150
Removing/Installing Axle Seal
NOTE: This procedure can be performed on a rear
gear case.
1. Remove the seal using a seal removal tool.
CC899
NOTE: Prior to installing the seal, apply High-Per-
formance #2 Molybdenum Disulphide grease to the
seal outside diameter.
2. Using Gear Case Seal Installer Tool, evenly press the
seal into the cover bore until properly seated.
CF278
3. Repeat steps 1-2 for the opposite side.
INSTALLING DIFFERENTIAL
1. Place the differential on the left side; then install into
the frame with the shaft and flanges attached. Place
the differential into position on the frame and install
the cap screws (coated with blue Loctite #243) and
lock nuts. Tighten to 38 ft-lb.
XR216
2. Align the four holes in the output flange and install
the four cap screws (coated with blue Loctite #243).
Tighten to 20 ft-lb. Pull the rubber boot over the out-
put flange and input shaft. Be sure to align the oil
rings over the recess.
XR169
3. Pour 275 ml (9.3 fl oz) of SAE 80W-90 hypoid gear
lubricant into the differential and install the fill plug.
Tighten to 16 ft-lb.
4. Install the front drive actuator with the three
torx-head cap screws; then connect the wire connec-
tor to the main wiring harness.
5. Install the front axles (see Drive Axles in this sec-
tion).
6. Secure the upper A-arms with cap screws and new
lock nuts. Tighten to 50 ft-lb.
XR152A
7. Secure the lower shock eyelets with cap screws and
lock nuts. Tighten to 50 ft-lb.
8. Secure the hub assembly to the shaft/axle with the
nut. Tighten only until snug at this point.
CAUTION
Make sure the tool is free of nicks or sharp edges or
damage to the seal may occur.
Содержание 2016 Alterra 500
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