HAUL MASTER 95419 Assembly And Operating Instructions Manual Download

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TRAILER

FOLDABLE - WITH 12” WHEELS

MODEL 95419

ASSEMBLY AND OPERATING INSTRUCTIONS

3491 Mission Oaks Blvd., Camarillo, CA 93011

Visit our Web site at http//www.harborfreight.com

2006 by Harbor Freight Tools

manual or any artwork contained herein may be reproduced in any shape or form

without the express written consent of Harbor Freight Tools.

For technical questions or replacement parts, please call 1-800-444-3353.

Summary of Contents for 95419

Page 1: ...our Web site at http www harborfreight com Copyright 2006 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions or replacement parts please call 1 800 444 3353 ...

Page 2: ...reas invite injuries 2 KEEP CHILDREN AWAY FROM WORK AREA Do not allow children to handle this product 3 STORE IDLE EQUIPMENT When not in use tools and equipment should be stored in a dry location to inhibit rust Always lock up tools and equipment and keep out of reach of children 4 DO NOT USE THIS PRODUCT IF UNDER THE INFLUENCE OF ALCOHOL OR DRUGS Read warning labels on prescriptions to determine ...

Page 3: ...ck for damaged parts and any other conditions that may affect the operation of this product Re place or repair damaged or worn parts immediately 11 REPLACEMENT PARTS AND ACCESSORIES When servicing use only identical replacement parts Only use accessories intended for use with this product Approved accessories are available from Harbor Freight Tools 12 MAINTAIN THIS PRODUCT WITH CARE Keep this prod...

Page 4: ...ED IS PROPERLY AND SAFELY SECURED IN THE TRAILER Load the Trailer evenly from side to side with 60 of the load forward of the Axle 16 6 MAKE SURE THE TOWING VEHICLE IS CAPABLE OF TOWING THE TRAILER AND ITS PAYLOAD Make sure the hitch on the towing vehicle is capable of towing the Trailer and its payload The towing capacity of the hitch is typically stamped on the hitch drawbar 7 MAKE SURE THE HITC...

Page 5: ...ts are missing or broken please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible ASSEMBLY INSTRUCTIONS NOTE For additional references to the parts listed on the following pages refer to the Assembly Diagram page 20 Be sure to read the Bearing Packing Instructions on the last page of this manual 1 On a flat level surface lay out one Front Left Side Rail ...

Page 6: ...ght Con necting Rail 3R using the 3 8 Bolts A and 3 8 Nylon Nuts G See Figure B 5 Attach the T Plate 5 and Coupler Base 6 to the Left Connecting Rail 3L and the Right Connecting Rail 3R using the 3 8 Bolts A and 3 8 Nylon Nuts G See Figure B 6 Lay out one Rear Left Side Rail 1RL one Rear Right Side Rail 1RR and three Cross Members 2B Lay out two Rotation Plates 11L 11R and two Stake Clamps 25 Asse...

Page 7: ... the Spring Hanger 12L to the Front Left Side Rail 1FL using 3 8 x 1 Bolts B and 3 8 Nylon Nuts G Attach the Spring Hanger 12R to the Front Right Side Rail 1FR using 3 8 x 1 Bolts B and 3 8 Nylon Nuts G See Figure E REAR PORTION REAR END OF TRAILER TO CENTER OF TRAILER FIGURE C FOLDED TRAILER FRONT PORTION FIGURE D ...

Page 8: ...he Axle 16 on top of both Springs 15 Position the two Spring Plates 14 under the two Springs On each end of the Axle insert two U Bolts 17 downward over the Axle and through the mounting holes in each of the two Spring Plates The Spring Plates may need to be adjusted slightly to allow the holes to line up Then secure the Axle and Spring assemblies using 3 8 Spring Washers L and 3 8 Nylon Nuts G Af...

Page 9: ...lightly so the Tires 19 can just move freely Insert a Cotter Pin O through the hole in the ends of the spindles of the Axle 16 and spread the Cotter Pins See Figure G 16 Press each Dust Cap onto each Hub 18 See Figure G 17 Place a Tire Wheel Assembly 19 onto each Hub 18 Secure each Tire Wheel assembly firmly to the Hubs using the Lug Nuts J NOTE Make sure the Lug Nuts are torqued to at least 90 Ft...

Page 10: ...e H 22 Remove the Lens from a Side Running Light 24 Insert the Wire Lead of the Side Running Light through the center hole of the Front Left Side Rail 1FL At tach the Side Running Light to the Front Left Side Rail using the Self Tapping Screws R Then reattach the Lens to the Side Running Light Repeat this Step for the remaining Side Running Light and the Front Right Side Rail 1FR See Figure H 23 A...

Page 11: ...ess along the inside of the Right Connection Rail 3R to the Front Right Side Rail 1FR Then split the Yellow Brown Wires from the Green Brown Wires See Figure I 27 Run the Yellow Brown Wires along the inside of the Front Cross Member 2A to the Side Running Light 24 located on the Front Left Side Rail 1FL Then run the Green Brown Wires along the inside of the Front Right Side Rail 1FR to the other S...

Page 12: ... I 30 Run the Green Brown Wires to the Right Tail Light 28R Strip the ends of the Wires about 3 4 Connect the Green Wire to the Red Wire of the Right Tail Light Then connect the Brown Wire to the two Black Wires of the Right Tail Light See Figure I 31 NOTE It is recommended that only a qualified technician perform the electri cal service that may be needed to enable your particular make model vehi...

Page 13: ...re J 33 With assistance fold the rear section of the Trailer over the front section of the Trailer and secure with a 3 8 x 2 Carriage Bolt C and 3 8 Nylon Nut H See Figure J 34 With assistance tilt the Trailer onto its Casters 13 Then remove the two L Latches 9 and fold the Trailer Tongue down See Figure J 35 NOTE To avoid damage to Casters 13 avoid rolling the Trailer on its Casters over long dis...

Page 14: ...Qty 24 30 3 8 Spring Washers not included E Qty 24 30 3 8 Hex Nuts not included See Figure K 37 As shown in the diagram drill all mounting holes with a 3 8 high speed drill bit See Figure K 38 Use the 3 8 Cross Head Bolts 3 8 Flat Washers 3 8 Spring Washers and 3 8 Hex Nuts to secure the Plywood bed to the Trailer frame See Figure K 48 48 48 48 9 29 9 29 13 96 14 35 8 9 0 75 4 37 4 37 13 96 13 96 ...

Page 15: ...ng Washer not included I Qty 112 3 8 Flat Washer not included J Qty 72 3 8 Hex Nut not included See Figure L and Figure M next page 40 Cut the Stakes Front End Rails Back End Rails and Side rails to the sizes indi cated in the illustration and drill 3 8 diameter mounting holes where shown See Figure L 41 To determine where to drill 3 8 holes in the Stakes place the eight Stakes in the eight Stake ...

Page 16: ...Cross Head Bolts and 3 8 Nuts See Figure M 45 NOTE For quick folding purposes you may not want to bolt down the Stakes permanently to the Stake Clamps 25 of the Trailer FIGURE M 3 8 NUT 3 8 SPRING WASHER 3 8 FLAT WASHER 3 8 X 1 3 4 CROSS HEAD BOLT 3 8 NUT 3 8 SPRING WASHER 3 8 FLAT WASHER 3 8 SPRING WASHER 3 8 FLAT WASHER 3 8 X 3 3 8 CROSS HEAD BOLT STAKE CLAMP 25 3 8 X 2 3 8 HEX BOLT CONNECTING P...

Page 17: ... the Adjustment Nut until no play is present After unlocking the Handle the Nut retaining plate holding the adjusting nut in place needs to be pressed back while the Nut is tightened After Nut is tightened the retaining plate needs to fit in place against the flats of the Nut to prevent it from moving This adjustment should be done by 2 people If the Adjustment Nut is too tight the Handle will not...

Page 18: ...this point Insert a new Cotter Pin through the Castle Nut and the hole in the axle Bend the Pin back locking it and the Nut in place 5 TO CLEAN use only water and a mild detergent 7 When towing the Trailer over long distances stop and check the tightness of all con nections Side Running Lights 24 and Tail Lights 28L 28R at least every 100 miles 8 Carry emergency flares and fire extinguisher if req...

Page 19: ...g Plate 2 15 Spring 2 16 Axle 1 17 U Bolt 4 18 Hub 2 19 Tire Assembly 2 20 Bearing 2 21 Dust Cap 2 22 Fender 2 23 Fender Seat 2 24 Side Running Light 2 25 Stake Clamp 8 Part Description Qty 26 Tail Light Bracket 2 27 License Plate Bracket 1 28L Left Tail Light 1 28R Right Tail Light 1 29 Safety Pin 1 30L Caster Base Left 1 30R Caster Base Right 1 31 Grease Fitting 2 32 Seal 2 A Bolt M10 x 20 64 B ...

Page 20: ...milar complaints it may open an investigation And if it finds that a safety defect exist in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Changzhou Nanxiashu Tool Company To contact NHTSA you may either call the Auto Safety Hotline toll free at 1 800 424 9393 or 202 366 0123 or write to NHTSA U S...

Page 21: ... technical questions please call 1 800 444 3353 PAGE 21 Wiring Diagram NOTE Some trailer tail lights will have two leads instead of three They connect to the harness leads the same way brown to brown color to color ...

Page 22: ...s to the original purchaser that this product is free from defects in materials and workmanship for the period of ninety days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities or to lack of maintenance We shall in no event be liable for death injuries to persons or proper...

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