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Amsco RELIANCE 444 HTM, Руководство по установке

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P-920012-041

Uncrating/Installation Instructions

Listing of Warnings, Cautions and Symbols

WARNING - CHEMICAL BURN AND/OR EYE INJURY HAZARD:

Risk of explosion: Do not remove from pressurized lines. Do not exceed maximum temperature/
pressure specifications. Do not install/service without following installation instructions (see
sensor manual). Wear safety goggles and face shield during installation/service. Do not alter
product construction. Failure to follow safety instructions could result in severe personal injury.

WARNING - HEALTH HAZARD:

Vapors from solvents can be harmful. Use with adequate ventilation. Follow directions on the
container.

CAUTION - POSSIBLE EQUIPMENT DAMAGE:

After utilities are connected to equipment, slowly remove the protective adhesive paper from the
exterior cabinet panels to reduce the level of static discharge.

When removing adhesives from stainless steel, use a small amount of non-flammable cleaning
solvent. Rub in a back-and-forth motion (in same direction as surface grain). Solvent rubbed in a
circular motion or applied with a wire brush or steel wool on door and chamber assemblies can be
harmful to stainless steel. Do not use solvents on painted surfaces.

Once three-phase power is connected, check pump for correct rotation (indicated by arrow on pump
motor).  Incorrect pump rotation may result in pump damage and improper cleaning action.

Before operating unit, always position each manifold or accessory header over a manifold
connector. If manifolds or accessory headers are not positioned correctly, damage may result and
unit will be unable to effectively wash loads.

Содержание RELIANCE 444 HTM

Страница 1: ...UNCRATING INSTALLATION INSTRUCTIONS AMSCO RELIANCE 444 HTM SINGLE CHAMBER WASHER DISINFECTOR 02 28 02 P 920012 041 Rev 0 ...

Страница 2: ...RIS AGREES TO DEFEND INDEMNIFY AND HOLD CUSTOMER HARMLESS FROM ANY AND ALL CLAIMS LIABILITY DAMAGES OR EXPENSES DUE TO PERSONAL INJURIES INCLUDING DEATH TO EMPLOYEES OF STERIS AND CUSTOMER AND TO THIRD PARTIES AND FOR PROPERTY DAMAGE TO THE EXTENT CAUSED BY THE WILLFUL ACTS NEGLI GENCE OR STRICT LIABILITY OF STERIS CUSTOMER AGREES TO DEFEND INDEMNIFY AND HOLD STERIS HARMLESS FROM ANY AND ALL CLAIM...

Страница 3: ... observedwhenuncrating installing andoperatingthiswashercan be found on Page 1 1 of these instructions Do not begin uncrating installing this equipment until you have become familiar with this information IMPORTANT Be sure to check local occupational health and safety regulations as well as electric and plumbing codes for any special requirements that may pertain to the installation of this unit A...

Страница 4: ... representative will gladly review these with you Sales and Service Information Technical Assistance STERIS Corporation STERIS Engineering Services 5960 Heisley Road 2424 West 23rd Street Mentor Ohio 44060 Erie PA 16506 Tel 440 354 2600 Tel 814 452 3100 Fax 440 639 8199 Fax 814 870 8400 Manufacturing Plant Authorized EU Representative STERIS Canada Corporation STERIS Limited 415 rue des Alleghanys...

Страница 5: ... with the following regulations Governing Directive for the affixing of the CE mark Medical Device Directive 93 42 EEC Annex II Standardsappliedtodemonstrateconformitytothedirectives IEC 61010 1 IEC 61010 2 045 IEC 61326 1 Compliant with the requirements mentioned in the guidance document HTM 2030 Introduction Certification ...

Страница 6: ...iv P 920012 041 Uncrating Installation Instructions This Page Intentionally Left Blank ...

Страница 7: ...plies 2 7 Manual Opening of Door with Air Supply 2 7 3 INSTALLATION INSTRUCTIONS 3 1 Technical Specifications 3 1 Voltage Amperage and Power Consumption 3 1 Permissible Environmental Conditions 3 1 Noise Level 3 1 Installation Requirements 3 2 Connect Utilities 3 5 Cleanup 3 6 4 INSTALLATION CHECKLIST 4 1 5 OPERATIONAL TEST 5 1 Test Procedure 5 1 Dip Switches Settings 5 5 Start up Procedure for In...

Страница 8: ...vi P 920012 041 Uncrating Installation Instructions This Page Intentionally Left Blank ...

Страница 9: ...to protect your hands WARNING PERSONAL INJURY HAZARD The chamber door is heavy Lifting it manually may require two people Door lifts at high speed keep your head hands or fingers away from door opening WARNING BURN HAZARD When checking the automatic stop feature wear gloves and face protection and open chamber door slowly Hot water steam may be sprayed through door opening if door is opened during...

Страница 10: ...are connected to equipment slowly remove the protective adhesive paper from the exterior cabinet panels to reduce the level of static discharge When removing adhesives from stainless steel use a small amount of non flammable cleaning solvent Rub in a back and forth motion in same direction as surface grain Solvent rubbed in a circular motion or applied with a wire brush or steel wool on door and c...

Страница 11: ...in transit Make note on the bill of lading and check for damage Anyclaimsfordippingonthisnotation Maximum Shipping and Storing Temperature Maximum Humidity Level This Side Up Do Not Stack Fragile Keep Dry Information on the nameplate MODEL Model number of the unit S N Serial number of the unit kVA Kilovolt Ampere V_ Volt Number of phase 3 or 1 blank Alternate Current A Ampere YEAR Year of manufact...

Страница 12: ...s Cautions and Symbols Symbol Definition Symbols on the unit Transfer of Heat Hot Surface Protective Earth Ground Warning Risk of Electrical Shock Electrostatic Sensitive Device Attention Refer to Manual for Further Instructions Warning Risk of explosion Symbols continued ...

Страница 13: ...il puller remove and discard wooden crate frame 8 Carefully remove barrier wall flanges and set aside 9 Remove and discard shrink wrap and polystyrene wrap from unit NOTE Do not remove protective adhesive paper from the exterior cabinet panels until after utilities are connected 10 Open lower service access door and check tip indicator located inside lower service compartment see Figure 2 2 Tip N ...

Страница 14: ...2 2 P 920012 041 Uncrating InstallationInstructions Uncrating Instructions Figure 2 1 Crate Tip Indicator ...

Страница 15: ...structions P 920012 041 Figure 2 2 Amsco Reliance 444 HTM Single Chamber Glassware Washer Disinfector Contactor Box Lower Service Access Panel Upper Service Access Panel Tip Indicator Skid Control Panel Main Power Switch Nameplate EMERGENCY STOP Button ...

Страница 16: ...2 4 P 920012 041 Uncrating InstallationInstructions Uncrating Instructions Figure 2 3 Center of Gravity Center of Gravity Center of Gravity UNLOAD SIDE LOAD SIDE ...

Страница 17: ...very high see Figure 2 3 2 Remove four lag bolts securing unit base to skid NOTE The front right hand side lag bolt is located under the chemical pumps compartment 3 Remove and discard skid from under equipment If necessary use a piece of plywood as a small ramp to slide unit from skid to floor 4 Positionunitinfinallocation Usetubingasrollersandrolltheunit into position NOTE Floorunderunitshouldbe...

Страница 18: ...ng installation or servicing NOTE Do not remove protective adhesive paper from the exterior cabinet panels until after utilities are connected 1 Untighten screws from bottom right and left hand corners of the upper service access panel s see Figure 2 5 2 Remove the Upper Service Access Panel s 3 Remove light bulb from under HEPA filter and install on top of unit Figure 2 5 Remove Upper Service Pan...

Страница 19: ...her connect red hoses to cylinders Door will close completely when electric supply and air will be restored a On load side remove control side panel Use a flat screw driver to turn air pilot valve AC12 load door or 1AC5 unload door to horizontal position Once door is open return air pilot valve to its initial position b To close door use a flat screw driver to turn air pilot valve AC1 load door or...

Страница 20: ...2 8 P 920012 041 Uncrating InstallationInstructions Uncrating Instructions This Page Intentionally Left Blank ...

Страница 21: ... F Maximum relative humidity is 80 percent for temperatures up to 31 C 88 F decreasing linearly to 50 percent relative humidity at 40 C 104 F Mainsupplyvoltagefluctuationnotexceeding 10percentof nominal voltage Installation Category III except for the control supply Instal lation category is II Pollution Degree 2 Equivalent Sound Pressure Level at work station measured 36 1 m away from equipment a...

Страница 22: ...in OFF position only If unit is installed next to other equipment shutoff valves and disconnect switches should be located so that service can be shut off to one piece of equipment at a time The disconnect device of the equipment must be within easy reach of the operator preferably no more than 1 m away from equipment UtilityservicerequirementsareshownonEquipmentDrawing 4 Electricity A disconnect ...

Страница 23: ...al with proper torque requirement Torque requirement for supply conductor terminals Steam heated units L1 L2 L3 N 0 8 1 0 N m Electric heated units L1 L2 L3 N 1 2 1 4 N m Protective conductor terminal 2 0 2 25 N m steam and electric heated units 6 Floor under unit is a noncombustible surface 7 Wall behind unit is a noncombustible surface 8 Always follow local electrical codes and safety related wo...

Страница 24: ...3 4 P 920012 041 Uncrating InstallationInstructions Installation Instructions Figure 3 1 Top Utility Connections Drain Condensate Return Steam Vent Electricity Air Pure Water Hot Water Cold Water ...

Страница 25: ...o a safe sink or drain COLD WATER Blow out the building cold water supply line to remove chips scale etc Connect line to unit connection STEAM required on Steam Heated units only Blow out the buildingsteamsupplylinetoremovechips scale etc Connect line to unit connection NOTE Live steam run steam line to a safe drain CONDENSATE RETURN required on Steam Heated units only Connect building condensate ...

Страница 26: ...previously explained in Section 2 if necessary 4 Remove any adhesive found on panels door s and inside chamberwithasmallamountofnon flammablecleaningsolvent Keep solvent away from all painted surfaces or damage may result 5 Inspect unit and work area to be sure all materials used during installation have been removed THIS COMPLETES THE INSTALLATION Before operating the equipment Installation Check...

Страница 27: ...OTE Ifunitisinstallednexttootherequipment shutoffvalvesand disconnect switches should be located so that service can be shut off to one piece of equipment at a time Unit positioned as shown on Equipment Drawing with required clearance space and in relation to building supply lines Unit is level Use leveling legs if necessary Building cold water line supplies water to unit as specified on Equipment...

Страница 28: ...P 920012 041 Uncrating InstallationInstructions Installation Checklist Floor surrounding unit has nonslip surface IMPORTANT Afterafewweeksofoperation inspectunitforleaks Retighten all clamps and connections ...

Страница 29: ...ion 5 Turn Main Power switch located in upper service compartment see Figure 2 2 to ON position Display shows MONITORINITIALIZING then AMSCO RELIANCE MODEL 444 Verify that model name temporarily appears on the display screen Display shows the first cycle menu screen INSTR UTENSILS GLASSWARE PLASTIC ___Indicates flashing position 6 Check that the printer records POWER FAIL HH MM SS YY MM DD RELIANC...

Страница 30: ...ssembly 18 Press DOOR CLOSE touch pad 19 Press CYCLE START touch pad once to select the INSTR cycle Verifynameofselectedcycleappearsondisplayscreen PRESS START TO PROCESS INSTR NOTE Pressing CYCLE START once will select the cycle corre sponding to the cycle name flashing on the display screen 20 Press CYCLE START touch pad a second time to start the selected cycle NOTE If CYCLE START is not presse...

Страница 31: ...s STOP RESET twice to abort cycle 22 On load side press DOOR OPEN touch pad Display shows ACCESSCODEKNOWN NO 23 Use VALUE up or down touch pad to select YES 24 Press CHANGE VALUEStouch pad Display shows ENTEROPERATOR ACCESSCODE 0000 25 Press CHANGE VALUES touch pad 26 On load side press EMERGENCY STOP BUTTON Interior light and control turn OFF Water is drained from washer 27 Release EMERGENCY STOP...

Страница 32: ... Replace screens in chamber sump 36 Insertemptymanifoldoraccessoryheadersintowashchamber 37 Close chamber door and press CYCLE START touch pad to resumecycleoperation 38 Inspect piping in upper and lower service compartments for leaks If any leaks occur tighten appropriate hose clamp connectionsandunions 39 Allow cycle to run to completion Use the Operator Manual P 920012 042 to verify proper unit...

Страница 33: ...upperleft holdingitinplace 5 Carefullylowercontrolassemblyforwardanddownwarduntilunit stops in a horizontal position Stops are provided to support the control in position 6 Locate dip switch SW1 on Control PC Board see Figure 5 2 7 Make the appropriate settings on the DIP switches See Table 5 1 Dip Switches Settings Table 5 1 Dip Switches Settings Control PC Board Dip Switch Setting 1 OFF 2 OFF 3 ...

Страница 34: ...5 6 P 920012 041 Uncrating Installation Instructions Operational Test Figure 5 2 Control PC Board Jumper Setting Ref 920 010 280 Dip Switch SW1 ...

Страница 35: ... Refer to Section 5 Floppy Disk Starting DataRecording 7 Remove floppy disk and verify if information was recorded 8 RefertoOperatorManual P 920012 042 forproceduretovisu alize information on a PC 9 Insert a virgin disk Follow steps 1 to 3 10 Call Department Supervisor or authorized person to communi cate passcode on independent monitor NOTE We suggest to keep the same factory set passcode IMPORTA...

Страница 36: ...5 8 P 920012 041 Uncrating Installation Instructions Operational Test This Page Intentionally Left Blank ...

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