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10.1.17 Checking the pneumatic brake system

INTERVAL

Every 200 operating hours

Every 3 months

Test criteria

Setpoints

Pressure drop in the pneumatic brake system

maximum of 0.15 bar in 10 minutes

Air pressure in the compressed air tank

6 bar-8.2 bar

Brake cylinder pressure

0 bar when the brake is not actuated

Check the compressed air lines and bellows for
damage.

Have damaged components replaced by a
specialist workshop.

Have the specified test criteria checked by a
specialist workshop.

10.1.18 Checking the compressed air tank

INTERVAL

daily

Check the compressed air tank for damage and
corrosion.

If the compressed air tank is damaged or
corroded,

have the compressed air tank replaced by a
specialist workshop.

Check the tensioning belts of the compressed air
tank.

If the tensioning belts are loose,

tighten the tensioning belts with nuts.

If the tensioning belts are damaged or cannot
be tightened,

have the tensioning belts replaced by a specialist
workshop.

CMS-T-00004985-C.1

CMS-T-00004589-B.1

10 | Repairing the implement

Maintaining the implement

MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE

Содержание Ceus 3000-TX

Страница 1: ...Original operating manual Disc harrow cultivator combination Ceus 3000 TX Ceus 4000 TX SmartLearning www amazone de...

Страница 2: ...Please enter the identification data of the implement The identification data can be found on the rating plate...

Страница 3: ...4 Safety chain 24 4 6 Warning symbols 25 4 6 1 Positions of the warning symbols 25 4 6 2 Layout of the warning symbols 26 4 6 3 Description of the warning symbols 27 4 7 Rating plates and the CE mark...

Страница 4: ...e implement horizontally 68 6 4 5 Locking the tractor control units 68 7 Using the implement 69 7 1 Using the implement 69 7 2 Turning on the headlands 69 8 Eliminating faults 70 9 Parking the machine...

Страница 5: ...verview of lubrication points 91 10 2 2 Lubricating the wheel hubs 92 10 3 Cleaning the implement 92 11 Transporting the machine 94 11 1 Lashing the implement 94 11 2 Manoeuvring the implement with pn...

Страница 6: ......

Страница 7: ...cates a direct threat with high risk for severe physical injury such as loss of limbs or death WARNING Indicates a possible threat with moderate risk for severe physical injury or death CAUTION Indica...

Страница 8: ...cified sequence of the actions must be observed Example 1 Instruction 1 2 Instruction 2 1 1 3 1 Instructions and responses Reactions to instructions are marked with an arrow Example 1 Instruction 1 Re...

Страница 9: ...uire a specific sequence are shown as a list with arrows Example Instruction Instruction Instruction 1 1 4 Lists Lists without an essential order are shown as a list with bullets Example Point 1 Point...

Страница 10: ...stions for improvement help us to create ever more user friendly operating manuals Please send us your suggestions by post fax or email Fax 49 0 5405 501 234 Postfach 51 AMAZONEN WERKE H Dreyer SE Co...

Страница 11: ...l operation of the implement Before starting work also read and observe each section of the operating manual Keep the operating manual in a safe place Keep the operating manual available Hand over the...

Страница 12: ...prescribed driving permit 2 1 2 1 2 Qualification levels For working with the machine the following qualification levels are provided Farmer Agricultural helper As a matter of principle the activitie...

Страница 13: ...work assignment from the farmer Agricultural helpers can be e g Seasonal workers and labourers Prospective farmers in training Employees of the farmer e g tractor driver Family members of the farmer...

Страница 14: ...e to the machine can impede the operational safety of the machine and cause accidents This can result in serious injury or death If you suspect or observe damage secure the tractor and implement Immed...

Страница 15: ...erials seed fertiliser crop protection products and cleaning agents Wear suitable clothing Loosely worn clothing increases the risk of getting caught or entangled on rotating parts and getting stuck o...

Страница 16: ...uries Before you uncouple the hydraulic hose lines or check for damage depressurise the hydraulic system If you suspect damage on a pressure system have the pressure system checked by a qualified spec...

Страница 17: ...lement This also applies for quick checking work CMS I 001131 2 1 4 Safe operation and handling of the machine 2 1 4 1 Coupling implements Coupling the implement on the tractor Incorrectly coupling of...

Страница 18: ...ng points Calculate and observe the payload of the mounted or towed implement Observe the permissible axle loads and drawbar loads of the tractor Observe the permissible drawbar load of the hitch devi...

Страница 19: ...tor and the implement Secure the tractor and machine 2 1 5 Safe maintenance and modification 2 1 5 1 Changes on the implement Only authorised design changes Design changes and extensions can impede th...

Страница 20: ...down to the ground Relieve the pressure in the hydraulic hose lines If you have to work on or under raised loads lower the loads or secure raised machine parts with a hydraulic or mechanical locking...

Страница 21: ...ould only be performed by a qualified specialist workshop Maintenance work on safety related components should be performed only by a qualified specialist workshop Never perform welding drilling sawin...

Страница 22: ...s If you have doubts as to whether a component can be welded ask a qualified specialist workshop Before welding on the implement uncouple the implement from the tractor 2 1 5 3 Operating materials Uns...

Страница 23: ...personal injury due to crushing and cutting Only park the implement on stable and level ground Before you depressurise the hydraulic hose lines and disconnect them from the tractor move the implement...

Страница 24: ...o that safe stepping and standing is ensured Never climb onto the machine when it is in motion Climb up and down facing the machine When climbing up and down maintain 3 point contact with the access s...

Страница 25: ...used and maintained only by persons who meet the requirements The personnel requirements are described in the section Personnel qualification The operating manual is part of the implement The implemen...

Страница 26: ...eaded spindle for aligning the disc gangs relative to each other 5 Side disc 6 Wheel chock 7 Threaded cartridge 8 Lighting and identification for road travel towards the front 9 Hose cabinet 10 Lower...

Страница 27: ...es the soil The trailing element crumbles the soil and deposits cut off plant residues on the soil surface 4 3 Lighting and identification for road travel 4 3 1 Rear lighting and identification 1 Warn...

Страница 28: ...vailable in certain markets The sales documents provide information on the equipment of your implement or consult your dealer for more detailed information The following equipment is considered specia...

Страница 29: ...ar covers the tines on the rear harrow CMS I 00000088 4 5 2 Parking brake The parking brake prevents the uncoupled implement from rolling away 1 Hand crank 1 CMS I 00004787 CMS T 00006704 B 1 CMS T 00...

Страница 30: ...om rolling away CMS I 00003288 4 5 4 Safety chain Depending on country specific regulations implements are equipped with a safety chain CMS I 00003562 CMS T 00004297 A 1 CMS T 00001425 A 1 4 Product d...

Страница 31: ...78 MD078 MD225 MD155 MD082 MD078 MD174 MD079 MD155 MD095 MD102 MD199 MD096 CMS I 00004890 MD079 MD174 MD078 MD078 MD078 MD225 MD155 CMS I 00004889 CMS T 00006703 A 1 CMS T 00006958 A 1 4 Product descr...

Страница 32: ...eas there are permanent or unexpected dangers A warning symbol consists of two fields Field 1 shows the following A pictogram depicting the danger area surrounded by triangular safety symbol The order...

Страница 33: ...nding in the danger area CMS I 000074 MD 079 Danger due to ejected material As long as engine of the tractor or machine is running stay away from the danger area Make sure that there is nobody standin...

Страница 34: ...essure Never look for leaks in hydraulic hose lines using your hand or fingers Never attempt to plug leaks in hydraulic hose lines using your hand or fingers If you are injured by hydraulic oil consul...

Страница 35: ...machine damage during transport due to improperly secured machine Only attach the lashing belts at the marked lashing positions for transporting the machine CMS I 00000450 MD 174 Risk of rolling over...

Страница 36: ...mplement Make sure that there is nobody standing in the danger area CMS I 00000474 4 7 Rating plates and the CE mark 4 7 1 Rating plate on the implement 1 Implement number 2 Vehicle ID number 3 Produc...

Страница 37: ...sible technical drawbar load A1 Permissible technical axle load for axle 1 A2 Permissible technical axle load for axle 2 5 2 1 3 4 CMS I 00005056 4 8 Soil tillage tools 4 8 1 Tines with compression sp...

Страница 38: ...er tip 80 mm C Mix 3 Clip coulter tip 80 mm C Mix 3 coulter tip 100 mm C Mix 3 Clip coulter tip 100 mm C Mix 3 duck foot coulter tip C Mix 3 HD duck foot coulter tip C Mix 3 Clip duck foot coulter tip...

Страница 39: ...wing Figure Coulter width 80 mm 100 mm 40 mm 320 mm 350 mm or 430 mm Working depth 12 30 cm 10 20 cm 20 30 cm 3 10 cm Can be combined with C Mix deflector plate 80 mm X X X X Can be combined with C Mi...

Страница 40: ...be combined with C Mix 3 deflector plate 80 mm X X X Can be combined with C Mix 3 deflector plate 100 mm X X 4 8 2 4 C Mix 3 Clip coulters 1 C Mix 3 deflector plate 2 C Mix 3 Clip mount 3 C Mix 3 Clip...

Страница 41: ...combined with C Mix 3 deflector plate 100 mm X X 4 8 2 5 Deflector guide arrangement 4 8 2 5 1 Deflector plate arrangement Ceus 3000 TX The deflector guide arrangement is variable The figure shows the...

Страница 42: ...or guide arrangement is variable The figure shows the recommended factory mounted deflector guide arrangement The arrows show the throw direction produced by the deflector plates CMS T 00008821 B 1 4...

Страница 43: ...06076 4 9 Threaded cartridge The threaded cartridge contains the following items Documents Aids CMS I 00002306 CMS T 00001776 E 1 4 Product description Threaded cartridge MG7242 EN GB L 1 26 07 2022 A...

Страница 44: ...Working width 3 000 mm 4 000 mm Permissible drawbar load 900 kg 1 000 kg Permissible axle load 4 900 kg 5 800 kg 5 2 Soil tillage tools 5 2 1 Discs Ceus 3000 TX 4000 TX Quantity 24 32 Thickness 5 ml...

Страница 45: ...W 220 kW 150 PS 300 PS Ceus 4000 TX 150 kW 280 kW 200 PS 380 PS Electrical system Battery voltage 12 V Lighting socket 7 pin Hydraulic system Maximum operating pressure 210 bar Tractor pump output At...

Страница 46: ...b closed The emission sound pressure level mainly depends on the vehicle used 5 7 Drivable slope inclination Across the slope On left in direction of travel 15 On right in direction of travel 15 Up th...

Страница 47: ...Tractor empty weight TV kg Front axle load of the operational tractor without mounted implement or ballast weights TH kg Rear axle load of the operational tractor without mounted implement or ballast...

Страница 48: ...he centre of gravity of the front mounted implement or the front ballast and the centre of the lower link connection b m Wheelbase c m Distance between the centre of the rear axle and the centre of th...

Страница 49: ...ed values in the following table IMPORTANT Danger of accident due to implement damage caused by excessive loads Make sure that the calculated loads are smaller or equal to the permissible loads Actual...

Страница 50: ...ar eye compatible only with form Y hole 50 mm Drawbar eye Centre hole 50 mm Eyelets 30 41 mm Swinging drawbar Category 2 Drawbar eye Centre hole 50 mm Eyelets 30 mm Bushing 40 mm 40 mm 50 mm Swinging...

Страница 51: ...o the DC values on the rating plates of the implement and the DC value of the tractor Dc T C T C Dc Dc 9 81 CMS I 00003582 6 2 Coupling the implement 6 2 1 Removing the safety device against unauthori...

Страница 52: ...couple the yellow coupling head of the brake line 1 from the empty coupling 4 Couple the yellow coupling head with the coupling marked in yellow on the tractor 5 Uncouple the red coupling head of the...

Страница 53: ...Symbol Latching Permanent hydraulic oil circulation Momentary Hydraulic oil flow until action is executed Floating Free hydraulic oil flow in the tractor control unit Designation Function Tractor cont...

Страница 54: ...lic plugs 3 Couple the hydraulic hose lines 1 to the hydraulic sockets of the tractor according to the marking 2 The hydraulic plugs lock perceptibly 4 Route the hydraulic hose lines with sufficient f...

Страница 55: ...ing up the jack 1 To unload the jack slightly raise the implement using the lower links 2 Pull the linch pin 1 out of the pin 4 3 Pull out the pin 4 Swivel up the jack 3 5 Insert the pin through the h...

Страница 56: ...ribed CMS I 00003533 6 2 9 Removing the wheel chocks 1 Remove wheel chocks from the wheels 2 Put the wheel chocks in the holder CMS I 00003546 CMS T 00004296 C 1 6 Preparing the machine Coupling the i...

Страница 57: ...1 1 Removing the roller The implement can be used with or without the roller When working without the roller the depth of the implement is controlled via the lower link hitch and the running gear Sing...

Страница 58: ...r into the mount 4 Secure the parking legs with the linch pins 2 5 Raise the running gear into working position using the yellow 1 tractor control unit until the parking legs of the roller holder are...

Страница 59: ...0 Pull the linch pin 3 out of the front pin of the double pin 1 11 Pull down the double pin and swivel in as many spacer elements 2 on the piston rod 4 of the running gear hydraulic cylinder as requir...

Страница 60: ...the roller After swivelling in the spacer elements make sure that the recesses of the spacer elements are always fully resting on the piston rods 1 Lower the running gear into transport position usin...

Страница 61: ...arking legs 3 of the roller holder 12 Pull the parking legs out of the mount 1 13 Put the parking legs in parking position in the top holes of the mount 14 Secure the parking legs with linch pins 1 2...

Страница 62: ...Swivel the side discs carefully to the desired position 2 Swivel down the side disc 2 3 Secure the side disc with the locking hook 1 4 Prepare the side disc on the other side of the disc gang for ope...

Страница 63: ...he roller Raise the running gear into working position using the yellow 1 tractor control unit until the cylinder tube 1 is resting on the lowest of the swivelled in spacer elements 2 on the hydraulic...

Страница 64: ...he discs actuate the green 4 tractor control unit 1 2 CMS I 00002447 6 3 7 Adjusting the working depth of the side discs The working depth of the side discs is adjusted to prevent the formation of soi...

Страница 65: ...amounts of crop residues If the discs are used at the maximum working depth Low throughput must be selected under the following conditions If the pulling force requirement should be reduced at the max...

Страница 66: ...with the wedge lock washers through the holes on all of the bearing plates and disc gang carriers 9 Put on the diagonal braces along with the wedges 10 Put the nuts along with the wedge lock washers o...

Страница 67: ...3 3 1 2 CMS I 00004846 5 Insert the top eccentric pins 1 through the hole 2 just above the rear rocker arm 4 on both sides In doing so turn the eccentric pin so that it rests against the rear rocker...

Страница 68: ...ch pin 3 of the bottom eccentric pin 1 on both sides of the working depth adjustment 3 Pull the bottom eccentric pin out of the hole pattern 2 4 Lower the running gear into transport position until th...

Страница 69: ...hat the frame is parallel to the ground lengthwise 1 2 3 3 1 4 4 CMS I 00004862 6 3 10 Manual adjustment of the levelling working depth 1 Slightly raise the implement 2 Move the setting lever 1 from p...

Страница 70: ...and the hub of the edge levelling disc 3 serve as handles 3 Turn the edge levelling disc to the desired position 4 Tighten the bolts 1 5 Loosen the bolts 2 6 Move the edge levelling disc disc up or d...

Страница 71: ...re profile 13 mm 2 mm Tooth packer roller at least 1 mm A CMS I 00002071 1 Loosen the bolt 1 on the scraper 2 2 Move the scraper in the elongated slot 3 Tighten the bolt 1 4 Check the distances when t...

Страница 72: ...e the trailing elements in the desired position with the linch pins CMS I 00002240 6 If the trailing element has an upper adjustment unit 1 adjust the upper adjustment unit in the same way CMS I 00002...

Страница 73: ...l the piston rods 2 of the hydraulic cylinders 1 are completely extended 1 2 CMS I 00004832 6 4 2 Preparing the side discs for road travel 1 Release the locking hook 2 by pressing on the handle 1 and...

Страница 74: ...nsioners do not provide enough tension guide the tensioner through the tine coils CMS I 00000517 6 4 4 Aligning the implement horizontally A spirit level is attached to the implement frame The spirit...

Страница 75: ...lements If the implement is not lifted when turning it can result in damage to the soil tillage implements Only turn the implement on the running gear 1 Before turning on the headlands lower the runni...

Страница 76: ...e plant residues from the implement Lower the implement The working depth of the tines discs or levelling unit is too deep Reduce the working depth Insufficient throughput between the discs Increase t...

Страница 77: ...tly lower the running gear onto the ground using the yellow 2 tractor control unit 2 Secure the setting of the running gear hydraulic cylinder 1 with spacer elements 2 1 2 CMS I 00004831 CMS T 0000694...

Страница 78: ...the hand crank 2 1 2 CMS I 00004841 9 2 Placing the wheel chocks 1 Take the wheel chocks out from the holder 2 Place the wheel chocks under the wheels CMS I 00003547 CMS T 00006894 E 1 CMS T 00006895...

Страница 79: ...implement using the lower links 2 Pull the linch pin 1 out of the pin 4 3 Pull out the pin 4 Swivel down the jack 3 5 Insert the pin through the holes 2 6 Secure the pin with the linch pin 1 4 3 2 CMS...

Страница 80: ...the tractor 2 Couple the red coupling head with the empty coupling on the implement 3 Uncouple the yellow coupling head of the brake line 1 from the tractor 4 Couple the yellow coupling head with the...

Страница 81: ...rol lever on the tractor control unit in float position 3 Disconnect the hydraulic hose lines 1 4 Put the dust caps on the hydraulic sockets 1 CMS I 00001065 5 Hang the hydraulic hose lines 1 in the h...

Страница 82: ...rised use 1 Put the safety device against unauthorised use on the hitch device 2 Put on the padlock CMS I 00003534 CMS T 00005090 B 1 9 Parking the machine Putting on the safety device against unautho...

Страница 83: ...see page 78 Aligning the disc gangs relative to each other see page 80 Replacing tines with compression spring overload safety see page 81 Replacing C Mix 3 coulters see page 82 Replacing the C Mix 3...

Страница 84: ...tic brake system see page 87 Cleaning the compressed air line filter see page 88 Checking the axle bolts see page 89 Every 500 operating hours Every 6 months Checking the lower link pins see page 84 E...

Страница 85: ...4 Fasten the new disc with the 4 bolts 1 2 CMS I 00002450 10 1 3 Checking the disc carrier connection INTERVAL After initial operation Check the bolts for tightness 1 1 1 1 CMS I 00000531 CMS T 000023...

Страница 86: ...alignment of the disc gangs is suitable for the following Optimising the working depth of the disc gangs relative to each other Correcting lateral pull of the implement Preventing uneven wear of the d...

Страница 87: ...hours or weekly Check the bolted connections 1 for tight fit 1 1 1 1 410 Nm CMS I 00004863 10 1 7 Replacing tines with compression spring overload safety INTERVAL as required WARNING Risk of crushing...

Страница 88: ...nt only slightly CAUTION Risk of injury from sharp edges on the coulters and the bolt heads Wear gloves Pay attention to sharp edges Do not allow carriage bolts to rotate 1 Remove the bolts 2 Replace...

Страница 89: ...C Mix 3 Clip coulter tip 4 Put on the new C Mix 3 Clip coulter tip 5 Hammer on the C Mix 3 Clip coulter tip with a hammer and the C Mix 3 clip assembly iron 6 Slide in the coulter locking mechanism 7...

Страница 90: ...500 operating hours or Every 6 months 1 Check the lower link pins for cracks or broken areas 2 Replace the pins if there is significant wear 10 1 13 Checking the hydraulic hose lines INTERVAL After i...

Страница 91: ...d connections 10 1 14 Checking the wheels INTERVAL Every 50 operating hours or weekly Tyres Tightening torque Running gear wheel support wheel M18 x 1 5 270 Nm 0 20 M20 x 1 5 350 Nm 0 30 M22 x 1 5 450...

Страница 92: ...ance of the wheel hubs with levers 5 If the wheel hub bearing has play have the wheel hub bearing adjusted by a specialist workshop CMS I 00003598 10 1 16 Checking the brake pads INTERVAL Every 200 op...

Страница 93: ...t criteria checked by a specialist workshop 10 1 18 Checking the compressed air tank INTERVAL daily 1 Check the compressed air tank for damage and corrosion 2 If the compressed air tank is damaged or...

Страница 94: ...and turn it to the side over the rubber seal 4 4 3 2 1 CMS I 00003574 4 Remove the rubber seal 5 Replace damaged parts 6 Clean the sealing surfaces seal ring and compressed air line filter 7 Grease t...

Страница 95: ...t tightening torques Category 3 34 5 mm M20 8 8 8 420 Nm Category 4 48 mm M20 8 8 8 420 Nm Category 4N 48 mm M20 8 8 8 420 Nm Category K700 56 mm M20 8 8 8 420 Nm 1 Check the lower link hitch for dama...

Страница 96: ...le To ensure that dirt is not pressed into the lubrication points thoroughly clean the grease nipples and the grease gun Only grease the implement with the lubricants listed in the technical data Pres...

Страница 97: ...ion points 1 2 2 3 4 4 3 CMS I 00004864 Every 50 operating hours 1 2 CMS I 00003563 CMS I 00004865 4 CMS I 00004866 CMS T 00006929 A 1 10 Repairing the implement Lubricating the implement MG7242 EN GB...

Страница 98: ...or hot water high pressure cleaner onto the marked components Never aim the cleaning jet of high pressure cleaners or hot water high pressure cleaners on electrical or electronic components Never aim...

Страница 99: ...Clean the machine with a high pressure cleaner or a hot water high pressure cleaner 10 Repairing the implement Cleaning the implement MG7242 EN GB L 1 26 07 2022 AMAZONE 93...

Страница 100: ...d lashing points the implement can be damaged during lashing and endanger safety Attach the lashing straps only at the marked lashing points CMS I 00004843 1 Put the implement on the transport vehicle...

Страница 101: ...e implement only at walking speed 1 Press in the control knob 1 of the release valve 2 up to the stop The compressed air that acts on the brakes escapes 2 Manoeuvre the implement 3 Pull out the contro...

Страница 102: ...10 16 17 mm 49 Nm 69 Nm 83 Nm M10x1 52 Nm 73 Nm 88 Nm M12 18 19 mm 86 Nm 120 Nm 145 Nm M12x1 5 90 Nm 125 Nm 150 Nm M14 22 mm 135 Nm 190 Nm 230 Nm M 14x1 5 150 Nm 210 Nm 250 Nm M16 24 mm 210 Nm 300 Nm...

Страница 103: ...m M30 46 mm 1 450 Nm 2 000 Nm 2 400 Nm M30x2 1 600 Nm 2 250 Nm 2 700 Nm KA059 A2 70 A4 70 M CMS I 00000065 M Tightening torque M Tightening torque M4 2 4 Nm M14 112 Nm M5 4 9 Nm M16 174 Nm M6 8 4 Nm M...

Страница 104: ...ting materials Operating materials serve to ensure operational readiness Operating materials include e g cleaning agents and lubricants such as lubricating oil greases or cleaners T Tractor In this op...

Страница 105: ...ing C Mix 3 coulters 82 Replacing the C Mix 3 Clip coulter 83 D Dimensions 38 Disc gangs Adjusting the throughput 59 Position 20 Discs Adjust the working depth 57 Aligning the disc gangs relative to e...

Страница 106: ...g 95 Mounting categories 39 P Parking brake 23 applying 72 Position 20 releasing 51 Performance characteristics of the tractor 39 Pneumatic brake system checking 87 coupling 46 uncoupling 74 Power sup...

Страница 107: ...ination 40 Noise development data 40 Optimal working speed 39 Performance characteristics of the tractor 39 Permitted mounting categories 39 Soil tillage tools 38 39 Tine 39 Threaded cartridge Descrip...

Страница 108: ...ailing elements 65 Manual levelling unit adjustment 63 of the coulters increasing 61 of the coulters reducing 62 Side discs adjusting 58 Working depth adjustment Position for discs 20 Position for lev...

Страница 109: ......

Страница 110: ...AMAZONEN WERKE H DREYER SE Co KG Postfach 51 49202 Hasbergen Gaste Germany 49 0 5405 501 0 amazone amazone de www amazone de MG7242 EN GB L 1 26 07 2022 AMAZONE...

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