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36

AMS95 WIRING DIAGRAM

Wiring is subject to change, always refer to the wiring diagram on the unit for the most up-to-date wiring.

TO 115VAC/ 1

Ø /60 HZ POWER SUPPLY WITH

24V
HUMIDIFIER

YL YELLOW

OR ORANGE

VT VIOLET

GN GREEN

BK BLACK

BR BROWN

WH WHITE

BU BLUE

GY GRAY

RD RED

COLOR CODES:

LOW VOLTAGE (24V)

LOW VOLTAGE FIELD

HI VOLTAGE (115V)

HI VOLTAGE FIELD

NOTES:
1. SET HEAT ANTICIPATOR ON ROOM THERMOSTAT AT 0.7 AMPS.
2. MANUFACTURER'S SPECIFIED REPLACEMENT PARTS MUST BE USED WHEN SERVICING.

22314901  REV.01

 OR (MED LOW)

 BU (MED)

 RD (LOW)

GAS VALVE

C2

P3

M1

       INTERNAL TO
INTEGRATED CONTROL

JUNCTION

EQUIPMENT GND

FIELD GND

DIAGNOSTIC
LED

INTEGRATED

CONTROL

MODULE

2 CIRCUIT 
CONNECTOR

HOT
SURFACE
IGNITER

 OVERCURRENT

PROT. DEVICE

IGNITER

TH (3)

INTEGRATED 
CONTROL MODULE

JUNCTION BOX

LINE-H

LINE-N

XFMR-H

INT

EGRA

TE
D CONTR

OL M

O

D

ULE

INTEGR

A

TED C

ONTROL M

ODULE

GND

DISCONNECT

L

N

DISCONNECT POWER
BEFORE SERVICING.
WIRING TO UNIT
MUST BE
PROPERLY
POLARIZED
AND GROUNDED.

OVERCURRENT PROTECTION DEVICE

BR

GY

RD

BU

BK

4. IF HEATING AND COOLING BLOWER SPEEDS ARE NOT THE SAME DISCARD JUMPER
   BEFORE CONNECTING BLOWER LEADS. UNUSED BLOWER LEADS MUST BE PLACED ON
   "PARK" TERMINALS OF INTEGRATED CONTROL OR TAPED.

3. IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE FURNACE MUST BE

   REPLACED, IT MUST BE REPLACED WITH WIRING MATERIAL HAVING A TEMPERATURE

TERMINAL

SWITCH (PRESS.)

5. UNIT MUST BE PERMANENTLY GROUNDED AND CONFORM TO N.E.C. AND LOCAL CODES.

PK PINK

115 VAC HOT AND PARK TERMINALS

LINE-H

FLAME SENSOR

FRONT COVER 
PRESSURE SWITCH

( SINGLE CONTROL ON 45K BTU )

NO

C

GY

BK

PLUG CONNECTION

FIELD SPLICE

SWITCH (TEMP.)

OR

24V THERMOSTAT

CONNECTIONS

BU

GN

GND

115 VAC

24 VAC

BLOWER

DOOR
SWITCH

WARNING:DISCONNECT POWER BEFORE 
SERVICING.WIRING TO UNIT MUST BE

PROPERLY POLARIZED AND GROUNDED.

BK

GND

DISCONNECT

L

N

POW

ER S

UP

PLY

 W

ITH

OVE

RCU

RRE

NT 

PR

OTE

CTI

ON

DEV

ICE

WH

JUNCTION

 BOX

1

TO 

115

 VA

C/ 

10

/6

0HZ

ID BLOWER 
PRSEEURE 
SWITCH

HEAT-H

GND

WH

RD

WH

GND

BURNER COMPARTMENT

BLOWER COMPARTMENT

NOTE 4

SEE

NO

COOL-H

 BK (HI)

BR

BR

CAPACITOR

YL

WH

YL

CONTROL

PRIMARY LIMIT

AUTO RESET

BU

VT

MANUAL RESET ROLLOUT LIMIT CONTROL(S)

 RD

OR

PK

BK

WH

WH

BLOWER

INDUCED DRAFT

C

BLOWER

CIRCULATOR

FP (2)

SWITCH

PRESSURE

ID BLOWER

PRESSURE SWITCH

FRONT COVER

LIMIT CONTROLS

MANUAL RESET AUXILIARY

HE

AT

COO

L

HUM-N

IGNITER

HOT SURFACE

XFMR-N

IND

HUM-H

IGN

COOL-H

CIR-N

HEAT-H

EAC-N

EAC-H

AIR CLEANER

ELECTRONIC

BLWR

CIRCULATOR

BLWR

ID

HUMIDIFIER

FLAME SENSOR

115 VAC

TRANSFORMER

40 VA

24 VAC

NO

C

NO

C

GND

CONTROL

LIMIT

PRIMARY

AUTO RESET

(SINGLE CONTROL ON 45K BTU)

LIMIT CONTROL(S)

MANUAL RESET ROLLOUT

RO1 (5)

RO2 (11)

HLO (1)

HLI (7)

PS (10)

MVC (9)

MV (12)

GND (8)

TR (6)

OR

WH

WH

BU

YL

OR

RD

GN

BR

VT

 PK

PK

GY

WH

9 C

IRC

UI

CO
NNEC

T

O

R

11
5 VA

C N

E

U

T

R

A

L

 VT

 DOOR OPEN)

(OPEN WHEN

DOOR SWITCH

COMPARTMENT

BK

BK

BK

GY

24V THE

RMOSTAT

 CONNE

CTIONS

FUSE 3 A

MICRO

TO

C

G

Y

W

R

24VAC

TRANSFORMER

40 VA

4

3

2

WH

WH

LINE-N

XFMR-N

XF
MR
-H

TE
RM
IN
AL
S

CIRC-N

BU

3A

FUSE

1

2

3

12

11

10

9

8

7

6

5

4

WARNING: 

   RATING OF AT LEAST 105

°C. USE COPPER CONDUCTORS ONLY.

   1 FLASH   =

8

4

   STEADY ON = NORMAL OPERATION

6

2

   2 FLASHES = PRESSURE SWITCH STUCK CLOSED

0

   7 FLASHES = LOW FLAME SIGNAL

C

                 OPEN ROLLOUT

   CONTINUOUS/RAPID FLASHES = REVERSED 115 VAC POLARITY

   4 FLASHES = OPEN HIGH LIMIT

   5 FLASHES = FLAME SENSE WITHOUT GAS VALVE

   6 FLASHES =

   3 FLASHES = PRESSURE SWITCH STUCK OPEN

1

3

5

SYSTEM LOCKOUT (RETRIES/RECYCLES EXCEEDED)

OFF       = CONTROL FAILURE

7

   8 FLASHES = CHECK IGNITER OR IMPROPER GROUNDING

MANUAL RESET
AUXILARY LIMITS

(1) IN UPFLOW
BLOWER DECK
(2) IN C'FLOW 
BLOWER HOUSING

PSO (4)

HUMIDIFIER

   24V      
HUMIDIFIER

AS SHIPPED 

FROM FACTORY

*

*

OFF

DIP SWITCHES

ON
ON

OFF
ON

ON
OFF

OFF

90

120

150

180

(SECONDS)

OFF DELAY SELECTOR

BLOWER HEAT

OR

GAS
VALVE

M1

P3

C2

OR

PK

OR

BU

GN

YL

OR

BR

GY

GY

RD

GY

OR

C

G

R

W

COOL-H

Y

Содержание AMS95

Страница 1: ...is possible to place yourself in a position which is more hazardous than when the unit is in operation Remember it is your responsibility to install the product safely and to know it well enough to b...

Страница 2: ...D JOINING METHODS 12 PROPER VENT FLUE AND COMBUSTION AIR PIPING PRACTICES 13 TERMINATION LOCATIONS 13 CANADIAN VENTING REQUIREMENTS 13 STANDARD FURNACE CONNECTIONS 13 ALTERNATE FURNACE CONNECTIONS 14...

Страница 3: ...ty Circuit Description 31 GENERAL 31 INTEGRATED CONTROL MODULE 31 PRIMARY LIMIT 31 AUXILIARY LIMIT 31 ROLLOUT LIMIT 31 PRESSURE SWITCHES 31 FLAME SENSOR 31 XVIII Troubleshooting 31 ELECTROSTATIC DISCH...

Страница 4: ...warranty certificate is also supplied with the unit Read the warranty carefully and note what is covered Keep the warranty cer tificate in a safe location for future reference If additional informatio...

Страница 5: ...r Pressure Tap 20 Coil Front Cover Drain Port 21 Drain Line Penetrations 22 Drain Trap 23 Blower Door Interlock Switch 24 Capacitor 25 Integrated Control Module with fuse and diagnostic LED 26 24 Volt...

Страница 6: ...ing to the installation and application of this product WARNING POSSIBLE PROPERTY DAMAGE PERSONAL INJURY OR DEATH DUE TO FIRE EXPLOSION SMOKE SOOT CONDENSTAION ELECTRICAL SHOCK OR CARBON MONOXIDE MAY...

Страница 7: ...e access doors must be vertical so that the burners fire horizontally into the heat exchanger Do not install the unit with the access doors on the up top or down bottom side of the furnace WARNING TO...

Страница 8: ...reas behind the thermostat such as an outside wall CLEARANCES AND ACCESSIBILITY Installations must adhere to the clearances to combustible mate rials to which this furnace has been design certified Th...

Страница 9: ...less than 100 square inches One opening shall be within 12 inches of the top and one within 12 inches of the bottom of the enclosure DRAFTS OR DEAD SPOTS BEHIND DOORS IN CORNERS UNDER CABINETS Thermo...

Страница 10: ...equip ment in the enclosure but not less than the sum of the areas of all vent connectors in the confined space Alternate Opening Location Equipment Located in Confined Spaces All Air from Outdoors Si...

Страница 11: ...RAL Horizontal applications in particular may dictate many of the installation s specifics such as airflow direction ductwork connec tions flue and combustion air pipe connections etc The basic ap pli...

Страница 12: ...ce change to compensate for the energy content difference between natural and propane gas High altitude installations may require both a pressure switch and an orifice change These changes are necessa...

Страница 13: ...vent flue pipe and a combustion air intake pipe Refer to the appropriate section for details concerning piping size length number of elbows furnace connections and terminations MATERIALS AND JOINING M...

Страница 14: ...DIRECT VENT INSTALLATIONS On upflow units secure the combustion air intake pipe directly to the air intake coupling On counterflow units secure the combus tion air intake pipe to the air intake coupl...

Страница 15: ...e piping to the rubber elbow using a worm gear hose clamp NOTE Use of the alternate vent flue location for upright installations requires the drain trap be installed on the same side of the unit as th...

Страница 16: ...uld be in stalled on either side of the wall and solvent cemented to a length of pipe connecting the two couplings The length of pipe should be the wall thickness plus the depth of the socket fittings...

Страница 17: ...er of elbows and or tees in each Vent Flue Combustion Air Intake pipe Elbows and or tees used in the terminations must be included when determining the number of elbows in the piping systems If the co...

Страница 18: ...ualPipe In a basement installation the pipes may be run between the joist spaces If the pipes must go below the joist and then up into the last joist space to penetrate the header two 45 elbows should...

Страница 19: ...stallations using the standard vent flue outlet require drain hoses to be connected as follows The following quantity of hoses tubes and hose clamps are provided with the unit HOSE A QTY 1 HOSE B QTY...

Страница 20: ...ow models relocation of the front cover pressure switch hose is required Make connections as follows 1 Remove the rubber plug from the coil front cover drain port Counterflow furnaces Relocate the fro...

Страница 21: ...ed for identification purposes Refer to the wiring dia gram for wire routings If any of the original wire as supplied with the furnace must be replaced it must be replaced with wiring ma terial having...

Страница 22: ...CHANGING ANY ELECTRICAL WIRING The furnace s integrated control module is equipped with line volt age accessory terminals for controlling power to an optional field supplied humidifier and or electro...

Страница 23: ...it must be applied for propane gas installations Refer to the Section VIII Propane Gas High Altitude Installations section for details GAS VALVE This unit is equipped with a 24 volt gas valve controll...

Страница 24: ...s and semirigid tubing against physical and thermal damage when installed Ensure aluminum alloy tubing and connectors are coated to protect against external corrosion when in contact with masonry plas...

Страница 25: ...ace manifold with all gas appliances in operation Maintaining proper gas pressure depends on three main factors 1 Vaporization rate depending on temperature of the liquid and wetted surface area of th...

Страница 26: ...0 F FILTERS READ THIS SECTION BEFORE INSTALLING THE RETURN AIR DUCTWORK Filters must be used with this furnace Discuss filter maintenance with the building owner Filters do not ship with this furnace...

Страница 27: ...e the burner compartment door 9 Open the manual gas shutoff valve external to the furnace 10 Turn on the electrical power to the furnace 11 Adjust the thermostat to a setting above room temperature 12...

Страница 28: ...VENT UNRELIABLE OPERATION OR EQUIPMENT DAMAGE THE GAS MANIFOLD PRESSURE MUST BE AS SPECIFIED ON THE UNIT RATING PLATE ONLY MINOR ADJUSTMENTS SHOULD BE MADE BY ADJUSTING THE GAS VALVE PRESSURE REGULATO...

Страница 29: ...Temperature rise must be within the range specified on the unit rating plate An incorrect temperature rise may result in condens ing in or overheating of the heat exchanger An airflow and tem perature...

Страница 30: ...ized Circulator blower is energized on cool speed following a fixed five second on delay Electronic air cleaner terminals are energized with circulator blower Furnace circulator blower and outdoor coo...

Страница 31: ...heat exchanger and or blocked condensate drain con ditions FLAME SENSOR The flame sensor is a probe mounted to the burner manifold as sembly which uses the principle of flame rectification to determin...

Страница 32: ...power to furnace MEDIA AIR FILTER OR ELECTRONIC AIR CLEANER REMOVAL Follow the manufacturer s directions for service BURNERS Visually inspect the burner flames periodically during the heating season...

Страница 33: ...t Filter Front of Furnace Blower 4 Angle filter toward the blower until filter clears bottom rail 5 Lower filter down and pull outward Front of Furnace Blower Front of Furnace Blower 6 Replace filter...

Страница 34: ...ecessary Correct pressure switch setpoint or contact motion Tighten or correct wiring connection Pressure switch hose blocked pinched or connected improperly Blocked flue and or inlet air pipe blocked...

Страница 35: ...nfo Adjust as Turn power OFF prior to repair Sand flame sensor with emery clot See Vent Flue Pipe section for piping details See rating plate for proper gas pressure 7 7 FLASHES Flame sensor is coated...

Страница 36: ...EC T L N P O W E R S U P P L Y W I T H O V E R C U R R E N T P R O T E C T I O N D E V I C E WH JUNCTION BOX 1 T O 1 1 5 V A C 1 0 6 0 H Z ID BLOWER PRSEEURE SWITCH HEAT H GND WH RD WH GND BURNER COM...

Страница 37: ...37 2005 Goodman Company L P is a trademark of Maytag Corporation and is used under license to Goodman Company L P All rights reserved 1810 Wilson Parkway Fayetteville TN 37334 www amana hac com...

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