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27

H

ORIZONTAL

 I

NSTALLATIONS

Filters must be installed in either the central return register or in the
return air duct work.

XIV. STARTUP PROCEDURE & ADJUSTMENT

Furnace must have a 115 VAC power supply properly connected
and grounded.  Proper polarity must be maintained for correct op-
eration.  In addition to the following start-up and adjustment items,
refer to further information in 

Section XVI, Operational Checks

.

H

EAT

 A

NTICIPATOR

 S

ETTING

The heat anticipator in the room thermostat must be correctly ad-
justed to obtain the proper number of cycles per hour and to pre-
vent “overshooting” of the setting.  Set the heat anticipator setting to
0.7 amps.  Follow the thermostat manufacturer’s instructions on
how to adjust the heat anticipator setting.

D

RAIN

 T

RAP

 P

RIMING

The drain trap must be primed prior to furnace startup.  To prime, fill
the drain trap with water.  This ensures proper furnace drainage
upon startup and prohibits the possibility of flue gases escaping
through the drain system.

F

URNACE

 

OPERATION

Purge gas lines of air prior to startup.  Be sure not purge lines into
an enclosed burner compartment.
Check for leaks using an approved chloride-free soap and water
solution, an electronic combustible gas detector, or  other approved
method.  Verify that all required kits (propane gas, high altitude,
etc.) have been appropriately installed.

F

URNACE

  S

TARTUP

1. Close the manual gas shutoff valve external to the furnace.
2. Turn off the electrical power to the furnace.
3. Set the room thermostat to the lowest possible setting.
4. Remove the burner compartment door.

NOTE: 

 This furnace is equipped with an ignition device which

automatically lights the burner.  Do not try to light the burner by
hand.

5. Move the furnace gas valve manual control to the OFF

position.

6. Wait five minutes then smell for gas. Be sure to check near

the floor as some types of gas are heavier than air.

7. If you smell gas after five minutes, immediately follow the

instructions on page 4 of this manual.  If you do not smell
gas after five minutes,  move the furnace gas valve manual
control to the ON position.

8. Replace the burner compartment door.
9. Open the manual gas shutoff valve external to the furnace.
10. Turn on the electrical power to the furnace.
11. Adjust the thermostat to a setting above room temperature.
12. After the burners are lit, set the thermostat to desired

temperature.

F

URNACE

  S

HUTDOWN

1. Set the thermostat to the lowest setting. The integrated

control will close the gas valve and extinguish flame.
Following a 15 second delay, the induced draft blower will
be de-energized.  After a 90, 120, 150 or 180 second delay
period (field selectable), the circulator blower will be de-
energized.

2. Remove the burner compartment door and move the furnace

gas valve manual control to the OFF position.

3. Close the manual gas shutoff valve external to the furnace.
4. Replace the burner compartment door.

G

AS

 S

UPPLY

 P

RESSURE

 M

EASUREMENT

CAUTION

T

O PREVENT UNRELIABLE OPERATION OR EQUIPMENT DAMAGE, THE INLET

GAS SUPPLY PRESSURE MUST BE AS SPECIFIED ON THE UNIT RATING PLATE

WITH ALL OTHER HOUSEHOLD GAS FIRED APPLIANCES OPERATING.

W

HITE

-R

ODGERS

 36F22 G

AS

 V

ALVE

The line pressure supplied to the gas valve must be within the
range specified below.

Propane Gas

Natural Gas

Inlet Gas Supply Pressure

Minimum:5.0" W.C.   Maximum :10.0" W.C.
Minimum:11.0" W.C. Maximum :13.0" W.C.

The supply pressure can be measured at the gas valve inlet pres-
sure tap or at a hose fitting installed in the gas piping drip leg.  The
supply pressure must be measured with the burners operating.
To measure the gas supply pressure, use the following procedure.

OUTLET

INLET

Pressure Regulator

Adjustment 

(Under Cap Screw)

Gas Valve

On/Off

Selector

Switch

Inlet Pressure Tap 

(Side of Valve)

Outlet (Manifold)

Pressure Tap 

White-Rodgers Model 36F22

1. Turn OFF gas to furnace at the manual gas shutoff valve

external to the furnace.

2. Connect a calibrated water manometer (or appropriate gas

pressure gauge) at either the gas valve inlet pressure tap
or the gas piping drip leg.

Gas Line

Gas
Shutoff
Valve

Gas Line 
To Furnace

Drip Leg Cap 
With Fitting

Manometer Hose

Manometer

Open To
Atmosphere

Measuring Inlet Gas Pressure (Alt. Method)

NOTE:

  At either location, a hose fitting must be installed prior to

making the hose connection.

3. Turn ON the gas supply and operate the furnace and all

other gas consuming appliances on the same gas supply
line.

Содержание AMS95

Страница 1: ...is possible to place yourself in a position which is more hazardous than when the unit is in operation Remember it is your responsibility to install the product safely and to know it well enough to b...

Страница 2: ...D JOINING METHODS 12 PROPER VENT FLUE AND COMBUSTION AIR PIPING PRACTICES 13 TERMINATION LOCATIONS 13 CANADIAN VENTING REQUIREMENTS 13 STANDARD FURNACE CONNECTIONS 13 ALTERNATE FURNACE CONNECTIONS 14...

Страница 3: ...ty Circuit Description 31 GENERAL 31 INTEGRATED CONTROL MODULE 31 PRIMARY LIMIT 31 AUXILIARY LIMIT 31 ROLLOUT LIMIT 31 PRESSURE SWITCHES 31 FLAME SENSOR 31 XVIII Troubleshooting 31 ELECTROSTATIC DISCH...

Страница 4: ...warranty certificate is also supplied with the unit Read the warranty carefully and note what is covered Keep the warranty cer tificate in a safe location for future reference If additional informatio...

Страница 5: ...r Pressure Tap 20 Coil Front Cover Drain Port 21 Drain Line Penetrations 22 Drain Trap 23 Blower Door Interlock Switch 24 Capacitor 25 Integrated Control Module with fuse and diagnostic LED 26 24 Volt...

Страница 6: ...ing to the installation and application of this product WARNING POSSIBLE PROPERTY DAMAGE PERSONAL INJURY OR DEATH DUE TO FIRE EXPLOSION SMOKE SOOT CONDENSTAION ELECTRICAL SHOCK OR CARBON MONOXIDE MAY...

Страница 7: ...e access doors must be vertical so that the burners fire horizontally into the heat exchanger Do not install the unit with the access doors on the up top or down bottom side of the furnace WARNING TO...

Страница 8: ...reas behind the thermostat such as an outside wall CLEARANCES AND ACCESSIBILITY Installations must adhere to the clearances to combustible mate rials to which this furnace has been design certified Th...

Страница 9: ...less than 100 square inches One opening shall be within 12 inches of the top and one within 12 inches of the bottom of the enclosure DRAFTS OR DEAD SPOTS BEHIND DOORS IN CORNERS UNDER CABINETS Thermo...

Страница 10: ...equip ment in the enclosure but not less than the sum of the areas of all vent connectors in the confined space Alternate Opening Location Equipment Located in Confined Spaces All Air from Outdoors Si...

Страница 11: ...RAL Horizontal applications in particular may dictate many of the installation s specifics such as airflow direction ductwork connec tions flue and combustion air pipe connections etc The basic ap pli...

Страница 12: ...ce change to compensate for the energy content difference between natural and propane gas High altitude installations may require both a pressure switch and an orifice change These changes are necessa...

Страница 13: ...vent flue pipe and a combustion air intake pipe Refer to the appropriate section for details concerning piping size length number of elbows furnace connections and terminations MATERIALS AND JOINING M...

Страница 14: ...DIRECT VENT INSTALLATIONS On upflow units secure the combustion air intake pipe directly to the air intake coupling On counterflow units secure the combus tion air intake pipe to the air intake coupl...

Страница 15: ...e piping to the rubber elbow using a worm gear hose clamp NOTE Use of the alternate vent flue location for upright installations requires the drain trap be installed on the same side of the unit as th...

Страница 16: ...uld be in stalled on either side of the wall and solvent cemented to a length of pipe connecting the two couplings The length of pipe should be the wall thickness plus the depth of the socket fittings...

Страница 17: ...er of elbows and or tees in each Vent Flue Combustion Air Intake pipe Elbows and or tees used in the terminations must be included when determining the number of elbows in the piping systems If the co...

Страница 18: ...ualPipe In a basement installation the pipes may be run between the joist spaces If the pipes must go below the joist and then up into the last joist space to penetrate the header two 45 elbows should...

Страница 19: ...stallations using the standard vent flue outlet require drain hoses to be connected as follows The following quantity of hoses tubes and hose clamps are provided with the unit HOSE A QTY 1 HOSE B QTY...

Страница 20: ...ow models relocation of the front cover pressure switch hose is required Make connections as follows 1 Remove the rubber plug from the coil front cover drain port Counterflow furnaces Relocate the fro...

Страница 21: ...ed for identification purposes Refer to the wiring dia gram for wire routings If any of the original wire as supplied with the furnace must be replaced it must be replaced with wiring ma terial having...

Страница 22: ...CHANGING ANY ELECTRICAL WIRING The furnace s integrated control module is equipped with line volt age accessory terminals for controlling power to an optional field supplied humidifier and or electro...

Страница 23: ...it must be applied for propane gas installations Refer to the Section VIII Propane Gas High Altitude Installations section for details GAS VALVE This unit is equipped with a 24 volt gas valve controll...

Страница 24: ...s and semirigid tubing against physical and thermal damage when installed Ensure aluminum alloy tubing and connectors are coated to protect against external corrosion when in contact with masonry plas...

Страница 25: ...ace manifold with all gas appliances in operation Maintaining proper gas pressure depends on three main factors 1 Vaporization rate depending on temperature of the liquid and wetted surface area of th...

Страница 26: ...0 F FILTERS READ THIS SECTION BEFORE INSTALLING THE RETURN AIR DUCTWORK Filters must be used with this furnace Discuss filter maintenance with the building owner Filters do not ship with this furnace...

Страница 27: ...e the burner compartment door 9 Open the manual gas shutoff valve external to the furnace 10 Turn on the electrical power to the furnace 11 Adjust the thermostat to a setting above room temperature 12...

Страница 28: ...VENT UNRELIABLE OPERATION OR EQUIPMENT DAMAGE THE GAS MANIFOLD PRESSURE MUST BE AS SPECIFIED ON THE UNIT RATING PLATE ONLY MINOR ADJUSTMENTS SHOULD BE MADE BY ADJUSTING THE GAS VALVE PRESSURE REGULATO...

Страница 29: ...Temperature rise must be within the range specified on the unit rating plate An incorrect temperature rise may result in condens ing in or overheating of the heat exchanger An airflow and tem perature...

Страница 30: ...ized Circulator blower is energized on cool speed following a fixed five second on delay Electronic air cleaner terminals are energized with circulator blower Furnace circulator blower and outdoor coo...

Страница 31: ...heat exchanger and or blocked condensate drain con ditions FLAME SENSOR The flame sensor is a probe mounted to the burner manifold as sembly which uses the principle of flame rectification to determin...

Страница 32: ...power to furnace MEDIA AIR FILTER OR ELECTRONIC AIR CLEANER REMOVAL Follow the manufacturer s directions for service BURNERS Visually inspect the burner flames periodically during the heating season...

Страница 33: ...t Filter Front of Furnace Blower 4 Angle filter toward the blower until filter clears bottom rail 5 Lower filter down and pull outward Front of Furnace Blower Front of Furnace Blower 6 Replace filter...

Страница 34: ...ecessary Correct pressure switch setpoint or contact motion Tighten or correct wiring connection Pressure switch hose blocked pinched or connected improperly Blocked flue and or inlet air pipe blocked...

Страница 35: ...nfo Adjust as Turn power OFF prior to repair Sand flame sensor with emery clot See Vent Flue Pipe section for piping details See rating plate for proper gas pressure 7 7 FLASHES Flame sensor is coated...

Страница 36: ...EC T L N P O W E R S U P P L Y W I T H O V E R C U R R E N T P R O T E C T I O N D E V I C E WH JUNCTION BOX 1 T O 1 1 5 V A C 1 0 6 0 H Z ID BLOWER PRSEEURE SWITCH HEAT H GND WH RD WH GND BURNER COM...

Страница 37: ...37 2005 Goodman Company L P is a trademark of Maytag Corporation and is used under license to Goodman Company L P All rights reserved 1810 Wilson Parkway Fayetteville TN 37334 www amana hac com...

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