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 Installation & Servicing instructions   ATAG iC-Range 

42

15.1  Checking the CO

2

The CO

2

 check consists of 2 steps or, if necessary, 3 steps:

Step 1:   Check on full load
Step 2:   Check on low load
Step 3:   Adjustment (if necessary). 

 

Step 1: CO

2

 check  on full load

The CO

2

 setting is preset at the factory on all boilers. A calibrated CO

2

 control measurement must be carried 

out during commissioning.

-  Ensure that the boiler is in operation and that the heat, which it produces, can be discharged. 

Set the full load

You can set the full load of the  boiler as follows:

-  Press both + buttons for 6 seconds (this will only give full CH output);
-  When the fl ame symbol appears in the display press both + buttons again for 6 seconds;
-  The display shows the fl ow water temperature ( 

  appears in the display);

 

The boiler will switch to maximum power output of the boiler;

-  Press 1x the eco- button; 
 

the display shows XX% (heating capacity)

-  Calibrate the CO

2

 measuring tool, and then insert the fl ue gas probe of the measuring tool into the 

measuring point of the fl ue gas pipe “a” (see illustration).

-  Wait for one minute and then carry out a combustion analysis. 
-  Check whether the CO

2

 values that are listed below correspond to the measured value. 

After this check has been done, once more test the CO

2

 value at low load (see Step 2 on page 42). If there 

are any deviations in the result, then these must be corrected (see Step 3 on page 43).

Measuring point CO

2

   Figure 15.1.a

 CO

2  

check on full load (Step 1)

Full load

Natural gas (G20)

Propane (G31)*

CO

2

Nominal 9.0%

Nominal 10.3%

Minimum 8.6%, maximum 9.6%

Minimum 9.9%, maximum 11.0%

Values are valid with closed cover/air box.

6 sec.

a

* Only possible if LPG conversion kit is installed!

Содержание iC 24

Страница 1: ...r iC 24 iC 28 iC 36 iC 40 iC Economiser Plus 27 iC Economiser Plus 35 iC Economiser Plus 39 Natural Gas Boilers Boiler G C No iC 24 47 310 19 iC 28 47 310 21 iC 36 47 310 23 iC 40 47 310 25 iC Economi...

Страница 2: ...Press both buttons for 6 seconds Pump function Press both buttons for 6 seconds Information on the water pressure The default view of the display shows OK Press the eco button for 6 seconds and press...

Страница 3: ...Dimensioning of the ue gas and air intake duct 27 9 9 Fitting the boiler onto the boiler frame 29 10 Electrical connection 31 10 1 One controller OpenTherm and BUS connection 32 10 2 Room thermostat v...

Страница 4: ...ir way into the installation instructions or user s manual Further ATAG reserves the right to alter its products without prior noti cation When delivering the boiler give the customer clear instructio...

Страница 5: ...dance with the Benchmark Code of Practice which is available from the Heating and Hotwater Industry Council who manage and promote the Scheme Visit www centralheating co uk for more information The cu...

Страница 6: ...o transport when using a rolling jack The whole packaging is made of recycled materials and can be recycled again Transport and place the boiler in its packaging in this position Do not to step on or...

Страница 7: ...lue gas temperature CH 36 30 C low load C 30 30 30 30 30 30 30 Gas categories II2H3P Gas pressure 2H 3P mbar 20 37 Gas consumption max G20 m3 hr 2 54 2 89 3 75 4 01 3 00 3 84 4 01 Current V Hz 230 50...

Страница 8: ...96 LWA Sound power level indoors dB 46 46 48 48 46 48 48 P4 nominal output 80 60 C kW 21 2 21 2 28 3 28 3 21 2 28 3 28 3 P1 30 of nominal output 36 30 C kW 7 2 7 2 9 6 9 6 7 2 9 6 9 6 4 e ciency at n...

Страница 9: ...es iC 24 iC 28 iC36 iC 40 iC Economiser Plus 27 iC Economiser Plus 35 iC Economiser Plus 39 Flue gas Air intake A B mm 60 100 Gas connection mm 22 CH Flow connection mm 22 CH Return connection mm 22 C...

Страница 10: ...iler burns natural gas to supply heat LPG conversion kits available This heat is transferred in the heat exchanger to the water in the CH installation The rapid cooling o of the ue gases causes conden...

Страница 11: ...air supply 15 Boiler data plate 16 Expansion vessel T1 Flow sensor T2 Return sensor T3 Hot water sensor F1 DHW ow sensor P1 Water pressure sensor ATAG iC Figure 7 a G Gas pipe A Flow pipe CH R Return...

Страница 12: ...concentric ue system to the rear See chapter 9 8 for more ue options Make sure there is su cient service space around the boiler according gure 8 a The location of the boiler can be determined by usi...

Страница 13: ...plug 10x55mm in the holes Mount the boiler frame to wall with the 4 coach screws 8x60mm using a 13mm wrench The boiler frame allows pipe work to be installed behind the boiler Note that there are free...

Страница 14: ...lf adjusting and self protecting control system for the load This involves checking the temperature di erence between the ow and return water Table 9 1 a shows the water displacement the circulation p...

Страница 15: ...cations you are advised to treat the water to such an extent that it does meet the required speci cations The warranty becomes invalid if the installation is not being ushed and or the quality of the...

Страница 16: ...ppm Oxygen No oxygen di usion allowed during operation Max 5 lling water addition annually Corrosion inhibitors Refer to Additives Attachment pH increasing or lowering agents Refer to Additives Attach...

Страница 17: ...e installation MUST be tested for gas tightness and purged as described in the above code The boiler connection is provided with an isolation valve with 22mm compression tting into which the gas line...

Страница 18: ...mbar higher than the maximum pre pressure A too high closing pressure in the low pressure gas line can be caused by a high resistance or jam in this gas line When the closing pressure keeps increasing...

Страница 19: ...pter 16 1 9 7 Condensation drain pipe The ATAG condensing boiler has the 88 E cient SEDBUK 2009 for high energy e ciency in heating and domestic hot water The ATAG wall hung gas red condensing boiler...

Страница 20: ...internal diameter 30mm 10 Water weather proof insulation Drain requirements Figure 9 7 1 Drain requirements Figure 9 7 2 a Drain requirements Figure 9 7 3 1 Boiler 2 Visible air break 3 Visible air br...

Страница 21: ...heating system for external condensate drainage pipework incorporating an external frost thermostat should therefore be considered If such a system is used then the installation instructions of the t...

Страница 22: ...n requirements Figure 9 7 7 1 Boiler 2 Visible air break 3 38mm minimum trap 4 External length of pipe 3m maximum 5 Open end of condensate drainage pipe direct into gully 25mm min below grating but ab...

Страница 23: ...ble components of the ue gas and air supply system we recommend you consult the Flue system literature Combinations with other brands or systems are without written permission from ATAG Heating not pe...

Страница 24: ...ding any balcony or at roof The terminal must be protected by a guard of durable material Where a terminal is tted below a window which is hinged at the top and where the hinge axis is horizontal and...

Страница 25: ...an opening into the building i e a window surround or door surround 2 This clearance may be reduced to 25mm without e ecting the performance of the boiler However to ensure the condensate plume does...

Страница 26: ...be lower than 1 000 mm from the top of the light well due to the build up of combustion products 4 1 200 mm between air intake and facing terminal 5 Internal external corners The air intake clearance...

Страница 27: ...noted length L distance between boiler from elbow or vertical adapter and the end of terminal When using bends the noted value behind every bend should be deducted from the maximum straight length Se...

Страница 28: ...the terminal end outlet is at the uppermost part of the ue 4 Pass the terminal ue assembly through the wall 5 Fit the bend to the boiler turret 6 If the inside sealing collar white is being used then...

Страница 29: ...asteners A and B after replacing the cover Remove furthermore the 6 plastic caps from the boiler connections When removing the plastic sealing caps from the pipes contaminated testing water may be rel...

Страница 30: ...ccording to the installation and service manual Fill the siphon cup 5 with 150 ml water insert the siphon pipe 6 in the siphon cup do not press and insert this through the hole in the bottom plate of...

Страница 31: ...he enclosed regulations Should it be necessary to change it the mains power supply cable may only be replaced with an ATAG mains power supply cable The connection terminals are positioned at the back...

Страница 32: ...of the timer A volt free room thermostat is still required to be connected to the Room thermostat volt free connection Black to create a demand for heat via a room stat 10 4 ATAG Hot Water volt free...

Страница 33: ...Installation Servicing instructions ATAG iC Range 33 Figure 10 7 a 10 9 Electrical diagram...

Страница 34: ...ng up the boiler described in chapter 13 an automatic de aeration program will run to vent the boiler During this program the pressure in the central heating needs to be checked and when necessary top...

Страница 35: ...n o Depending on the desired DHW temperature and volume the controls will calculate an output This realises the desired water temperature in an e cient way The hot water sensor T3 will adjust any mino...

Страница 36: ...e eco button for 6 seconds in order to obtain the following value using the scroll buttons A0 Flow water temperature in C A1 Return water temperature in C A2 DHW temperature in C A3 T set temperature...

Страница 37: ...is supplied with a pressure sensor This sensor control has following settings 0 5 bar below this pressure the burner is blocked for operation 0 5 to 0 8 bar boiler output reduced to max 80 0 8 to 3 0...

Страница 38: ...o run due to the pump over run feature overrun time con rmed in technical speci cation table page 7 c Pump function By default the boiler is set in such a manner that the pump will switch on in case o...

Страница 39: ...lected parameter 8 Adjust the value if desired possible with the or button DHW button 9 Brie y press the OK button to con rm the new setting The display shows the selected parameter again 7 Press the...

Страница 40: ...then press again The display shows and the middle is o Switching on with the button takes place in reverse order CH program OFF Press until the lowest value is reached and then press again The display...

Страница 41: ...turn the 2 screws tight in the fasteners A and B Changing settings such as the burner pressure and the amount of air ow is super uous Only in case of a failure or when replacing the gas block venturi...

Страница 42: ...temperature appears in the display The boiler will switch to maximum power output of the boiler Press 1x the eco button the display shows XX heating capacity Calibrate the CO2 measuring tool and then...

Страница 43: ...suring Press the ESC button button The device switches o The display shows for 2 seconds code 180 or 181 This completes the procedure The maximum duration of the commissioning function without interru...

Страница 44: ...crewdriver on the screw b Please observe the following rotating direction Clockwise means less CO2 Counterclockwise means more CO2 6 sec a b After this setting has been made once more test the CO2 val...

Страница 45: ...x the eco button The display shows XX heating capacity Insert the analyser probe into the air intake sample point B Ensure the probe reaches into the ow of air in air intake sample point Ensure the se...

Страница 46: ...e has been followed e g Gas Safe Technical Bulletin TB008 where chimney ues are in voids The ue gas analyser should be of the correct type as speci ed by BS 7967 Prior to its use the ue gas analyser s...

Страница 47: ...ordance with boiler instructions set boiler to operate at minimum rate to minimum load condition Allow su cient time for combustion to stabilise CHECK CO AND COMBUSTION RATIO AT MINIMUM RATE With boil...

Страница 48: ...back the boiler front panel and take care the wire does not get stuck between front panel and boiler Always replace and turn the 2 screws tight in the fasteners A and B Air box cover The cover also do...

Страница 49: ...6 and right 7 clamp bars a quarter turn with the hex key and pull these out in a forward motion Mind the direction of rotation red control cams Now lift the complete fan unit 5 with the upper tray of...

Страница 50: ...clean them with a soft brush in combination with a vacuum cleaner if necessary If the inside of the boiler casing is heavily polluted with dust it is likely that the fan impeller is also polluted To...

Страница 51: ...g maintenance Put the boiler back into operation and carry out a ue gas analysis see page 34 Always put back the cover after maintenance work and secure it with screws A and B Remind to connect this e...

Страница 52: ...ce the boilers front cover 16 2 Component replacement In the event that parts require replacement use only genuine parts supplied by ATAG Heating Technology Ltd 16 3 User s instructions Advise the use...

Страница 53: ...communication error contact open 78 Water pressure outside of range or not connected 105 Venting program active when power turned on or interrupted runs approx 7 mins 110 Safety temperature exceeded...

Страница 54: ...ti ed 20 50 w w Anti freeze Fernox Alphi 11 Monopropyleneglycol inhibitors Kiwa certi ed KIWA ATA K62581 Belgaqua certi ed Cat III 25 50 w w Anti freeze in combination with F1 Protector System cleaner...

Страница 55: ...60335 2 102 2010 Boiler E ciency Directive 92 42 EEC EN 15502 2 2 2014 Low Voltage Directive 2014 35 EU EN 60335 1 2011 EN 60335 2 102 2010 EMC Directive 2014 30 EU EN 61000 3 2 2013 EN 61000 3 3 201...

Страница 56: ...Installation Servicing instructions ATAG iC Range 56 Annex C Short parts list...

Страница 57: ...Installation Servicing instructions ATAG iC Range 57...

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Страница 62: ...nology Ltd 80 Churchill Square Business Centre Kings Hill West Malling Kent ME19 4YU P h o n e 0 8 0 0 2 5 4 5 0 6 1 E m a i l i n f o a t a g h e a t i n g c o u k I n t e r n e t w w w a t a g h e a...

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