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4

Operation

Prerequisites for safe and smooth operation:

Correct transport, proper storage, mounting and installation, as well as careful 
commissioning.

Only operate the device if it is in perfect condition while observing these instructions.

Immediately report any faults and damage and allow for corrective measures.

Observe recognized rules for occupational health and safety.

Observe the national regulations.

Protective measures

The end user or the contractor is responsible for implementing required protective 
measures on site, such as enclosures, barriers, or personal protective equipment for the 
staff.

 Maintenance

AUMA India multi-turn actuators require very little maintenance but they need to be tested 
regularly for its correct functioning. After commissioning, check the actuator for damage to 
paint finish. Do a thorough touch-up to prevent corrosion. Correct commissioning is a pre-
requisite for reliable service. Seals made of elastomers are subject to aging and must 
therefore regularly be checked and, if necessary, exchanged. It is also very important that 
the O-rings at the covers are placed correctly and cable glands fastened firmly to prevent 
ingress of dust or water.

We recommend additionally:

If operated seldom, perform a test run about every 6 months. This ensures that the 
actuator is always ready to operate. The version of actuators discussed in this 
manual have an option for Partial Valve Stroke Test (PVST) to check if the actuator is 
healthy.

Approximately six months after commissioning and then every year check bolts 
between actuator and valve for tightness. If required, tighten by applying appropriate 
torques.

The gear housing is filled with lubricant in the factory. This filling lasts for several 
years of service.

Corrosion of paint damage parts must be prevented through touch up.

Any device modification requires the consent of the manufacturer.

1.2        Range of application

AUMA India actuator controls are exclusively designed for the operation of AUMA India 
actuators. Other applications require explicit (written) confirmation by the manufacturer. 
The following applications are not permitted.

Motor control

Pump control

No liability can be assumed for inappropriate or unintended use.

Observance of these operation instructions is considered as part of the device's 
designated use.

1.3         References and symbols

The following references and symbols are used to provide information of the basic 
actuator commands to the customer. They are:

 

Symbol for CLOSED (valve closed)

 

Symbol for OPEN (valve open)

 

Symbol for STOP (valve stop)

Storage

Store in well-ventilated, dry room. 

Protect against floor dampness by storage on a shelf or on a wooden pallet. 

Cover to protect against dust and dirt. Apply suitable corrosion protection agent to 
bare surfaces.

In case gearboxes are to be stored for a long period (more than 6 months). Protect 
bare surfaces, in particular the output drive parts and mounting surface, with long-
term corrosion protection agent. 

Check for corrosion approximately every 6 months. If first signs of corrosion show, 
apply new corrosion protection.

Type of enclosure is mentioned on the name plates.

Packaging

Our products are protected by special packaging for the transport ex-works.

The packaging consists of environmentally friendly materials which can be easily 
separated and recycled.

For the disposal of the packaging material, we recommend approved disposal 
agency.

We use the following packaging materials: Wooden material boards (OSB) / 
cardboard / paper, PE sheet.

1.1.4      Qualification of staff

Assembly, electrical connection, commissioning, operation and maintenance must be 
carried out exclusively by suitably qualified personnel having been authorized by the end 
user or contractor of the plant only. Prior to working on this product, the staff must have 
thoroughly read and understood these instructions and, furthermore, know and observe 
officially recognized rules regarding occupational health and safety.

Work performed in potentially explosive atmospheres is subject to special regulations 
which have to be observed. The end user or contractor of the plant is responsible for 
respect and control of these regulations, standards and laws.

1.1.5      Commissioning

Prior to commissioning, it is important to check that all settings meet the requirements of 
the application. Incorrect settings might present a danger to the application, e.g. cause 
damage to the valve or the installation. The manufacturer will not be held liable for any 
consequential damage. Such risk lies entirely with the user.

1.1.6      Operation

Prerequisites for safe and smooth operation:

Correct transport, proper storage, mounting and installation, as well as careful 
commissioning.

Only operate the device if it is in perfect condition while observing these instructions.

Immediately report any faults and damage and allow for corrective measures.

Observe recognized rules for occupational health and safety.

Observe the national regulations.

Weather proof actuators with 3.XMP-SIL & 
Data logging

Содержание SA3-SA100

Страница 1: ...Weather proof actuators with 3 XMP SIL Data logging SA3 SA100 SAR3 SAR100 Manual Operations Instructions...

Страница 2: ...VIEW option of program mode 4 1 2 EDIT mode parameters 4 1 3 Remote settings 4 1 4 Relay settings 4 1 5 Intermediate position setting 4 2 Diagnostic mode 4 3 Calibration mode 4 3 1 Limit open calibra...

Страница 3: ...s which have major in uence on the correct operation Non observance of these notes may lead to consequential damage This pictograph means Warning Warning marks activities or procedures which if not ca...

Страница 4: ...ditionally If operated seldom perform a test run about every 6 months This ensures that the actuator is always ready to operate The version of actuators discussed in this manual have an option for Par...

Страница 5: ...ge the e pac without checking the rating TOLR Improper sealing of cable glands resulting in water entry at site will inadvertently damage all the electronic cards Do not operate the actuator in manual...

Страница 6: ...and not to the actuator and use eye bolt as per table 1 Transport to the place of installation till last destination Avoid packages from exposing to open atmosphere during transit Protect against rain...

Страница 7: ...rection on enabling ESD as a default setting One needs to enable ESD and set its behavior in Program Mode for it to function An ESD via MODBUS option is also available that needs to be enabled in Prog...

Страница 8: ...or in remote 4 wire mode of operation even when in 4 20mA or MODBUS mode of Operation Remote local stop This option is also software con gurable and can be enabled in Program Mode The actuator should...

Страница 9: ...TC is powered by a Super Capacitor when the power is off which is another added feature of this module The Super Capacitor takes about 2 hours to charge and can supply power up to 20 days to the RTC P...

Страница 10: ...to 480VAC Frequency Range 47 5Hz to 63Hz NOTE The features supported by your actuator is with respect to the wiring diagram WDP provided with it Please remember that it might not have all the feature...

Страница 11: ...ounting faces of output drive and valve Apply small quantity of grease to stem of valve Assemble the output drive to valve stem by slowly rotating the stem nut by suitable tool to engage the claws of...

Страница 12: ...d size Enlarge bore length of the drive socket shall not exceed the length L as indicated in the table Key way position should be in line with the relief hole provided in the drive socket The hole is...

Страница 13: ...avigation feature is added for LCD screens If a particular screen number is entered then the screen navigates to the respective display screen On power up the screen is as indicated below The basic LC...

Страница 14: ...n OPEN direction If LED is continuously ON then actuator is fully OPENED If LED is OFF then actuator is in Mid Travel AMBER If LED is blinking then actuator is running in CLOSE direction If LED is con...

Страница 15: ...VIEW can be used to see the already set settings This section describes about the modes available for selection in this module The options are MODE 1 Program mode MODE 2 Calibration mode MODE 3 Diagn...

Страница 16: ...one can choose to con gure settings as per customer requirement The three sub categories are General settings Remote settings and Relay settings The owcharts to choose EDIT VIEW and any one subcatego...

Страница 17: ...using the OPEN key for navigating up side CLOSE key is for navigating down and STOP key is for selecting the parameter in ACTUATOR CONTROLS of PROGRAM MODE for 3 XMP Non Intrusive SIL with Bluetooth...

Страница 18: ...18 Weather proof actuators with 3 XMP SIL Data logging...

Страница 19: ...19 Weather proof actuators with 3 XMP SIL Data logging...

Страница 20: ...20 Weather proof actuators with 3 XMP SIL Data logging...

Страница 21: ...21 Weather proof actuators with 3 XMP SIL Data logging...

Страница 22: ...22 Weather proof actuators with 3 XMP SIL Data logging...

Страница 23: ...23 Weather proof actuators with 3 XMP SIL Data logging...

Страница 24: ...tion of remote inching non inching II 2 wire remote operation One of the following option will be available with the default factory setting 2 wire pro bus DP 4 wire 4 wire negative switching The owch...

Страница 25: ...25 Weather proof actuators with 3 XMP SIL Data logging...

Страница 26: ...rque Trip 5 Close Torque Trip 6 Jammed Valve 7 Thermal Switch Trip Note The default con gurations for Optional relay are TOLR Trip There are about 25 features conditions available as shown below which...

Страница 27: ...d 20 24V DC Fail 21 Space Heater Fail 22 Running Open 23 Running Close 24 Remote Sel SW EN 25 PVST Fail 26 Intermediate Pos 27 4 20mA Signal Fail Note that the Additional Optional Relays and Additiona...

Страница 28: ...28 Weather proof actuators with 3 XMP SIL Data logging...

Страница 29: ...te valve position After entering Intermediate Pos from other options you can select the position from 1 to 99 and press stop to save Any of the relays can be con gured to show this position The relay...

Страница 30: ...TOP keys together approximately 3 seconds Step 3 Press the STOP key on the display of Diagnostic Mode as shown below From Diagnostic mode you can get the following values The software version installe...

Страница 31: ...31 Weather proof actuators with 3 XMP SIL Data logging...

Страница 32: ...F position Step 2 Press STOP keys approximately 3 seconds Step 3 Put suitable password to go further Step 4 Select Device Calibration as shown in the below screen The below owchart depicts how to ente...

Страница 33: ...STOP button to stop the actuator before reaching end travel c Engage Manual operation Turn the hand wheel until valve is completely Opened d Con rm the calibration by giving yes by pressing OPEN key...

Страница 34: ...STOP button to stop the actuator before reaching end travel c Engage Manual operation Turn the hand wheel until valve is completely Closed d Con rm the calibration by giving yes by pressing OPEN key...

Страница 35: ...able only for the same potential 2 Remove cover at switch compartment g 4 Check whether limit switch has tripped g 5 Valve completely closed WSR tripped Valve completely opened WOL tripped 3 Engage ma...

Страница 36: ...16 continue turning handwheel to the nal position and check whether the remaining travel corresponds to the over run If not reset to suit See point 14 13 Operate actuator manually to OPEN position g...

Страница 37: ...he mark on the show glass Operate valve into fully OPEN position and adjust dial marked OPEN till the arrow mark is in alignment with the mark on the cover Note The dial CLOSED must be held in positio...

Страница 38: ...tches and test the motorized valve Special care should be taken when commissioning Wrong connection or faulty control wiring may result in damage to the motorized valve In case the actuators will not...

Страница 39: ...39 7 Disposal and recycling 5 Annexure Wiring Diagrams for SIL with Pro bus DP Wiring Diagrams for SIL without Pro bus DP SIL certi cate Weather proof actuators with 3 XMP SIL Data logging...

Страница 40: ...40 7 Disposal and recycling Wiring Diagram for SIL with Pro bus DP Weather proof actuators with 3 XMP SIL Data logging...

Страница 41: ...41 Wiring Diagram for SIL with Pro bus DP Weather proof actuators with 3 XMP SIL Data logging...

Страница 42: ...42 Wiring Diagram for SIL without Pro bus DP Weather proof actuators with 3 XMP SIL Data logging...

Страница 43: ...43 Wiring Diagram for SIL without Pro bus DP Weather proof actuators with 3 XMP SIL Data logging...

Страница 44: ...44 SIL Certi cate Weather proof actuators with 3 XMP SIL Data logging...

Страница 45: ...The guidelines to be followed are Please collect greases and oils during disassembly As these substances are hazardous to the environment please make sure not to release them into water Ensure sound d...

Страница 46: ...46 Weather proof actuators with 3 XMP SIL Data logging...

Страница 47: ...47 Weather proof actuators with 3 XMP SIL Data logging...

Страница 48: ...DABAD 91 9662660886 Noida 1310 Tower A Corenthum Complex Sector 62 Noida 201 301 Ph 0120 4272851 54 E mail VeereshS auma co in Pune 405 Supreme Headquarters Premises Co Op Society Ltd Sr No 36 2 Baner...

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