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// 16. TROUBLESHOOTING

Faults

Possible cause

Action

Engine turns but does not start

Spark plug oily or wet

Clean and dry the spark plug, or change it if

necessary.

Short circuit cable in wiring harness

frayed, kill switch defective, fault in

ignition system

Check the wiring harness. (visual check)

Check the electrical system:

-CDI

-Coil

-Rotor

Water in carburetor or jets blocked

Check/set the carburetor components.

Motorcycle was out of use for a long

time and there is old fuel in the float

chamber

Empty the carburetor float chamber.

Valve clearance too little

– Adjust the valve clearance.

The engine does not turn when the

starter button is pressed

Battery is discharged

Recharge the battery.

Check the charging voltage.

Check the open-circuit current.

Check the stator winding of the alternator.

Main fuse blown

Change the main fuse.

Starter relay defective

Check the starter relay.

Starter motor defective

Check the starter motor.

Engine has no idle

Idling jet blocked

Check/set the carburetor components.

Adjusting screws on the carburetor

are in turned to the wrong position

Carburetor - adjust the idle speed ( .76).

Spark plug defective

Change spark plug.

Ignition system defective

Check the ignition coil.

Check the spark plug connector.

Engine does not speed up

The carburetor is flowing over be-

cause the float needle is dirty or worn

Check/set the carburetor components.

Loose carburetor jets

Check/set the carburetor components.

Fault in ignition system

Check the ignition system.

Engine has too little power

Fuel supply interrupted

Check the fuel tank breather.

Clean the fuel tap.

Check/set the carburetor components.

Air filter very dirty

Clean the air filter and air filter box.

Exhaust system leaky, deformed or

too little glass fiber yarn filling in main

silencer

Check exhaust system for damage.

Change the glass fiber yarn filling of the

main silencer.

Ignition system defective

Check the ignition coil.

Check the spark plug connector.

Noticeable wear

Overhaul the engine.

Clutch engagement speed too low or

too high

Check the clutch setting.

Valve clearance too little

Adjust the valve clearance.

Engine stalls or is popping into the

carburetor

Lack of fuel

Fill up with fuel. ( . .40)

Engine takes in bad air

Check the intake flange and carburetor for

tightness

The connector or ignition coil is loose

or oxidized

Clean the plug-in connection and treat it

with contact spray.

White smoke emission (steam in

exhaust gas)

Damaged cylinder head or cylinder

head gasket

Check the cylinder head or cylinder head

gasket.

Battery is discharged

Battery is not charging

Check the charging voltage.

Check the stator winding of the alternator.

Unwanted power consumer

Check the open-circuit current.

Содержание APOLLO 150

Страница 1: ... USER MANUAL RXF FREERIDE 125 FREERIDE 140 FREERIDE 150 FREERIDE S 190 APOLLOMOTORS FR ...

Страница 2: ... and or specifications Ying Er General Manager Ying Er General Manager Date of Issue Date of Issue 2014 30 EU 2014 30 EU EN16029 EN16029 EC Declaration of Conformity conforming to Directive 2006 42 EC We Zhejiang Apollo Motorcycle Manufacturer Co Ltd Jinyan hill Industrial Area Quanxi Town Wuyi City Zhejiang Province China declare in sole responsibility that the product EC Declaration of Conformit...

Страница 3: ......

Страница 4: ...dules and operating instructions contained within this manual Apollo continually seeks advancements in product design and quality There fore while this manual contains the most current product information available at the time of printing there may be minor discrepancies between your motorcycle and this manual If there is any question concerning this manual please consult an Apollo dealer AN IMPOR...

Страница 5: ...n plate Apollo recommends that all beginners start off with the speed limiter adjusting screw turned in and the power reduction plate installed in the exhaust manifold to limit the power available while they learn The limiter screw may be gradually turned out to increase maximum speed as the beginner becomes more familiar with operating the motorcycle Parents should decide when to adjust the motor...

Страница 6: ...s are non binding Apollo specifically reserves the right to modify or delete technical specifications prices colors forms materials services designs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as well as to stop production of a particular model without prior notice APOLLO accepts no liability for delivery options deviations from illustration...

Страница 7: ...lt in death or serious injury A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a danger to the environment All work marked with this symbol requires specialist knowledge and technical understanding In the interest of the safety of your child have these jobs performed in an authorized Apollo workshop There your motorcycle will be optim...

Страница 8: ...RELOADING OF THE SHOCK ABSORBER p 44 8 3 VOLT VFORCE SHOCK ABSORBER ELITE MODEL ONLY p 45 8 4 VOLT VTRAAK SHOCK ABSORBER FROM ELITE S MODEL ONLY p 45 8 5 VOLT VTRAAK FRONT FORK FROM ELITE MODEL p 47 8 6 BREATHER PLUG FRONT FORK p 47 8 7 CLEANING THE DUST SLEEVES OF THE TELESCOPIC FORK p 48 8 8 HOW TO CHANGE THE HANDLEBAR POSITION p 48 9 BRAKE SYSTEM p 49 9 1 CHECKING THE BRAKE DISCS p 49 9 2 CHECK...

Страница 9: ...2 6 ADJUSTING THE BASIC POSITION OF THE SHIFT LEVER p 77 12 7 CHECKING THE ENGINE OIL LEVEL p 78 12 8 CHANGING THE ENGINE OIL AND OIL FILTER CLEANING THE OIL SCREENS p 78 12 9 ADDING ENGINE OIL p 80 13 ELECTRICAL SYSTEM p 81 13 1 REMOVING THE BATTERY p 81 13 2 INSTALLING THE BATTERY p 81 14 CLEANING CARE p 82 14 1 CLEANING THE MOTORCYCLE p 82 15 STORAGE p 83 15 1 BIKE STORAGE p 83 16 TROUBLESHOOTI...

Страница 10: ...ur vehicle If a label becomes difficult to read or comes off a replacement label is available from your Apollo dealer 1 1 Canada 10 1 1 Canada 1 2 Reference Standard EN16029 Zhejiang Apollo Motorcycle Manufacturer CO Ltd Jinyan hill Industrial Are Quanxi Town Wuyi City ZHejiang Province China Product off road dirt bike Rated Power kW Displacement CC Model Engine Vehicle Mass kg VIN Date 1 3 6 5 2 ...

Страница 11: ... first ride and keep the vent tube clear off 3 4 5 ATTENTION Ceci est un tuyau de mise à l air Il faut couper le lien en plastique avant de démarrer le moteur Ce tuyau ne doit jamais être bouché 6 OFF 100 kPa 1 00 kgf cm2 15 psi 100 kPa 1 00 kgf cm2 15 psi Details p 14 ...

Страница 12: ...acturer CO Ltd Jinyan hill Industrial Are Quanxi Town Wuyi City ZHejiang Province China Product off road dirt bike Rated Power kW Displacement CC Model Engine Vehicle Mass kg VIN Date This is an engine vent tube Please cut the plastic cable when the first ride and keep the vent tube clear off ...

Страница 13: ...13 5 OFF 100 kPa 1 00 kgf cm2 15 psi 100 kPa 1 00 kgf cm2 15 psi Details p 14 ...

Страница 14: ...n approved helmet and protective gear Use from 6 years old Operation of this motorcycle by children under the age of 6 increase the risk of severe injury or death Adult supervision required for children Never use on paved roads Never carry passengers OFF Turn off the main switch after riding to avoid draining the battery ...

Страница 15: ...ation avoid ride in a space that can be accessed by other people You must take into account the level of vibration excess of your vehicle at the level of the members higher and your entire body As a safety measure it is important to always check the tightness of the bike before and after use Avoid contact with the hot parts of the vehicle exhaust pipe exhaust pipe ORS 100 kPa 1 00 kgf cm2 2 5 psi ...

Страница 16: ...Manufacturer CO Ltd Jinyan hill Industrial Are Quanxi Town Wuyi City ZHejiang Province China Product off road dirt bike Rated Power kW Displacement CC Model Engine Vehicle Mass kg VIN Date Engine Engine vin number Date Date of production VIN Frame vin number ...

Страница 17: ...cle Manufacturer CO Ltd Jinyan hill Industrial Are Quanxi Town Wuyi City ZHejiang Province China Product off road dirt bike Rated Power kW Displacement CC Model Engine Vehicle Mass kg VIN Date This is an engine vent tube Please cut the plastic cable when the first ride and keep the vent tube clear off ...

Страница 18: ...18 5 OFF 100 kPa 1 00 kgf cm2 15 psi 100 kPa 1 00 kgf cm2 15 psi Details p 14 ...

Страница 19: ...operator should know the following requirements be fore riding this motorcycle The motorcycle may only be used in closed off areas remote from public road traffic The vehicle has various information and warning labels at prominent locations Do not remove information warning labels If they are missing you or others may not recognize dangers and may therefore be injured He or she should Obtain thoro...

Страница 20: ...nt Many accidents have been caused by error of the motorcycle operator A typical error made by the operator is veering wide on a turn due to excessive speed or undercornering insufficient lean angle for the speed Never travel faster than warranted by conditions Ride cautiously in unfamiliar areas You may encounter hidden obstacles that could cause an accident Therefore Wear a brightly colored jack...

Страница 21: ...oxide can linger for hours or days in enclosed or poorly ventilated areas If you experience any symptoms of carbon monoxide poisoning leave the area immediately get fresh air and SEEK MEDICAL TREAT MENT Always wear an approved helmet Wear a face shield or goggles Wind in your unprotected eyes could contribute to an impairment of vision that could delay seeing a hazard The use of a jacket heavy boo...

Страница 22: ...ed tested and approved by Apollo for use on your vehicle Many companies with no connection to Apollo manufacture parts and accessories or offer other modifications for Apollo vehicles Apollo is not in a position to test the products that these aftermarket companies produce Therefore Apollo can neither endorse nor recommend the use of accessories not sold by Apollo or modifications not specifically...

Страница 23: ...the motorcycle may become unstable in cross winds Certain accessories can dis place the operator from his or her normal riding position This improper position limits the freedom of movement of the op 23 2 11 Transporting the Motorcycle Be sure to observe following instructions before transporting the motorcycle in another vehicle Remove all loose items from the motorcycle Check that the fuel cock ...

Страница 24: ...aged or worn parts After you complete the repair or service work check the operating safety of the vehicle If you use your motorcycle responsibly you can ensure that problems and conflicts do not occur To protect the future of the motorcycle sport make sure that you use your motorcycle legally display environmental consciousness and respect the rights of others When disposing of used oil other ope...

Страница 25: ...Engine Number 1 Clutch lever p 27 2 Filler cap p 29 3 Filler cap p 71 4 Engine number 5 Shift lever p 31 6 Fuel tap p 30 7 Side stand p 31 8 Shock absorber V TRAAK option p 45 9 Choke p 30 10 Idle speed adjusting p 76 11 Kill switch p 27 11 1 6 10 2 8 9 3 7 4 5 ...

Страница 26: ... right example Chassis number 1 2 3 7 8 9 5 1 Clutch lever p 27 2 Kill switch p 27 3 Hand brake lever p 27 4 Electric starter button p 28 5 Foot brake lever p 31 6 Checking the brake fluid level p 49 7 Removing the air filter p 68 ...

Страница 27: ... is engaged using the hand brake lever The throttle grip 1 is fitted on the right side of the han dlebar Kill switch 1 is fitted on the left side of the handlebar Possible states Kill switch in basic position In this position the ignition circuit is closed and the en gine can be started Kill switch pressed In this position the ignition circuit is interrupted a run ning engine stops and a non runni...

Страница 28: ...ndlebar It shows the total number of service hours of the engine The service hour counter begins counting when the en gine is started and stops when the engine is switched off This button 1 does a general cut of the motorcycle 4 5 Electric starter button only for electric star 4 6 Service hour counter 4 7 ON OFF switch The value indicated by the service hour counter cannot be cleared or adjusted C...

Страница 29: ...tact rinse the affected area with plenty of water Rinse the eyes thoroughly with water and consult a doctor in case of fuel contact with the eyes Change your clothing in case of fuel spills on them Keep fuels correctly in a suitable canister and out of the reach of children The fuel in the fuel tank expands when warm and can escape if overfilled Improper handling of fuel is a danger to the environ...

Страница 30: ...iding is done with the lever in this position Choke 1 is fitted on the left side of the carburetor Activating the choke function frees a drill hole in the carburetor through which the engine can draw extra fuel This results in a richer fuel air mixture which is needed for a cold start Kick starter 1 is fitted on the right side of the engine The kick starter can be swiveled Possible states Choke fu...

Страница 31: ...ver 1 is mounted on the left of the engine The neutral or idle position is before the first gear N 1 2 3 4 The neutral or idle position is between the first and se cond gears for the Zongshen 190cc only 1 N 2 3 4 5 The side stand 1 is on the left side of the vehicle The side stand 1 is on the left side of the vehicle When you are riding side stand 1 must be folded up 2 1 1 2 1 1 ...

Страница 32: ...perate the vehicle wi thout supervision Make it clear to your child that he or she may only drive at speeds commensurate with the child s riding abilities and the road conditions Do not ask too much of your child Do not consider participation in competitive activities until your child s stamina riding techniques and motivation are at the necessary levels Only let your child ride on the vehicle if ...

Страница 33: ...nd injury risks To give your child a feeling for the brake system you should push your child at first Do not start the engine until your child is able to apply the necessary front brake pressure Carefully read the entire Owner s Manual together with your child before going for the first ride Explain to your child the techniques of riding and falling e g how shifting weight can influence hand ling ...

Страница 34: ...ry full throttle operation under load i e two to three seconds maximum does not harm the engine Each full throttle acceleration should be followed with a substantial rest period for the engine To allow the engine to cool down from the temporary buildup of heat cruise at a lower engine speed After the first 5 hours of operation thoroughly check the motorcycle for loose parts oil leakage and any oth...

Страница 35: ...urs 70 During the first 5 operating hours 100 Avoid fully opening the throttle If any engine trouble should occur during the engine break in period immediately have a Apollo dealer check the vehicle During the running in phase do not exceed the specified engine performance ...

Страница 36: ...tension 70 Wheels Check the tire condition 56 Check the tire air pressure 57 Check the spoke tension 57 Air filter Check the air filter 68 Controls Check the settings of all controls and ensure that they can be operated smoothly Screws Check all screws nuts and hose clamps regularly for tightness Before using this vehicle check the following points Failure to inspect or maintain the vehicle proper...

Страница 37: ...to the stop Forcefully step on the kick starter pushing it all the way forward At temperatures below 15 C 60 F several attempts at starting may be necessary to warm up the lithium ion battery and thereby increase the starting power If the motorcycle is unwilling to start the cause can be old fuel in the float chamber The flammable elements of the fuel evaporate after a long time of standing If the...

Страница 38: ...n while starting open the throttle briefly and release the throttle grip or turn the throttle grip for ward After reaching maximum speed by fully opening the throttle grip turn the throttle back so it is 3 4 open This will barely reduce the speed but fuel consumption will be considerably lower Always open the throttle only as much as the engine can handle abrupt throttle opening increases fuel con...

Страница 39: ...orm any work on the vehicle Do not park the vehicle near to materials which are highly flammable or explosive Allow the vehicle to cool down before covering it Brake the motorcycle Shift the transmission to idle Press and hold the kill switch while the engine is idling until the engine stops Park the motorcycle on firm ground The parked vehicle can roll away or fall over Park the vehicle on a firm...

Страница 40: ...uel vapors In case of skin contact rinse the affected area with plenty of water Rinse the eyes thoroughly with water and consult a doctor in case of fuel contact with the eyes Change your clothing in case of fuel spills on them Danger of poisoning Fuel is poisonous and a health hazard Switch off the engine Open the filler cap 29 Fill the fuel tank with fuel up to measurement A Guideline Close the ...

Страница 41: ... dealers are trained and equipped to perform these particular services Failure to properly maintain the vehicle or performing maintenance activities incorrectly may increase your risk of injury or death during service or while using the vehicle If you are not familiar with vehicle service have a Apollo dealer perform service Turn off the engine when performing maintenance unless otherwise specifie...

Страница 42: ...lever chain and check for smooth operation Check play of steering head bearing 63 Grease the steering head bearing 64 8 Wheels Check the tire condition 56 Check the tire air pressure 57 Check the wheel bearing for play Check the wheel hubs Check the rim run out Check the spoke tension 57 9 Chain Check the chain rear sprocket engine sprocket and chain guide 71 Check the chain tension 70 10 Engine C...

Страница 43: ...OR EVERY 80 HOURS 11 Various Check all hoses e g fuel cooling bleeder drainage etc and sleeves for cracking leaks and incorrect routing Check the cables for damage and routing without sharp bends Check that the throttle cables are undamaged rout ed without sharp bends and set correctly Check the screws and nuts for tightness Final check Check the vehicle for safe operation and take a test ride Ser...

Страница 44: ...rn the adjusting ring as desired Turning it counterclockwise will reduce the preload turning it clockwise will increase the preload After readjusting the clamping screw tighten it to 5 Nm 6 ft lb VOLT V ONE FREERIDE VOLT V FORCE ELITE V TRAAK FREERIDE S When adjusting the basic chassis setting first adjust the shock absorber and then the fork For optimal motorcycle riding characteristics and to av...

Страница 45: ...ightbychecking the riding sag The static sag must be correctly adjusted before the riding sag can be determined The VOLT V FORCE rear shock absorber can only be adjusted by rebound The VOLT V TRAAK can be adjusted by compression high speed low speed and by rebound damping 8 3 VOLT V FORCE SHOCK ABSORBER Freeride S 190 model only 8 4 VOLT V TRAAK SHOCK ABSORBER Freeride S option Rebound damping fun...

Страница 46: ...ckwise to reduce damping during rebounding Rebound damping function of the shock absorber STANDARD LOW SPEED SETTING Turn the adjusting the left screw blue to the limit in a clockwise direction using a screwdriver Unscrew the respective number of clicks for the specific type of shock absorber in a counterclockwise direction STANDARD ADJUSTMENT Turn the adjusting screw clockwise to the stop Then tu...

Страница 47: ...gree of damping of the rebound can be adjusted Turn the knob clockwise to increase damping turn it counterclockwise to re duce damping during rebounding STANDARD ADJUSTMENT Turn adjusting screw clockwise as far as it will go Turn it back by as many clicks as are specified for the relevant type of fork After every 5 hours of use for competitive racing slacken the breather plugs 1 a few turns in ord...

Страница 48: ...can be readjusted ELITE ELITE S only Thus you can put the handlebar in the position that is the most convenient for you The upper triple clamp includes bores arranged Accor dingly you can mount the handlebar in different positions For this purpose remove screws 1 of the handlebar clamps Mount handlebar and handlebar clamps and tighten screws 1 to 22 Nm The gap between the handlebar support and han...

Страница 49: ...an the specified value Change the front brake discs Change the rear brake disc Check the front and rear brake discs for damage cracking and deformation If the brake disc exhibits damage cracking or deformation Change the front brake discs Change the rear brake disc Wear reduces the thickness of the brake disc around the area used by the brake linings Danger of accidents LAn insufficient brake flui...

Страница 50: ...ke fluid for the front and rear brake is changed in accordance with the service schedule Your authorized Apollo workshop will be glad to help Preparatory work Check the front and rear brake linings 52 Main work Move the brake fluid reservoir to a horizontal position Check the brake fluid level in removing de cover If the brake fluid level has dropped below marking Add front brake fluid 49 Keep bra...

Страница 51: ... Clean up overflowed or spilled brake fluid immediately with water Avoid contact between brake fluid and painted parts Brake fluid attacks paint Only use clean brake fluid from a sealed container Preparatory work Check the front brake linings 52 Main work Move the brake fluid reservoir to a horizontal position Remove screws 3 Remove cover 1 with membrane 2 Add brake fluid to level A Guideline Leve...

Страница 52: ...gs 52 Check the brake linings for damage and cracking If damage or cracking is visible Change the front brake linings 52 Remove cotter pins pull out pin and remove the brake li nings Clean the brake caliper and brake caliper support Check that leaf spring in the brake caliper and sliding plate in the brake caliper support are seated correctly Manually press the brake caliper toward the brake disc ...

Страница 53: ...ification Detach spring 1 Loosen nut 2 and with push rod 3 turn it back until you have maximum free travel To adjust the basic position of the foot brake lever to indivi dual requirements Turn push rod 3 accordingly until you have free travel If ne cessary adjust the basic position of the foot brake lever Guideline Free travel at foot brake lever 3 5 mm 0 12 0 2 in Hold push rod 3 and tighten nut ...

Страница 54: ...e fork Remove spacers 3 Check the wheel bearing for damage and wear If the wheel bearing is damaged or worn Change the front wheel bearing Insert the spacers the longest one must be on the disc side Position the front wheel and insert the wheel spindle who must greased Tighten nut 1 Always keep the brake discs free of oil and grease Clean the brake discs with brake cleaner when necessary Make sure...

Страница 55: ... against the spokes Cover the components to protect them against damage Do not operate the foot brake lever when the rear wheel is removed Remove nut 1 Remove chain adjuster 2 Withdraw wheel spindle 3 only enough to allow the rear wheel to be pushed forward Push the rear wheel forward as far as possible Remove the chain from the rear sprocket Danger of accidents Damaged brake discs reduce the brak...

Страница 56: ...bf ft Operate the foot brake lever repeatedly until the brake li nings are in contact with the brake disc and there is a pres sure point The type condition and air pressure of the tires all have a major impact on the handling of the motorcy cle The tires mounted on the front and rear wheels must have a similar profile Worn tires have a negative effect on handling characteristics especially on wet ...

Страница 57: ...nsion in the spokes is too low then lateral and radial run out will form in the wheel Other spokes will become looser as a result Check spoke tension regularly and in particular on a new vehicle Your authorized Apollo workshop will be glad to help Strike each spoke briefly using a screwdriver blade If you hear different tone frequencies from different spokes of equal length and diameter this is an...

Страница 58: ...ust and coarse dirt particles from the inside fork tubes Over time dirt can accumulate behind the dust boots If this dirt is not removed the shaft seal rings behind can start to leak Danger of accidents Oil or grease on the brake discs reduces the braking effect Always keep the brake discs free of oil and grease Clean the brake discs with brake cleaner when necessary Nettoyer et lubrifier le cache...

Страница 59: ...n the brake line and clamp Mount and tighten screws 3 11 3 Installing the fork protector 11 4 Removing the fork legs Preparatory work Raise the motorcycle with a lift stand Remove the front wheel 54 Main work Remove screws 1 and take off the clamp Remove screws 2 and take off the brake caliper Allow the brake caliper and brake line to hang loosely to the side Elite Loosen screws 3 Take out the lef...

Страница 60: ...m 14 8 lbf ft Tighten screws 3 Guideline Screw bottom triple clamp M8 20 Nm 14 8 lbf ft Position the brake caliper and mount and tighten screws 4 Guideline Screw front brake caliper M6 10 Nm 7 3 lbf ft Position the brake line and clamp Mount and tighten screws 5 The second milled groove in the fork leg must be flush with the upper edge of the upper triple clamp 1 2 3 5 4 ...

Страница 61: ... Preparatory work Raise the motorcycle with a lift stand Remove the front wheel 54 Remove the fork legs 59 Remove the start number plate 64 Dismount the front fender 65 Main work Remove protective ring Remove the lower triple clamp with the steering stem Take out the upper steering head bearing Cover the components to protect them against damage Do not kink the cables and lines 1 2 1 Position the ...

Страница 62: ... caliper M6 10 Nm 7 3 lbf ft Position the brake line and clamp Mount and tighten screws 7 Finishing work Install the front fender 65 Install the start number plate 65 Check that the wiring harness throttle cables and brake and clutch lines can move freely and are routed correctly Install the front wheel 54 Check play of steering head bearing 63 Remove the motorcycle from the lift stand Tighten scr...

Страница 63: ...nge No resting locations should be noticeable If click positions are noticeable Adjust the steering head bearing play 64 Check the steering head bearing and replace if required Finishing work Remove the motorcycle from the lift stand 11 8 Checking play of steering head bearing Danger of accidents Incorrect steering head bearing play impairs the handling characteristic and damages com ponents Corre...

Страница 64: ... head M22 64 Nm 47 2 lbf ft Using a plastic hammer tap lightly on the upper triple clamp to avoid stresses Tighten screws 4 Guideline Screw top triple clamp M8 20 Nm 14 8 lbf ft Tighten screws 2 Tighten nut 3 Guideline Screw top triple clamp M8 20 Nm 14 8 lbf ft Remove the lower triple clamp 61 Install the lower triple clamp 61 11 11 Removing the start number plate Remove screw 1 Unhook the start ...

Страница 65: ...ke line Position the start number plate Holding lugs 1 engage in the fender Mount and tighten screw 2 Guideline Screw start number plate M6 4 Nm 3 lbf ft Remove screws 1 Remove the front fender 11 14 Installing the front fender Position the fender with drill holes 1 in the holding lugs on the start number plate 2 1 1 1 ...

Страница 66: ...e side and remove the shock absorber Position the front fender Mount and tighten screws 2 Guideline Screw fender M6 4 Nm 3 lbf ft 11 16 Installing the shock absorber Main work Push splash protector 1 to the side Mount the screw 2 Raise the swingarm position the shock absorber with screw 3 Danger of accidents Modifications to the suspension settings can seriously alter the vehicle s ride behavior F...

Страница 67: ...ing Guideline Screw bottom shock absorber M10 45 Nm 33 2 lbf ft Install the rear wheel 56 Finishing work Remove the motorcycle from the lift stand Remove the screw 1 bellow the seat 11 18 Mounting the seat Hook the seat onto screw 1 lower the seat at the rear and push it forward Catch 2 hooks into the fuel tank Tighten the screw 3 2 1 1 3 4 5 1 ...

Страница 68: ... the air filter to dry it never wring it out Dommages sur le moteur Unfiltered intake air has a negative effect on the service life of the engine Dust and dirt will enter the engine without an air filter Do not clean the air filter with fuel or petroleum since these substances attack the foam Wash the air filter thoroughly in special cleaning liquid and allow it to dry properly 11 21 Removing the ...

Страница 69: ... Danger of accidents Oil or grease on the tires reduces the road grip Danger of accidents Oil or grease on the brake discs reduces the braking effect Environmental hazard Hazardous substances cause environmental damage Remove the lubricant from the tires using a suitable cleaning agent Always keep the brake discs free of oil and grease Clean the brake discs with brake cleaner when necessary The se...

Страница 70: ...in is tensioned too much the chain engine sprocket rear sprocket transmission and rear wheel bearings wear more quickly Some components may break if overloaded If the chain is too loose the chain may fall off the engine sprocket or the rear sprocket As a result the rear wheel locks or the engine will be damaged Check the chain tension regularly Set the chain tension in accordance with the specific...

Страница 71: ...reparatory work Raise the motorcycle with a lift stand Main work Shift the transmission to idle Check the rear sprocket and engine sprocket for wear If the rear sprocket or engine sprocket is worn Change the drivetrain kit Check the chain for wear If the chain is worn Change the drivetrain kit New chains wear out faster on old worn sprockets 11 26 Checking the chain rear sprocket engine sprocket a...

Страница 72: ...n sliding guard Guideline Upper Screw chain sliding guard M8 15 Nm 11 1 lbf ft Bottom screw chain sliding guard M8 15 Nm 11 1 lbf ft Check the chain guide with a slide gauge for dimension Minimum thickness of the chain guide 6 mm 0 24 in If the measured value is less than the specification Change the chain guide Check that the chain guide is firmly seated If the chain guide is loose Tighten the sc...

Страница 73: ...ged swingarm Repair of the swingarm is not authorized by Apollo Danger of accidents The throttle cable may slip out of the guide if routed incorrectly The throttle slide will then no longer be closed and the speed can no longer be controlled Make sure that the throttle cable routing and the play in throttle cable complies with the specification Preparatory work Turn the knurled screw on the fuel t...

Страница 74: ...lebar for damage wear and looseness If a rubber grip is damaged worn or loose Change and secure the rubber grip Preparatory work Check the rubber grip 74 Main work Secure the rubber grip at two locations with the retaining wire The twisted wire ends face away from the palms and are bent in toward the rubber grip ...

Страница 75: ...ntoxication Exhaust gases are toxic and inhaling them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use an effective exhaust extraction system when starting or running the engine in an enclosed space Preparatory work Turn the knurled screw on the fuel tap all the way clockwise Remove the fuel tank Check the throttle cable routing 7...

Страница 76: ...omponents are subject to increased wear caused by engine vibration Wear can result in malfunctioning Danger d intoxication Exhaust gases are toxic and inhaling them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use an effective exhaust extraction system when starting or running the engine in an enclosed space Adjust the idle speed ...

Страница 77: ... idling jet If you can turn the idle adjusting screw to the end without any change of engine speed you have to install a smaller idling jet When driving the shift lever must not touch the rider s boot when in the basic position When the shift lever keeps touching the boot the transmission will be subject to an excessive load 12 5 Checking the basic position of the shift lever 12 6 Adjusting the ba...

Страница 78: ...old or warm After switching off the engine wait one minute before checking the level 12 8 Changing the engine oil and oil filter cleaning the oil screens Danger of scalding Engine and gear oil get very hot when the motorcycle is ridden Wear suitable protective clothing and safety gloves In the event of scalding rinse the area affected immediately with lukewarm water Danger pour l environnement Haz...

Страница 79: ...ter out of the oil filter housing Completely drain the engine oil Thoroughly clean the parts and sealing surfaces Lay the motorcycle on its side and fill the oil filter housing to about 3 4 full with engine oil Fill the oil filter with engine oil and position the oil filter in the housing Mount and tighten the screws Guideline Engine Oil 89 Stand the motorcycle upright Remove filler plug 8 with th...

Страница 80: ...n effective exhaust extraction system when starting or running the engine in an enclosed space Start the engine and check that it is oil tight Finishing work Check the engine oil level 78 12 9 Adding engine oil Too little engine oil or poor quality engine oil results in premature wear of the engine For optimal performance of the engine oil do not mix different types of engine oil Danger d intoxica...

Страница 81: ...th holding bracket Connect the red positive cable to the battery Guideline Screw battery terminal M5 2 5 Nm 1 84 lbf ft Connect the black negative cable to the battery Guideline Screw battery terminal M5 2 5 Nm 1 84 lbf ft Risk of injur Batteries contain harmful substances Keep batteries out of the reach of children Keep sparks and open flames away from the batteries Only charge batteries in well ...

Страница 82: ... cleaner and then clean with a paintbrush After rinsing the motorcycle with a gentle spray of water allow it to dry thoroughly Remove the plug from the exhaust system Push back the protection caps of the handlebar controls to allow any water that has penetrated to evaporate After the motorcycle has cooled off lubricate all moving parts and bearings Clean the chain Treat bare metal parts except for...

Страница 83: ...ueling for the last time before taking the motorcycle out of service add fuel additive Refuel 40 Clean the motorcycle 82 Change the engine oil and oil filter and clean the oil screens 78 Check the tire air pressure 57 Remove the battery 81 Recharge the battery Guideline Storage temperature of battery without direct sunshine 0 35 C 32 95 F Store the vehicle in a dry location that is not subject to ...

Страница 84: ...oes not speed up The carburetor is flowing over be cause the float needle is dirty or worn Check set the carburetor components Loose carburetor jets Check set the carburetor components Fault in ignition system Check the ignition system Engine has too little power Fuel supply interrupted Check the fuel tank breather Clean the fuel tap Check set the carburetor components Air filter very dirty Clean ...

Страница 85: ...4 gear N 1 2 3 4 Transmission ratio 1re vitesse 3 272 2e vitesse 1 937 3e vitesse 1 35 4e vitesse 1 043 Spark plug NGK CR7HSA Starting aid Kick Type Moteur à essence monocylindre à 4 temps Design 1 cylinder 4 stroke engine Displacement 140ml Stroke 57 Bore 56 Compression 9 8 1 Valve diameter intake 27mm Valve diameter exhaust 23mm Valve clearance Intake at 20 C 68 F 0 03 0 05mm Exhaust at 20 C 68 ...

Страница 86: ...vitesse 1 937 3e vitesse 1 35 4e vitesse 1 043 Spark plug NGK CR7HSA Starting aid Kick Type Moteur à essence monocylindre à 4 temps Design 1 cylinder 4 stroke engine Displacement 187 2ml Stroke 62 Bore 62 Compression 10 6 11 3 1 10 6 11 3 1 Valve diameter intake 30mm Valve diameter exhaust 26mm Valve clearance Intake at 20 C 68 F 0 05 0 07 mm Exhaust at 20 C 68 F 0 05 0 07 mm Crankshaft bearing 2 ...

Страница 87: ... position from top Idle mixture adjusting screw 1 circle back from right limiting position Main jet 98 Idling jet 35 Throttle slide Φ2 473 Carburetor type MOLKT C26 149CC Needle position 3 5 position from top Idle mixture adjusting screw 1 circle back from right limiting position Main jet 95 Idling jet 38 Throttle slide Φ2 473 17 2 4 ELITE S 190 Carburetor type MOLKT PE28 Needle position 3 5 posit...

Страница 88: ... FREERIDE S 190 VOLT SUSPENSION V FORCE 350mm Shock absorber FREERIDE S 190 option VOLT SUSPENSION V TRAAK 350mm Rear suspension travel 58mm Brake system Freins à disques étriers de frein flottants Diamètre des disques de frein Front 220 mm rear 190 mm Brake discs wear limit 2 2 mm 0 087 in Tire air pressure off road 1 0 bar 15 psi Secondary ratio Chain KMC 428 Rear sprockets available 37 39 41 43...

Страница 89: ...89 NOTES ...

Страница 90: ...90 NOTES ...

Страница 91: ...NOTES ...

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