Atlas Triton T-80, Руководство по эксплуатации

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D 19
D. START UP INSTRUCTIONS
!
NOTE:
The boiler control parameters and setpoints are pre-
programmed at the factory prior to shipping. If allowable
operational changes need to be made to the settings,
please consult the SOLA control operating instructions.
!
WARNING:
Your Atlas™ Triton Series™ boiler and its gas connection
must be leak tested before placing boiler in operation.
• Your Boiler has been pressure tested in accordance
with ASME CODE SECTION IV and re tested in ac-
cordance with UL 795. A copy of the factory test report
is included inside the unit behind the display panel, and
a test report label is located on the inside of the front
door panel.
• It is required that the boiler and the system into which
it is installed be tested before operating the system.
The exact natures of the tests are listed on the start-up
re test report located in the back of this manual. This
start-up re test report must be lled out and a copy
must be sent to Ajax Boiler Inc. in the pre-addressed
envelope provided with the unit in order to register the
unit for the warranty. The description of each of the
tests to be completed begins on the next page. This
testing should be completed as part of the normal in-
stallation procedure by the installing company.
• Once the entire installation is complete, the unit should
have an operation test to ensure that the ignition sys-
tem safety shut off device works properly. Instructions
in the manufacturer’s literature shall be followed in
conducting this test.
• Boilers are pre-wired at the factory according to the wir-
ing diagram supplied with the unit. If additional controls
are to be installed, care should be taken not to disturb
the continuity of the existing circuit. Refer to the boiler
wiring diagram and control manufacturer’s instructions
supplied with the boiler.
D.1. W
ATER
Q
UALITY AND
T
REATMENT
Proper quality of water is essential for the successful
operation and longevity of the boiler and heating system
components. Examples of typical chemicals found in un-
treated water along with their potential effects are shown in
Table E.1.1. below. In order to avoid problems associated
with poor water quality, a comprehensive water treatment
plan must be developed to maintain efciency, reduce re-
pair and/or replacement, and extend the working life of the
boiler and other system equipment.
Since water quality and conditions will vary signi cantly
depending on the local area, it will be essential to obtain
the expertise of a qualied industrial water treatment pro-
fessional for establishing a treatment plan. In addition, a
periodic testing/sampling plan should be developed. The
plan should ensure a process to maintain and conrm the
proper chemistry of the water in use.
SYSTEM WATER CHEMICAL AGENTS AND EFFECTS
Compound Effect
Calcium Carbonate (CaCO
3
) Soft Scale
Calcium Bicarbonate (CaHCO
3
) Soft Scale/ CO
2
Calcium Sulphate (CaSO
4
) Hard Scale
Calcium Choloride (CaCl
2
) Corrosion
Magnesium Carbonate (MgCO
3
) Soft Scale
Magnesium Bicarbonate (MgHCO
3
) Corrosion/ Scale
Magnesium Sulphate (MgSO
4
) Corrosion
Silicon Dioxide (SiO
2
) Hard Scale
Table D.1.1. Water Compounds and Effects
D.2. F
ILLING
T
HE
S
YSTEM
!
NOTE:
The boiler and the entire system should be cleaned and
ushed prior to lling.
1. After cleaning, begin lling the system.
2. To prevent trapping air in the boiler tubing, open the
relief valve located on the water outlet manifold of the
boiler to bleed the system. Leave the valve open until a
steady ow of water is observed.
3. Close the relief valve and complete the lling of the
system.
• The lighting instructions and the wiring diagram for the
control system furnished with each boiler are attached
to these instructions. After placing the boiler in opera-
tion, the ignition system safety shutoff device must be
tested.
• Although the boiler pressure vessel and the gas train
are pressure tested prior to shipping, it is possible
for components to work loose during shipping. These
items may include relief valves and gas train compo-
nents. These items should be checked and tightened
prior to operating the boiler.
• All Atlas brand boilers are factory re tested and ad-
justed. The Factory Test Report (FTR) is sent with each
It is required that the boiler and the system into which
it is installed be tested before operating the system.
The exact natures of the tests are listed on the start-up
fire test report located in the back of this manual. This
start-up fire test report must be filled out and a copy
must be sent to Ace Heating Solutions, LLC in the pre-
addressed envelope provided with the unit in order to
register the unit for the warranty. The description of
each of thetests to be completed begins on the next
page. This testing should be completed as part of the
normal installation procedure by the installing
company.