR Manual Mode Cycling Menu View Data Menu View Errors Menu Instant Action Normal Manual View Data View ERR CLR ERR MANUAL Setup MAN...

Страница 62: ...page 55 or the SVI II ESD Instruction Manual SIL3 GEA18946 for instructions The following section describes configuration and calibration with the optional local display and pushbuttons WARNING These...

Страница 63: ...ggressiveness and other tuning values are determined they are stored in NVRAM The SVI II ESD provides a user define Aggressiveness Level for auto tuning the allowable range varies from 9 to 9 where 0...

Страница 64: ...o access MANUAL mode 3 With MANUAL mode displayed press to select the MANUAL mode the display alternates between POS M and SIG indicating MANUAL mode 4 Press and SETUP appears 5 Press again CONFIG app...

Страница 65: ...peed while the is pressed 7 Stroke the valve to several values 8 Verify the action is as desired Viewing Status Messages To view SVI II ESD status messages 1 Press and to select VIEW ERR 2 Observe any...

Страница 66: ...UAL mode 3 With MANUAL mode displayed press to select the MANUAL mode the display alternates between POS M and SIG indicating MANUAL mode 4 Press and SETUP appears 5 Press again CONFIG appears 6 Press...

Страница 67: ...erify that the movement is as desired 6 Press to return to SETUP 7 Press to return to NORMAL mode Check out with a HART Handheld Communicator Connect the HART Handheld Communicator HHC to the SVI II E...

Страница 68: ...ss YES 6 Change to MANual mode 7 Scroll to line 6 EXAMINE press 8 Scroll down to line 5 read status 9 Read message 10 Press OK 11 Repeat OK to read all messages until the display returns to read statu...

Страница 69: ...A local control panel pushbutton or initiated locally by an operator When configured to run automatically or when initiated through a safety rated logic solver ad ditional diagnostic credit can be tak...

Страница 70: ...out removing the safety valve from the SIS The SVI II ESD allows you to automatically or on demand perform a Partial Stroke Test PST which returns relevant variables about valve operation and can allo...

Страница 71: ...PST from the top level screen of ValVue ESD or on the PST screen HART handheld device issuing a HART command Any HART host with DD service Download the DD from https www geoilandgas com file download...

Страница 72: ...This page intentionally left blank...

Страница 73: ...s than 0 2 after 2 days at 104 F 40 C 95 Rel ative Humidity Insulation Resistance Greater than 10 G Ohms at 50 RH MTBF 49 years based on MIL handbook calculation for elec tronic parts and field data o...

Страница 74: ...ition to P I D the posi tion algorithm uses damping symmetry for exhaust and fill time constants dead zone and magnitude characterization parame ters Auto Tune is optimized for 5 step changes with neg...

Страница 75: ...m 4 20 mA control signal Compliance Voltage Rating ASD 9 6 V at 20 mA 11 0 V at 4 0 mA DSD 24 V at 12 mA A DSD 9 6 V at 20 mA 11 0 V at 4 0 mA Minimum Cut off Current 3 2 mA Wire Size 14 28 AWG Strip...

Страница 76: ...Ring 416 stainless steel Levers 300 Series stainless steel Table 15 System Connectivity HART Information HART rev 5 ManufacturerID 0065 DeviceID 00CB DD Registered with HART Communication Foundation Y...

Страница 77: ...14 kPa supply 27 scf min 765 sL min filling 32 84 scf min 930 sL min venting at 90 psi 6 21 bar 621 kPa supply 34 6 scf min 980 sL min filling 42 37 scf min 1200 sL min venting at 120 psi 8 28 bar 828...

Страница 78: ...zardous Location Installation The following pages provide the agency approved installation procedure for hazardous locations ES 727 NOTE The installation procedure is accurate at time of print For fur...

Страница 79: ...727 DOC Page 1 of 13 Approved T Kabir 10JAN2007 Copyright 2017 as an unpublished trade secret This document and all information herein is the property of Dresser LLC It is confidential and must not b...

Страница 80: ...S 1 INTRODUCTION 3 2 DEFINITIONS AND ABBREVIATIONS 3 3 GENERAL REQUIREMENTS 3 4 MODEL NUMBER DESCRIPTION OF SVI II ESD 4 5 FLAMEPROOF AND DUST IGNITION PROOF REQUIREMENTS 4 6 INTRINSICALLY SAFE REQUIR...

Страница 81: ...ESD for use in a potentially hazardous environment The SVI II ESD is manufactured by Dresser LLC 12970 Normandy Blvd Jacksonville FL 32221 USA 2 DEFINITIONS AND ABBREVIATIONS Abbr Full Name Explanatio...

Страница 82: ...talled without an intrinsically safe barrier in an intrinsically safe system 3 Under normal operation compressed supply gas is vented from the SVI II ESD to the surrounding area and may require additi...

Страница 83: ...Hazard For safe operation use only wet cloth when cleaning or wiping device and only when local conditions around the device are free of potentially explosive atmospheres Do not use dry cloth Do not...

Страница 84: ...on is allowed on the label IECExFMG07 0007X Exia IIC T6 T4 Ga II 1GEx ia IIC T6 T4 Ga II 1D Ex ia IIIC T96 C Da II 2GEx db mb IIC T6 T4 Gb II 2D Ex tb IIIC T96 C Db Exdb mb IIC T6 T4 Gb Extb IIIC T96...

Страница 85: ...ory Mutual Certifying Agency In group a xp installations conduit seal required within 18 inches of enclosure IS CL I II III DIV 1 GP A B C D E F G Intrinsically Safe XP CL I DIV 1 GP A B C D Explosion...

Страница 86: ...Enclosure dust IEC IECEx FMG 07 0007X Certificate Number Ex ia IIC T6 T4 Ga Intrinsically Safe Ex db mb IIC T6 T4 Gb Explosionproof gas Ex tb IIIC T96 C Db Protection by enclosure dust Ta 40 C to 85...

Страница 87: ...3 1 2 4 3 1 2 4 3 1 2 4 3 1 2 4 3 SVI II ESD PV 1 5VDC 4 20mA OUT SW 1 SW 2 4 20mA IN 24 VDC IN DI Switch See 8 3 5 4 20 mA Trip Signal from DCS ASD A DSD ONLY Equi Potential Equi Potential Optional...

Страница 88: ...NSI NFPA 70 Division 2 installations must be installed per the National Electrical Code ANSI NFPA 70 See 0 In group A XP installations conduit seal required within 18 inches of enclosure entrance CSA...

Страница 89: ...CSA for use in a DIV 2 area and in a DIV 1 area when the SVI II ESD2 is installed in accordance with flameproof requirements Table 2 4 20mA OUT Entity NIFW Parameters Vmax Imax Ci Li Pmax Entity Para...

Страница 90: ...A 7 nF 10 uH 8 8 4 Use in Dust Atmospheres Dust tight conduit seal must be used when installed in dust hazard environments 8 5 Safe Guards for I S Barriers A device which has previously been installed...

Страница 91: ...applying a torque of 55 5 in lbs 10 HISTORY The table below describes the revision history of this document A Added M Modified D Deleted Rev Changed figure table chapter A M D Title or brief descript...

Страница 92: ...This page intentionally left blank...

Страница 93: ...ctly across the power source the current will be limited only by the capacity of the power source and the switch can be damaged This section discusses the necessary precautions when configuring a syst...

Страница 94: ...id Incandescent Lamp Configuration Figure 24 Simplified Switch Installation Drawing Correct Configuration Consult with qualified personnel to ensure that electrical requirements for the switch are met...

Страница 95: ...out 0 025 Ohm ft see Wiring Option 1 If IS barrier is a combination of fuse resistor and Zener diode then the connection is shown in Option 2 The barrier must have adequate resistance to limit inrush...

Страница 96: ...g 1 Click the Configure tab click and Figure 26 appears Figure 26 I O Configure 2 Switch from Normally Opened to Normally Closed or vice versa click OK and Apply Changes 3 Click the Check tab 4 Select...

Страница 97: ...ner self regulates voltage as current flows through it Additionally it also doesn t confirm what system voltage is available under load conditions Therefore if compli ance testing needs to be done it...

Страница 98: ...DC This is the available system voltage at the maximum output Table 17 lists some compliance voltage readings at positioner terminals at several currents Table 17 Expected Voltage Range at Positioner...

Страница 99: ...not a HART master such as a HART to Analog converter SPA from Moore Industries Tri Loop by Rose mount Turning on Burst mode in cases where it is not required affects the communication bandwidth To se...

Страница 100: ...A Mumbai Phone 91 22 8354790 Fax 88 91 22 8354791 SAUDI ARABIA Phone 966 3 341 0278 Fax 88 966 3 341 7624 Houston Texas Phone 1 281 671 1640 Fax 88 1 281 671 1735 New Delhi Phone 91 11 2 6164175 Fax 8...

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