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14 

6.  

The  EEPROM  then  sends  the  hopper  pulses  out  pin  #23  to pins  6  and  7 of the red 12-pin hopper plugs. 
These pulses travel through the purple and brown wires of the hopper’s wire harness to the hopper’s pins 
8 and 12. 

7.  

The  hopper  turns  itself  on  with  the  first  hopper  pulse.  The  hopper  counts  the  hopper’s  pulses  sent  from 
the  EEPROM  chip  on  IN3  (pin  12),  while  dispensing  the  coins  at  the  same  time.  When  the  amount  of 
hopper pulses equals the coins dispensed through the coin-counting optical sensor, the hopper turns itself 
off. 

8.  

The changer returns to the standby mode with the decimal point flashing once per second until another bill 
is inserted. 

 
 

Functional Descriptions of Out-of-Service Conditions 

 

Out-of-Service  conditions  occur  for  the  Series  AC2002/2002.1  changer  for  the  following  reasons:  low  coins, 
hopper error, validator error, or a blown fuse.

 

 

1.  

Blown Fuse

: an AC power spike in line voltage or a bad transformer on the main logic board can cause a 

blown fuse on the main logic board. If either fuse blows, the indication is the green LED on the main logic 
board will not light. 

a.  Replace the fuse. If the green LED now lights, then there was a spike. 

b.  If  it  does  not  light  and  the  fuse  blows  again,  the  power  transformer  is  shorted.  To  test  the 

transformer,  use  a  voltmeter  set  for  ohms  and  measure  across  the  primary  (40ohms)  and  the 
secondary (1.5ohms). 

2.  

Hopper  Error

:  A hopper error can either be a jammed hopper, a blocked coin-counting optic, or a bad 

hopper logic board.  

a.  Indications  for  a  jammed  hopper  are  that  the  changer  accepts  bills  and  the  meter  counts  up,  but 

nothing or not enough coins are paid out. 

1.  

After two minutes, the EPROM shuts off the validator if the coins are not paid out correctly.  The 
“Empty” LED will flash once per second. 

2.  

At this point, the three options open are to attempt repair on your own, call your distributor, or 
return the defective hopper to American Changer. 

b.  Indications for a blocked coin optic or bad hopper logic board are that the out-of-service LED on the 

outside  of  the  changer  is  lit  and  the  red  LED  on  the main  logic  board  is  lit  and  flickers  off  once  per 
second. 

1.  

If two of the 3 green LEDs on the hopper logic board are lit, then the hopper logic board is bad. 

2.  

If there is a coin or foreign object caught in the coin exit window, LEDs #1 and #3 will be lit on 
the hopper logic board instead of LEDs  #1 and #2.  

a.  Remove the side of the hopper with the five Philips screws.  Pull up on the exit window logic 

board and look for the jammed item.  

b.   Ensure you have the pins aligned before reconnecting the logic board. 

 

3.  

Validator  Error

:  When  a  validator  error  occurs,  the  validator’s  EEPROM  shuts  down  the  validator  and 

flashes an error code via the red LED on the validator logic board. When there is no error, this LED is on 
steady. The validator only gives bill pulses to the Main Logic Board, so the main board never knows if the 
validator  is  not  functioning.  Therefore,  the  out-of-service-LED  will  not  light.      See  the  Troubleshooting 
Guide in this manual for error codes.  

4.  

Low  Coins

:  The  low-coin  condition  is  probably  the  most  common  error.  The  EEPROM  on  the  main  logic 

board is constantly checking for low coins in the hoppers. This is done with a low current 5VDC signal on 
pin #3 of the hopper’s output connector. The voltage then travels down the hopper’s wire harness on the 
white wire to pin #7 of the hopper’s plug. The signal is applied to one of the gold low-contact plates at the 
bottom  of  the  hoppers.  The  5V  travels  through  the  coins  through  the  other  contact  brass  plate  to  the 
hopper’s pin #2.  It then goes through the black wire in the hopper’s harness to pin #10 on the main logic 
board. Any interruption of more than 1/2 a second will cause an out-of-service condition. 

a.  Clean the bottom brass plates of the hoppers with steel wool or fine sandpaper.  Refill the hoppers and 

try again. 

Содержание AC2002

Страница 1: ...ERIES CHANGER OPERATIONS MANUAL MODELS AC2002 2002 1 ARL Listed STD UL 756 Parts Service 888 741 9840 Service Fax 954 917 5204 Sales 800 741 9840 To order parts only visit our website www americanchan...

Страница 2: ...2 Model Number ________________________ Serial Number ________________________ Tested By ________________________ Date ________________________...

Страница 3: ...ranty work It is the end users responsibility to follow cleaning and maintenance procedures as outlined in the validator manual Any unit returned for repair requiring only a cleaning will be charged a...

Страница 4: ...11 Wire Harness Color and Definitions 11 Hopper Coin Token Sizes General Information 12 Validator Interface 12 Main Logic Board Connector Pin Definitions 13 Functional Description of the Series AC2002...

Страница 5: ...ER FOR YOU 1 Disconnect any and all AC power going to the changer Unplug AC line cord from the Power Module Board and from the wall 2 Slide the hoppers out of the cabinet 3 Note You will need to verif...

Страница 6: ...e Filling the Hoppers section 16 In order to continue you will need to purchase electrical cable conduit a standard 3 prong AC wall outlet and 12 gauge wire We highly recommend hiring a licensed elect...

Страница 7: ...red LED numbers are not counting up rapidly on the Main Logic Board s display the dump mode was not accessed Please try again The Dip Switches The AC2002 changer is capable of dispensing coins in man...

Страница 8: ...8 HOPPER PAYOUT TABLE...

Страница 9: ...9...

Страница 10: ...trols the right hopper s payout Refer to the next table to set up your changer for the settings you need Mode Descriptions Some of the modes are self explanatory while others have sub modes built into...

Страница 11: ...ce Hopper error detected Validator Logic Board 1 Red LED a On Steady Standby Mode waiting for bill insertion b Flashing Error mode go to page for error code information c Off The changer Empty LED is...

Страница 12: ...r Validator Interface Interfacing for all MDB Validators No Dip Switches Validator can be factory programmed or it can be configured using the Configuration Card or a Palm Refer to the validator s Ins...

Страница 13: ...per second in the standby mode 2 During the power up mode the main logic board relay clicks twice enabling power 120VAC to the validator When this relay is not enabled it routes 12VDC ground to the o...

Страница 14: ...our own call your distributor or return the defective hopper to American Changer b Indications for a blocked coin optic or bad hopper logic board are that the out of service LED on the outside of the...

Страница 15: ...male socket s pins so that they are not so spread out 2 If the continuity is infinity then replace that hopper QUICK CODE ERROR DEFINITIONS Figure 5 MAIN LOGIC BOARD on back wall of cabinet Press the...

Страница 16: ...16 Dual Hopper Schematics...

Страница 17: ...17...

Страница 18: ...18...

Страница 19: ...19...

Страница 20: ...ard on Yes NO Is the On Off I O switch on I pressed down Yes Is the 120VAC plug pushed into the bottom of the logic board and into the wall Yes Using a meter check the 2 amp fuse Is it good good Yes N...

Страница 21: ...ins 2 and 7 3 Clean the gold contact plates with steel wool 4 Perform the following steps a Turn the changer off b Ensure that the left hopper plate red connector on the left side of the main logic bo...

Страница 22: ...1 Ensure the dip switch settings are still correct 3 ON only 2 Check the continuity of the brown and purple wires on the hopper s wire harness 3 The hopper is jammed 4 Replace the hopper s wire harne...

Страница 23: ...the area behind the push bar with high pressure or canned air Concentrate on the encoder wheel in the area top center behind the push bar 2 Contact American Changer technical service 888 741 9840 to r...

Страница 24: ...24 Maintenance Information A full size version of the cleaning kit instructions is included in your information packet...

Страница 25: ...9 AC9021 PYRAMID 110V BILL VALIDATOR 10 AC1042 HOPPER EXTENSION CAPACITY 1200 COINS EACH 11 2900 MANUAL PACKET 12 2010 104 LEFT STAINLESS COIN DIVERTER ONLY 13 2010 114 RIGHT STAINLESS COIN DIVERTER O...

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