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22

2. Remove and save the two screws securing the junction box

to the side panel.

3. Relocate junction box and associated plugs and grommets

to opposite side panel.  Secure with screws removed in
step 2.

*

*

*

*

*

*

*

*

*

STANDARD 

JUNCTION BOX

LOCATION

ALTERNATE 

JUNCTION BOX

LOCATION

Junction Box Relocation

WARNING

T

O AVOID THE RISK OF INJURY, ELECTRICAL SHOCK OR DEATH, THE FURNACE

MUST BE ELECTRICALLY GROUNDED IN ACCORDANCE WITH LOCAL CODES OR,
IN THEIR ABSENCE, WITH THE LATEST EDITION OF THE 

N

ATIONAL 

E

LECTRIC

C

ODE.

To ensure proper unit grounding, the ground wire should run from
the furnace ground screw located inside the furnace junction box all
the way back to the electrical panel.  

NOTE:

  Do not use gas piping

as an electrical ground.  To confirm proper unit grounding, turn off
the electrical power and perform the following check.

1. Measure resistance between the neutral (white) connection

and one of the burners.

2. Resistance should measure 10 ohms or less.

This furnace is equipped with a blower door interlock switch which
interrupts unit voltage when the blower door is opened for servic-
ing.  Do not defeat this switch.

24 V

OLT

 T

HERMOSTAT

 W

IRING

NOTE: 

Wire routing must not interfere with circulator blower

operation, filter removal, or routine maintenance.
Low voltage connections can be made through either the right or
left side panel. Thermostat wiring entrance holes are located in the
blower compartment.  Wire routing must not to interfere with circu-
lator blower operation, filter removal, or routine maintenance.  Re-
fer to the following figure for thermostat connections to the inte-
grated control module terminal strip.

W

W

W

Y

Y

Y

C

C

R

R

R

G

G

W

Y

C

R

G

HEATING 

ROOM

THERMOSTAT

HEATING AND

 COOLING ROOM

THERMOSTAT

FURNACE

FURNACE

REMOTE

CONDENSING

UNIT

Thermostat Diagram

This furnace is equipped with a 40 VA transformer to facilitate use
with most cooling equipment.  Consult the wiring diagram, located
on the blower compartment door, for further details of 115 Volt and
24 Volt wiring.

115 V

OLT

 L

INE

 C

ONNECTION

 

OF

 A

CCESSORIES

  (H

UMIDIFIER

AND

 E

LECTRONIC

 A

IR

 C

LEANER

)

WARNING

T

O AVOID INJURY, ELECTRICAL SHOCK OR DEATH, DISCONNECT ELECTRICAL

POWER BEFORE SERVICING OR CHANGING ANY ELECTRICAL WIRING.

The furnace’s integrated control module is equipped with line volt-
age accessory terminals for controlling power to an optional field-
supplied humidifier and/or electronic air cleaner.
The accessory load specifications are as follows:

Humidifier

1.0 Amp maximum at 120 VAC

Electronic Air Cleaner

1.0 Amp maximum at 120 VAC

Turn OFF power to the furnace before installing any accessories.
Follow the humidifier or air cleaner manufacturers’ instructions for
locating, mounting, grounding, and controlling these accessories.
Accessory wiring connections are to be made through the 1/4" quick
connect terminals provided on the furnace integrated control mod-
ule.  The humidifier and electronic air cleaner hot and neutral termi-
nals are identified as HUM and EAC.  All field wiring must conform to
applicable codes.  Connections should be made as shown below.

ELECTRONIC

AIR CLEANER

HUMIDIFIER

OPTIONAL

ACCESSORIES

12 PIN

CONNECTOR

120 VAC

NEUTRAL

TERMINALS

HUM-N

EAC-N

HU

M

-H

EA

C

-H

120 VAC

HOT AND

PARK

TERMINALS

INTEGRATED

CONTROL

MODULE

Accessories Wiring

If it is necessary for the installer to supply additional line voltage
wiring to the inside of the furnace, the wiring must conform to all
local codes, and have a minimum temperature rating of 105°C.  All
line voltage wire splices must be made inside the furnace junction
box.
The integrated control module humidifier terminals (HUM) are en-
ergized with 115 volts whenever the induced draft blower is ener-
gized.  The integrated control module electronic air cleaner termi-
nals (EAC) are energized with 115 volts whenever the circulator
blower is energized.

24 V

OLT

 H

UMIDIFIER

A 1/4” piggy back quick connect terminal on the pressure switch
provides 24VAC humidifier control. This terminal is powered any
time the pressure switch closes.  To connect 24VAC HUM, connect
the 

24VAC

 line of the humidifier to the piggyback on the pressure

switch and the 

COM 

line of the humidifier to 

C

 on the control board

terminal strip (or to the 

COM 

side of the 24VAC transformer).  Do

not connect 115V humidifier to these terminals.

XII. GAS SUPPLY AND PIPING

G

ENERAL

The furnace rating plate includes the approved furnace gas input
rating and gas types.  The furnace must be equipped to operate on
the type of gas applied.  This includes any conversion kits required
for alternate fuels and/or high altitude.

Содержание AMS95

Страница 1: ...is possible to place yourself in a position which is more hazardous than when the unit is in operation Remember it is your responsibility to install the product safely and to know it well enough to b...

Страница 2: ...D JOINING METHODS 12 PROPER VENT FLUE AND COMBUSTION AIR PIPING PRACTICES 13 TERMINATION LOCATIONS 13 CANADIAN VENTING REQUIREMENTS 13 STANDARD FURNACE CONNECTIONS 13 ALTERNATE FURNACE CONNECTIONS 14...

Страница 3: ...ty Circuit Description 31 GENERAL 31 INTEGRATED CONTROL MODULE 31 PRIMARY LIMIT 31 AUXILIARY LIMIT 31 ROLLOUT LIMIT 31 PRESSURE SWITCHES 31 FLAME SENSOR 31 XVIII Troubleshooting 31 ELECTROSTATIC DISCH...

Страница 4: ...warranty certificate is also supplied with the unit Read the warranty carefully and note what is covered Keep the warranty cer tificate in a safe location for future reference If additional informatio...

Страница 5: ...r Pressure Tap 20 Coil Front Cover Drain Port 21 Drain Line Penetrations 22 Drain Trap 23 Blower Door Interlock Switch 24 Capacitor 25 Integrated Control Module with fuse and diagnostic LED 26 24 Volt...

Страница 6: ...ing to the installation and application of this product WARNING POSSIBLE PROPERTY DAMAGE PERSONAL INJURY OR DEATH DUE TO FIRE EXPLOSION SMOKE SOOT CONDENSTAION ELECTRICAL SHOCK OR CARBON MONOXIDE MAY...

Страница 7: ...e access doors must be vertical so that the burners fire horizontally into the heat exchanger Do not install the unit with the access doors on the up top or down bottom side of the furnace WARNING TO...

Страница 8: ...reas behind the thermostat such as an outside wall CLEARANCES AND ACCESSIBILITY Installations must adhere to the clearances to combustible mate rials to which this furnace has been design certified Th...

Страница 9: ...less than 100 square inches One opening shall be within 12 inches of the top and one within 12 inches of the bottom of the enclosure DRAFTS OR DEAD SPOTS BEHIND DOORS IN CORNERS UNDER CABINETS Thermo...

Страница 10: ...equip ment in the enclosure but not less than the sum of the areas of all vent connectors in the confined space Alternate Opening Location Equipment Located in Confined Spaces All Air from Outdoors Si...

Страница 11: ...RAL Horizontal applications in particular may dictate many of the installation s specifics such as airflow direction ductwork connec tions flue and combustion air pipe connections etc The basic ap pli...

Страница 12: ...ce change to compensate for the energy content difference between natural and propane gas High altitude installations may require both a pressure switch and an orifice change These changes are necessa...

Страница 13: ...vent flue pipe and a combustion air intake pipe Refer to the appropriate section for details concerning piping size length number of elbows furnace connections and terminations MATERIALS AND JOINING M...

Страница 14: ...DIRECT VENT INSTALLATIONS On upflow units secure the combustion air intake pipe directly to the air intake coupling On counterflow units secure the combus tion air intake pipe to the air intake coupl...

Страница 15: ...e piping to the rubber elbow using a worm gear hose clamp NOTE Use of the alternate vent flue location for upright installations requires the drain trap be installed on the same side of the unit as th...

Страница 16: ...uld be in stalled on either side of the wall and solvent cemented to a length of pipe connecting the two couplings The length of pipe should be the wall thickness plus the depth of the socket fittings...

Страница 17: ...er of elbows and or tees in each Vent Flue Combustion Air Intake pipe Elbows and or tees used in the terminations must be included when determining the number of elbows in the piping systems If the co...

Страница 18: ...ualPipe In a basement installation the pipes may be run between the joist spaces If the pipes must go below the joist and then up into the last joist space to penetrate the header two 45 elbows should...

Страница 19: ...stallations using the standard vent flue outlet require drain hoses to be connected as follows The following quantity of hoses tubes and hose clamps are provided with the unit HOSE A QTY 1 HOSE B QTY...

Страница 20: ...ow models relocation of the front cover pressure switch hose is required Make connections as follows 1 Remove the rubber plug from the coil front cover drain port Counterflow furnaces Relocate the fro...

Страница 21: ...ed for identification purposes Refer to the wiring dia gram for wire routings If any of the original wire as supplied with the furnace must be replaced it must be replaced with wiring ma terial having...

Страница 22: ...CHANGING ANY ELECTRICAL WIRING The furnace s integrated control module is equipped with line volt age accessory terminals for controlling power to an optional field supplied humidifier and or electro...

Страница 23: ...it must be applied for propane gas installations Refer to the Section VIII Propane Gas High Altitude Installations section for details GAS VALVE This unit is equipped with a 24 volt gas valve controll...

Страница 24: ...s and semirigid tubing against physical and thermal damage when installed Ensure aluminum alloy tubing and connectors are coated to protect against external corrosion when in contact with masonry plas...

Страница 25: ...ace manifold with all gas appliances in operation Maintaining proper gas pressure depends on three main factors 1 Vaporization rate depending on temperature of the liquid and wetted surface area of th...

Страница 26: ...0 F FILTERS READ THIS SECTION BEFORE INSTALLING THE RETURN AIR DUCTWORK Filters must be used with this furnace Discuss filter maintenance with the building owner Filters do not ship with this furnace...

Страница 27: ...e the burner compartment door 9 Open the manual gas shutoff valve external to the furnace 10 Turn on the electrical power to the furnace 11 Adjust the thermostat to a setting above room temperature 12...

Страница 28: ...VENT UNRELIABLE OPERATION OR EQUIPMENT DAMAGE THE GAS MANIFOLD PRESSURE MUST BE AS SPECIFIED ON THE UNIT RATING PLATE ONLY MINOR ADJUSTMENTS SHOULD BE MADE BY ADJUSTING THE GAS VALVE PRESSURE REGULATO...

Страница 29: ...Temperature rise must be within the range specified on the unit rating plate An incorrect temperature rise may result in condens ing in or overheating of the heat exchanger An airflow and tem perature...

Страница 30: ...ized Circulator blower is energized on cool speed following a fixed five second on delay Electronic air cleaner terminals are energized with circulator blower Furnace circulator blower and outdoor coo...

Страница 31: ...heat exchanger and or blocked condensate drain con ditions FLAME SENSOR The flame sensor is a probe mounted to the burner manifold as sembly which uses the principle of flame rectification to determin...

Страница 32: ...power to furnace MEDIA AIR FILTER OR ELECTRONIC AIR CLEANER REMOVAL Follow the manufacturer s directions for service BURNERS Visually inspect the burner flames periodically during the heating season...

Страница 33: ...t Filter Front of Furnace Blower 4 Angle filter toward the blower until filter clears bottom rail 5 Lower filter down and pull outward Front of Furnace Blower Front of Furnace Blower 6 Replace filter...

Страница 34: ...ecessary Correct pressure switch setpoint or contact motion Tighten or correct wiring connection Pressure switch hose blocked pinched or connected improperly Blocked flue and or inlet air pipe blocked...

Страница 35: ...nfo Adjust as Turn power OFF prior to repair Sand flame sensor with emery clot See Vent Flue Pipe section for piping details See rating plate for proper gas pressure 7 7 FLASHES Flame sensor is coated...

Страница 36: ...EC T L N P O W E R S U P P L Y W I T H O V E R C U R R E N T P R O T E C T I O N D E V I C E WH JUNCTION BOX 1 T O 1 1 5 V A C 1 0 6 0 H Z ID BLOWER PRSEEURE SWITCH HEAT H GND WH RD WH GND BURNER COM...

Страница 37: ...37 2005 Goodman Company L P is a trademark of Maytag Corporation and is used under license to Goodman Company L P All rights reserved 1810 Wilson Parkway Fayetteville TN 37334 www amana hac com...

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