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Tensor

8.2

Troubleshooting and repair

Hazardous voltage: Possible stroke!
•

Troubleshooting and repair only by experts!

•

Cut off voltage before opening the actuator.

Moving parts at built-on valves: Possible bruise!
•

Troubleshooting and repair only by experts!

We recommend a repair at the ARIS factory.
More information under: www.stellantriebe.de

Error messages
Errors the controller indicates with a flashing error message on both display segments. Automatic and manual operation can not be
used as long as a fault is present. The set-up can be started.

Display

Function

Meaning

Remarks

Motor Error

No valid values for motor control

from Hall sensor

Sensor Error

No valid values from position sensor.

No existing magnet or out of valid range

Range Error

Programmed end positions too close

End positions must be

> 0.5 sensor turns apart

Calibration Error

Actual output value too low

Set input value too low

Parameter Error

Too low difference between

free set and actual values

At free values, the difference

must cover at least 20% of

the complete range

Maintenance

9.1

Service

ARIS actuators of type Tensor have a lifetime lubrication and are generally maintenance-free.

9.2

Accessories

No special tools are required for installation.

9.3

Spare parts

Order spare parts at [email protected] any time.
Please always state the serial number of the actuator.

CAUTION

ADVICE

WARNING

ADVICE

Содержание TENSOR

Страница 1: ...Original declaration of incorporation with manual for ARIS actuator Tensor TE1512DE01 Stellantriebe ...

Страница 2: ...ation 13 Optional modules and extras 14 LED display module additional board 14 Potentiometer electronic via additional board 14 Additional auxiliary switches S1 S4 add on board 16 Operation of actuators with microprocessor controller I ACT PMR 18 Wiring diagram and pin configuration 18 Configure controller connection 20 Operation 21 Layout I ACT PMR 21 Operation and display elements 21 Displays on...

Страница 3: ...eplate ARIS Stellantriebe GmbH Rotter Viehtrift 9 D 53842 Troisdorf www stellantriebe de SNr 1519 XXXXX 01001 Typ Tensor 85 265 V AC 50 60 Hz 60s 90 15 Nm 20 VA UT 15 C 60 C IP65 Made in Germany Stellantriebe Serial number Actuator type Voltage Frequency Actuating time Torque Power consumption Ambient temperature Protection class ...

Страница 4: ...serve the significance of the following symbol and note explanations They are subdevided in security levels and classified according to ISO 3864 2 DANGER indicates a hazard with a high risk degree which if not avoided causes death or heavy injuries WARNING indicates a hazard with a medium risk degree which if not avoided can cause death or heavy injuries CAUTION indicates a hazard with a low risk ...

Страница 5: ...ccurate use ARIS actuators are factory checked prior to delivery The final functional testing must be performed within the total system by qualified technical personnel The ARIS company assumes no liability for possible manufacturing errors and resulting damages or subsequent damages after the actuator has been tested installed and declared functional correct The ARIS company especially assumes no...

Страница 6: ...6 Tensor 3 3 Dimensions F05 Ø50 F03 Ø36 50 65 M6x9 M6x9 M5x9 25 25 60 63 86 153 Tensor S ...

Страница 7: ...7 Tensor M6x11 M6x11 F05 Ø50 50 65 25 25 153 86 40 60 63 82 Tensor M ...

Страница 8: ...tem resolution 12 bit Set value input Current input max 0 20 mA burden 250 W Voltage input adjustable 0 5 V or 0 10 V Limited protection against overload and reverse polarity Actual value transducer Magnetic position sensor upon basic board Actual value output 4 20 mA 0 20 mA galvanically isolated Burden max 500 Ω Output stroke max 10 V Burden 250 Ω Output stroke 0 5 V Operation 3 buttons Left MEN...

Страница 9: ...Replace a damaged original packaging by a new solid packaging Suspended load Improper use of transportation ground conveyer overhead crane tools lifting means etc can cause crushes and other injuries Required behaviour Use transportation properly DO NOT step or stand under suspended loads Actuators with attached valves Attach lifting gear only on the valve and NEVER on the actuator Do not use ARIS...

Страница 10: ...s Do not turn actuator shafts by force actuator and valve shafts must run centrical possible adjustment by flexible coupling the attachment to the valve is made by actuator attached brackets Installation position The actuators can be installed position independendly Protection class IP65 For all actuators observe the following advices The initial operation of the actuator is only permitted with or...

Страница 11: ...inal L Always refer to the wiring diagram located inside the actuator Check before you close the circuit for the first time Is the actuator undamaged on the outside Is the mechanical connection correct Has the electrical connection been made regularly Check if current type voltage and frequency match with the motor data see nameplate on cover and inside the actuator Insert suitable cable glands fo...

Страница 12: ...e I ACT PMR The drive must be permanently energized otherwise the holding torque is not available 5 Actuator operation without controller and display module Standard 5 1 Operation 5 1 1 Buttons and switches The buttons 1 are marked with LEFT L MENU M RIGHT R Switch 2 changes between automatic and manual mode In MANU position the setup operation can be turned on from manual mode 5 1 2 LED displays ...

Страница 13: ...nce Right LED is blinking Hold buttons until the LED flashes permanently the right end position is now saved Quit the programming mode by switching to AUTO mode or by cutting the supply voltage Now the actuator moves only between the programmed end positions Left and right end position can be reversed the allocation of the directions of rotation of the inputs 2 3 and the switch LI RE does not chan...

Страница 14: ...items in the double digit 7 seg ment display Menu pattern Nr Menu Description Chapter 1 El End position left 7 2 2 1 2 Et End position right 3 tE Relay board 5 3 3 4 Hb Switch off hysteresis 7 2 2 5 5 Hd Switch on hysteresis 6 tP Speed reduction 7 2 2 6 7 Ft Firmware Revision 8 E Exit only visible if module is plugged in 5 3 2 Potentiometer electronic via additional board 20 19 18 ...

Страница 15: ... 2 5 8 Hd Switch on hysteresis 9 tP Speed reduction 7 2 2 6 10 Ft Firmware Revision 11 E Exit only visible if module is plugged in Actual value output of the potentiometer end positions The actual value output must be set for both end positions Choose menu item PL for programming of the left end position or PR for the right end position and confirm with button M The display shows a confirmation di...

Страница 16: ... points It can be defined for each relay a left and right switching point While moving from left to right direction CLOSE applies to the transitions SPL left switching point changes from OFF to ON SPR right switching point changes from ON to OFF Example cam positive By defining and position of these two switching points different shift pattern cam profiles can be freely defined Example cam negativ...

Страница 17: ...end positions however the left end position is an internal reference If relay switching points are defined and the left end position is changed the relay board must be plugged in otherwise all switching points are deleted as a precaution Programming of the switching points without 7 segment display 1 Choose programming mode In hand mode push MENU button 2s The menu LED is blinking 2x see chapter 5...

Страница 18: ...cted Confirm with M 3 Define delete switching points Now the switching points can be defined Set the desired position via buttons L R then save delete The actual position is shown 0 100 By activating the buttons the appropriate commands are issued MENU L SL Save Left MENU R St Save Right L R dE Delete MENU E EXIT 4 Select other relays Push button M 2 seconds further see item 2 or 5 5 Exit programm...

Страница 19: ...ven here are to be observed The function of the inputs and outputs at pin 51 to 55 1 is set by DIP switches 2 see section 6 2 The message output 3 is used for operational monitoring Message output The message output 1 Pin 56 57 works as potential free activated opener The capacity of the contact is max 200 V supply max 0 5 A max 10 W 0 4 20 mA DC optional 0 10 V DC L N 51 52 54 55 85 265 V AC 24 V...

Страница 20: ... control the DIP switches must be configured and the ports on the controller I ACT PMR connected Setting up DIP switches Component damage by short circuit The DIP switches 1 2 and 3 4 switch to the same outputs Are the DIP switches 1 and 2 or the DIP switches 3 and 4 ON during operation a short circuit can destroy components Do not set DIP 1 and 2 to ON at once Do not set DIP 3 and 4 to ON at once...

Страница 21: ...n setup mode to set parameters and values The function of a menu item results from a two letter abbrevia tion for example End position left E L Set end position left Parameter values The segment display can show values from 0 to 100 The value 100 is indicated by a ring sorrounding both segments 0 0 9 9 1 1 2 2 3 3 4 4 5 5 6 6 A A B B C C D D Name Ind Bemerkungen Lieferant MA KBD AddOn 03 31 03 201...

Страница 22: ...a circulating dash running around both segments indicates the direction of rotation Direction of the dash movement shows the direction of rotation of the output shaft at sight through the drive Indication of position and direction of rotation are displayed with the drive running and changing every second Sleep mode If the regulator is not activated for 10 seconds it goes into sleep mode and displa...

Страница 23: ...ue input The control monitors the approach of end positions and changes of input signals The three buttons have no function 7 1 4 Hand mode Slide switch to MANU 2 Both points and the LED above the switch are off The control is active and waiting for input via push button The actuator is operated via the two buttons R and L The motor controller is active and switches off the motor upon reaching an ...

Страница 24: ...ent values for the end positions Activate message output Buttons and switches In the setup mode the buttons have different functions in the three menu levels The two points display the menu level in which the controller is currently working By changing the switch from manual to automatic the setup mode is left without saving a currently revised parameter value Start setup mode 1 Slide switch to MA...

Страница 25: ...0 4 20 0 99 0 5 0 10 0 99 mA 0 5 V 0 10 V C t Actual value for right end position 0 4 20 0 99 0 5 0 10 0 99 mA 0 5 V 0 10 V t E Relay board see chapter 5 3 3 A o Alarm via fault message output 0 1 0 inactive 1 active H b Switch off hysteresis b brake 0 8 hysteresis for switch off 0 80 H d Switch on hysteresis d difference 0 9 hysteresis for switch on 0 90 t P RPM speed reduction prior to shut off ...

Страница 26: ...eviously programmed end position applies For technical reasons the two end positions must be at least a 1 2 sensor turn apart If the difference range is too little the controller gives out the error RE RangeError 7 2 2 2 Set value input for the end positions The left and right limit switch position is assigned to a new set value Voltage or current values at the input terminals 51 52 provide the co...

Страница 27: ...utton M thereby the next menu item is active automatically Defaults for the actual limits of the end positions must cover at least 20 of full scale otherwise the error PE Parameter Error is reported Example Set range 4 mA Covering 4 mV x 20 0 8 mA Lower end position 0 1 mA Upper end position min 0 9 mA 0 1 0 8 7 2 2 4 Fault message output The contact to the terminals 56 and 57 is closed when the c...

Страница 28: ...e switch off hysteresis the drive stops larger than the switch on hysteresis the drive regulates and moves 7 2 2 6 Speed reduction RPM speed reduction prior to switch off point t P Select menu item rP and confirm with button M In the submenu set the value between 0 low speed reduction and 9 high speed reduction for 90 8 Required customer information 8 1 Extraordinary situations Run frequent testin...

Страница 29: ...No valid values for motor control from Hall sensor SE Sensor Error No valid values from position sensor No existing magnet or out of valid range tE Range Error Programmed end positions too close End positions must be 0 5 sensor turns apart CE Calibration Error Actual output value too low Set input value too low PE Parameter Error Too low difference between free set and actual values At free values...

Страница 30: ...l documents according to annex VII part B have been created For reasonable requests these documents can be sent electronically to the responsible authorities Regarding the outgoing electrical hazards of the partly completed machinery the safety objectives of directive 2006 95 EC Low Voltage Directive are complied with in accordance with Annex I No 1 5 1 of Directive 2006 42 EC Applied harmonized s...

Страница 31: ......

Страница 32: ...Subject to technical changes ARIS Stellantriebe GmbH Tel 49 2241 25186 0 Rotter Viehtrift 9 Fax 49 2241 25186 99 53842 Troisdorf Germany aris stellantriebe de www stellantriebe de Stellantriebe ...

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