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AmeriWater 000-HS120, Руководство по эксплуатации и техническому обслуживанию

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AmeriWater 000-HS120 Скачать руководство пользователя страница 46

 

44

 

 

098-0007 Rev B 

 

9

 

MONITORING 

9.1

 

On board data logging 

 
The Centurion Plus Heat Disinfection Device is equipped with a 16 GB microSD card that records data 

every 30 seconds during the disinfection cycle. The system will record the date, time, tank temperature, 
SV1-SV4 status, pump status, heater status, FS1 and FS2 status and the result of the disinfection cycle. 

The SD card is located on the right hand (when viewed from the front) side of the touch screen 
controller. The right side cover must be removed in order to access the SD card. The data is saved as a 
.CSV file that can be viewed in Excel. 

 

In order to view the data log file, a microSD 

 SD card adapter and an SD 

 USB adapter will be 

required. Remove the SD card from the device and plug the SD card into a computer using the required 

adapter. Navigate to the SD card in the file explorer of the computer. Locate the data log file in the 
“Excel” folder on the SD card. The data log will be named DATALOG.CSV. 

 

NOTE:

 The SD card has the capability to save approximately 11000 days worth of data. It is 

recommended to remove the SD card and delete the data log file yearly to prevent issues with 

data recording. 

 

CAUTION: 

Do NOT save the data log on the SD card. If the data log needs to be saved, be sure to save 

the file onto the local computer. Saving the datalog on the SD card will convert the file to a 

.xls (Excel) file and will prevent the Centurion Plus Heat disinfection device from recording 
data onto the SD card. If the file is saved on the SD card, delete the file before reinstalling the 
SD card into the Centurion Plus controller. 

 

CAUTION:

 When removing the SD card, the device should be powered off. Failure to do so may cause 

the data file to become corrupt. 

 

 

Содержание 000-HS120

Страница 1: ...tenance Manual AmeriWater The Water Purification Specialists 3345 Stop 8 Rd Dayton OH 45414 800 535 5585 www ameriwater com 098 0007 Rev B Manufactured With Pride in The USA Centurion Plus Heat Disinf...

Страница 2: ......

Страница 3: ...4 4 5 1 Water connection detail 14 4 6 Checking Electrical Services 15 4 7 Setting Time and Date 15 4 8 Connection to RO 16 4 9 Performing first disinfection cycle 17 4 10 Pre Dialysis Checks 17 4 11...

Страница 4: ...NCE 45 10 1 Planned Routine Checks 45 10 2 Electrical Safety Inspection 45 10 3 Planned Preventative Maintenance Schedule 46 10 4 Cleaning External Surfaces 46 10 5 PLC Battery Replacement 47 10 6 Ext...

Страница 5: ...d to heat water received from the portable RO to 185 degrees Fahrenheit to disinfect the hose The AmeriWater Centurion Plus Heat disinfection device is intended for use in hospitals clinics or dialysi...

Страница 6: ...t can be used to help explain a command or action or give guidance 2 1 Cautionary Labeling There are a number of labels applied to the Centurion Plus Heat disinfection device which identify potential...

Страница 7: ...e system Detailed information about the fuses can be found in Section 5 2 4 Mains ON OFF Rocker Switch I Power On O Power Off The mains power cord will be connected at this point This will supply the...

Страница 8: ...tory body for confirmation of these regulations and standards WARNING The device is not intended to be used in the following situations Oxygen rich environments Intended for indoor use and must not be...

Страница 9: ...recaution shut the RO system down to shut off the water supply to the Centurion Plus Heat disinfection device Refer to the RO manual for detailed information on bring the RO to an immediate stop DO NO...

Страница 10: ...any unapproved parts 2 9 Warranty claims and liability This product is covered under the standard AmeriWater warranty policy For specific terms and conditions contact your AmeriWater sales Representat...

Страница 11: ...by the Hemodialysis machine is then recirculated back into the Centurion Plus Heat disinfection device then back to the RO system The RO reject water is connected to the reject water inlet on the rear...

Страница 12: ...Centurion cart 001 999 00091 Installation kit 1 Includes items shown below 055 0002 VALVE CHECK 35 PSI CRACKING 20 65 PSI ADJUSTABLE 1 4 FNPT SS GENERANT Centurion P17 valve 1 Only included with the e...

Страница 13: ...the P17 and P18 check valves that are installed in the device If the valves are stamped ACV 4FFSS V 15 and ACV 4FFSS V 20 proceed to the next step if the valves are stamped ACV 4FFSS V 25 and ACV 4FF...

Страница 14: ...cover ontop the MROC e Place the Centurion Plus Heat disinfection device onto the pretreatment cart in the location shown Align the feet of the device with the slots on the cart and slide the device i...

Страница 15: ...13 098 0007 Rev B g Place the MROC onto the pretreatment cart as shown Use the locking pin to secure the foot of the system Assembly should h Install the water connections as detailed in Section 4 5 1...

Страница 16: ...upply The RO system must be capable of being connected to an 8mm 5 16 push fit connection It is recommended that the RO have a recirculation line back from the Hemodialysis machine The Centurion Plus...

Страница 17: ...en WARNING Only use the included mains power cord or an AmeriWater approved alternative Use of an inadequate mains power cord may result in damage to the equipment 4 7 Setting Time and Date The Centur...

Страница 18: ...enturion RO system are included in the installation kit for the device The tubing sections included with the installation kit will be labeled with the connection location for ease of install The Centu...

Страница 19: ...n the Black water tubing is connected to the System Drain port Centurion Plus Heat disinfection device The water supply is turned on to the Centurion There are no warning messages displayed on the tou...

Страница 20: ...ating element located in an atmospheric break tank to 176 F to disinfect a single Hemodialysis machine feed water hose The preheat time required shall be approximately 1 hr Once the water reaches the...

Страница 21: ...er Consumption W Single Phase 115 VAC 60 HZ plus earth Standby 5 W Heat Disinfection 1000 W Dispensing 40 W Manual Drain 33 W Add approximately 200 W to each power consumption specification if MROC sy...

Страница 22: ...mm Push Fit 5 2 6 RO Product Water Storage Tank Working Volume 11 5 L Material 316L Stainless Steel Heating Element Connection 1 NPT Float Switch Connection NPT Thermocouple Connection NPT 5 2 7 Weig...

Страница 23: ...tion Indoor Altitude m Up to 2000 Ambient Temperature range C 10 40 Relative Humidity 10 95 Mains Supply Voltage Fluctuation 10 of the nominal voltage 6 COMPONENTS IDENTIFICATION AND SCHEMATICS 6 1 Co...

Страница 24: ...22 098 0007 Rev B Right Side...

Страница 25: ...23 098 0007 Rev B Left Side Top with top panel and controller removed...

Страница 26: ...noid Valve SV2 Tank Drain Solenoid Valve SV3 Return from HD Solenoid Valve SV4 Inlet Solenoid Valve P1 Pump H1 Heater TC1 K Type Thermocouple FM1 Return Flow Meter CS1 Current Switch PS1 Power Supply...

Страница 27: ...25 098 0007 Rev B 6 3 Flow Schematic 6 3 1 Standby Mode...

Страница 28: ...26 098 0007 Rev B 6 3 2 Preheat Mode...

Страница 29: ...27 098 0007 Rev B 6 3 3 Dispensing Mode...

Страница 30: ...28 098 0007 Rev B 6 3 4 Drain Mode...

Страница 31: ...Section 7 2 Entering the appropriate password will allow the user to access the disinfection schedule for the device The system settings will be accessible via a level 2 password from the schedule me...

Страница 32: ...Level 0 No Password Start Disinfection Cycle from Home screen Change Date and Time Disinfection Log Alarm log when alarm is active Clinical Nurse Level 1 5555 Disinfection Schedule Preheat Delay Timer...

Страница 33: ...in idle No system outputs will be active during this mode Standby mode shall be activated upon system start up following a successful disinfection cycle or after an alarm condition has been activated...

Страница 34: ...de ends after either 15 minutes or after the bottom float FS2 closes Upon completion of the dispensing mode the system will enter drain mode to purge any remaining water Then the system will return to...

Страница 35: ...or failed due to an Abort or Alarm condition If storage mode is activated a message will be displayed informing the user that the system will operate based on a schedule This screen also displays the...

Страница 36: ...de Operation Screen This screen appears once the user presses Yes on the confirmation screen On this screen the current tank temperature is displayed A progress bar will scroll from left to right as t...

Страница 37: ...ll be displayed Abort The abort button will send the user to an abort confirmation screen When the abort is confirmed the user will be sent back to the Home Screen The abort will be logged in the Alar...

Страница 38: ...in mode When enabled this mode will prevent the device from automatically sending hot water to the HD machine upon achieving the disinfection set point temperature The user will be prompted with a but...

Страница 39: ...edule Setup Selecting each day of the of the week will prompt the user with the following menu This menu will allow the user to set the desired disinfection start time A message on the right hand side...

Страница 40: ...ank button will turn the system pump on to drain water from the storage tank inside the device The pump will run for 30 seconds after the lower float switch closes to allow the tank to empty completel...

Страница 41: ...press and hold for 2 seconds to clear the log Alarm Log The alarm menu may be accessed by the Alarm Menu button on the settings menu or by pressing the View Active Alarms prompt that appears on the h...

Страница 42: ...2 seconds will clear the alarm log System Keyboard When the user is prompted to enter a password or settings value a simple keyboard will appear Using the ESC button will allow the user to return to t...

Страница 43: ...Shutoff The Heater Shutoff temperature sets the point at which the heating element is turned off during the preheat cycle This value is added to the disinfection temperature to prevent the tank temper...

Страница 44: ...t least one weekly heat disinfection of the feed water hose for the hemodialysis machine Environmental conditions may warrant more frequent disinfections 8 3 Heat Disinfection Sequence Screen Display...

Страница 45: ...cycle the pump will turn on and begin pumping the hot water to the Hemodialysis machine The Centurion Plus Heat disinfection device will return to the Home screen upon completion of the dispensing mod...

Страница 46: ...nto a computer using the required adapter Navigate to the SD card in the file explorer of the computer Locate the data log file in the Excel folder on the SD card The data log will be named DATALOG CS...

Страница 47: ...rrent switch prevents MROC heat disinfect and Centurion Plus disinfection from occurring at the same time section 12 5 Electrical safety test section 10 2 10 2 Electrical Safety Inspection It is recom...

Страница 48: ...fective operation of the device The planned preventative maintenance schedule is only meant to be an indication of the components that may fail prematurely Part Description Part Number 12 18 24 36 Pum...

Страница 49: ...the PLC memory when the power is removed Use the following steps to replace the battery The replacement part number for the battery can be found in Section 13 2 Steps Actions Step 1 Turn off the rocke...

Страница 50: ...he PLC With the screws removed pull the plastic cover straight up to remove and expose the circuit board below Step 5 Grab the circuit board by the Green terminal blocks and pull straight up The upper...

Страница 51: ...ith the new battery installed reinstall the upper circuit board onto the lower Be sure to align the pins shown to avoid bending them Do not force the connector together or damage may be caused to the...

Страница 52: ...ay be replaced by the operator of the device or an authorized technician Use the steps listed below to safely replace the fuses on the device Refer to Section 5 2 4 for the fuse specifications Steps A...

Страница 53: ...disinfection cycles from the factory If this SD card is lost damaged or replaced with an SD card that was NOT supplied by AmeriWater that SD card must be formatted before use to work properly Use the...

Страница 54: ...Select the drive to format from the drop down menu Name the card SD Check the Format Drive using Windows box Once these steps are complete press Start NOTE Formatting the SD card will erase all exist...

Страница 55: ...a disinfection Alarm does not require a reset by the user prior to starting another disinfection cycle 002 Over Temperature Occurs when the tank thermocouple detects a temperature greater than the Max...

Страница 56: ...t thermostats 004 Excessive Water Loss Return flowmeter has detected flow 200 ml min returning to device from HD machine for 45 seconds Verify that the dialysis machine is connected and in rinse mode...

Страница 57: ...in 007 Preheat Failure Tank Low Top float switch was not Closed prior to disinfection set point being reached during preheat Verify that feed RO is on and providing water to the device during preheat...

Страница 58: ...ed until the alarm condition is cleared On the Home screen the user will be presented with a red border as well as a new button that says View Active Alarms Pressing the button will present the user w...

Страница 59: ...n diagnostics page 2 RO not in operation during Preheat Verify that RO is on and producing RO water at the beginning of the disinfection cycle RO not connected to Centurion Plus Heat disinfection devi...

Страница 60: ...ured across terminals 3 and 4 on SSR2 when pump output O6 on PLC is active Verify that constant 12 VDC is measured on terminal 1 between terminal and 0V2 12 VDC power supply has failed Check that fan...

Страница 61: ...k of system using diagnostics menu Manually activate pump and valve SV2 Water should be pumped out of the system drain port when the feed water RO is off If water does not exit device through drain po...

Страница 62: ...port Valve SV3 fails open to drain Disconnect RO reject line from Centurion Plus Verify water does not pass through system drain port Rear fan does not function Fan runs at all times when the rocker s...

Страница 63: ...Pump Heater Status Mode Heater and Pump Status Standby Pump Off Heater Off Preheat Mode FS2 Closed Pump Off Heater Off Preheat Mode FS2 Open Pump Off Heater On Dispensing Mode FS2 Closed 1 Pump Off He...

Страница 64: ...ower outlet located at the rear of the Centurion Plus Heat disinfection device CAUTION The system must be powered on when adjusting the current switch Only trained personnel should attempt this adjust...

Страница 65: ...63 098 0007 Rev B Steps Actions Step 4 Locate the adjustment screw on the current switch CS1 Step 5 Stop the MROC and place the system into heat disinfection mode Wait...

Страница 66: ...on SSR1 flashes or is illuminated use a small flat head screwdriver to adjust the screw on the current switch Turn the screw clockwise to lower the cut off current or turn the screw counter clockwise...

Страница 67: ...ection device is activated while the MROC is running in normal operation NOTE Green LED on SSR1 will be illuminated when heater is on Step 10 With the current switch set reinstall the top cover and si...

Страница 68: ...66 098 0007 Rev B 13 SPARE PART LISTING 13 1 Exploded View...

Страница 69: ...67 098 0007 Rev B...

Страница 70: ...68 098 0007 Rev B...

Страница 71: ...69 098 0007 Rev B...

Страница 72: ...70 098 0007 Rev B...

Страница 73: ...71 098 0007 Rev B...

Страница 74: ...72 098 0007 Rev B...

Страница 75: ...7 66 0067 GROUND TERMINAL BODY ASSEMBLY 18 92 0094 WASHER 4 NYLON 19 001 053 0009 REAR PANEL ASSY END 2 END 20 060 0005 FUSE HLDR PANEL MOUNT 25 QC 250 V 20 A 21 063 0006 FUSE CERM 12A 250VAC 125VDC 3...

Страница 76: ...ON 5 16 T X 1 4 MNPT TRUE SEAL 62 042 0009 FLOW RESTRICTOR FIX ORIFICE 1 L MIN 5 16 STEM X 1 4 NPT CPVC 63 055 0006 VAL CHECK 1 4 MNPT X 1 4 FNPT 316 SS 0 3 PSI CRACKING 64 059 0002 VAL SOL 1 4 NPT 12...

Страница 77: ...T KYNAR TRUE SEAL 100 10 L204 LEGRIS UNION EL 5 16T X 5 16T W SAFETY CLIP 101 10 L304 LEGRIS SPLITER Y DIVIDER 5 16T X 5 16T W SAFETY CLIP 102 10 L381 LEGRIS PLUG IN EL 5 16T X 5 16 STEM SMOOTH STEM W...

Страница 78: ...Appendix 14 1 How to use push fit connectors Installation Ensure that the tubing is cut square Push the tube into the fitting until it stops Removal Push the collet on the fitting in and pull the tube...

Страница 79: ...ifornia to cause cancer birth defects or other reproductive harm One such chemical is Vinyl Chloride a compound used to produce Polyvinyl Chloride PVC The AmeriWater system you have purchased may cont...

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