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20

A

LTERNATE

 V

ENT

/F

LUE

 D

RAIN

 H

OSE

 C

ONNECTIONS

Upright installations using the 

alternate

 vent/flue outlet will require

“right-side only” drain hoses to be connected as follows.  Refer to

Section IX, Vent/Flue Pipe 

and Combustion Air Pipe for details on

alternate vent/flue pipe connection.

1. Remove the rubber plug from the front cover right-side drain

port. Save for use in step 3.

2. Secure Hose A to front cover drain port with a red hose clamp.

Route hose to rear right side panel grommet hole.

RUBBER ELBOW

(EXTERNALLY

MOUNTED)

TUBE 1 GREEN HOSE

CLAMPS

(3 PLACES)

HOSE B

TUBE(S) 2

DRAIN TRAP

SIDE PANEL

GROMMET

HOLES

HOSE A

FRONT COVER

DRAIN PORT

RUBBER

ELBOW 

DRAIN PORT

RED HOSE

CLAMP

RED HOSE CLAMP

Upright “Alternate” Connections - Right Side Only

(Upflow Shown, Counterflow Similar)

3. Remove grommet from front right-side panel drain hole.

Seal hole in grommet with large end of plug.  Reinstall
grommet and plug into side panel drain hole.

4. Cut 1/4 inch from the end of the drain port on the externally

mounted rubber elbow.  Discard cut portion.

5. Insert Tube 1 into rubber elbow drain port and secure with

a red hose clamp.  Angle tube outward toward front of furnace.

6. Cut 17 7/8 inches from the long end of Hose B and discard.
7. Secure remaining end of Hose B to exposed end of Tube 1

with a green hose clamp.  Route hose toward right side
panel grommet holes.

8. Insert short end of one Tube 2 through rear right side panel

grommet drain hole.  Secure tube to Hose A with a green
hose clamp.

9. Insert short end of remaining Tube 2 into Hose B from

rubber elbow and secure with green hose clamp.  Ensure
hoses and tubes maintain a downward slope for proper
drainage and are not kinked or binding.

For details concerning mounting of the drain trap, refer to the fol-
lowing section.

U

PRIGHT

 D

RAIN

 T

RAP

 M

OUNTING

 (L

EFT

 

OR

 R

IGHT

 S

IDE

 P

ANEL

)

1. Insert drain tubes into drain trap and position the drain trap

against the side panel.  

NOTE:

  Drain tubes must reach the

bottom of the drain trap.

2. Secure drain trap to side panel at the mounting holes

(dimples or crosshairs on counterflow models) located
below the grommet drain holes.

3. Attach PVC drain line to drain trap outlet with either a 90°

elbow or coupling.

H

ORIZONTAL

 I

NSTALLATIONS

R

IGHT

 S

IDE

 D

OWN

Horizontal installations with the right side down require that the
drain hoses be connected to the right side front cover drain port
and the rubber elbow drain port.

NOTE:

  On counterflow models, relocation of the front cover pressure

switch hose is required.

Make connections as follows:

1. Remove the rubber plug from the coil front cover drain port.

Counterflow furnaces

Relocate the front cover pressure switch hose connection
from the left side pressure tap to the right (down) side tap.
The pressure switch hose must be connected to the down
side to guard against blocked drain conditions.   Cut hose
to appropriate length to minimize sagging.  Plug left
(unused) pressure tap with plug removed from right side.

2. Secure Hose A to front cover drain tap with a red hose clamp.

Route hose to rear right (down) side panel grommet holes.

HOSE A

HOSE B

SIDE PANEL

GROMMET

HOLES

GREEN

HOSE

CLAMP

(3 PLACES)

TUBE 1

RUBBER

ELBOW

RIGHT

SIDE

 PANEL

DRAIN TRAP

TUBES 2

RUBBER ELBOW

DRAIN PORT

FRONT COVER
DRAIN PORT

FRONT

COVER

PRESSURE 

TAP

RED HOSE

CLAMP

RED HOSE

CLAMP

Horizontal Connections - Right Side Down

(Upflow Shown, Counterflow Similar)

3. Cut 1/4 inch from the end of the drain port on the rubber

elbow and discard.

4. Insert Tube 1 into rubber elbow drain port and secure with

a red hose clamp. Angle tube outward toward front of
furnace.

5. Cut 17 3/4 inches from the long end of Hose B and discard.
6. Secure remaining end of Hose B to exposed end of Tube 1

with a green hose clamp.  Route hose to front right down
side panel grommet holes.

7. Cut 5 1/2 inches straight length from the long end of each

Tube 2.

8. Insert approximately one inch of each Tube 2 through the

right down side panel grommet holes.  Secure tubes to
Hose A and Hose B using green hose clamps.  Ensure
hoses and tubes maintain a downward slope for proper
drainage and are not kinked or bound.

For details concerning mounting of the drain trap, refer to 

Section

X, Condensate Drain Lines and Drain Trap - Upright Drain Trap
Mounting.

L

EFT

 S

IDE

 D

OWN

Horizontal installations with the left side panel down will require
drain hoses to be connected to the left side front cover drain port
and the side drain port on the rubber elbow.

1. Remove the rubber plug from the coil front cover left (down)

side drain port.

2. Relocate the front cover pressure switch hose connection

from the right side (as shipped) pressure tap to the left
(down) side tap.  The pressure switch hose must be
connected to the down side to guard against blocked drain
conditions.  Cut hose to appropriate length to minimize
sagging.  Plug right (unused) pressure tap with plug
removed from left side.

3. Secure Hose A to front cover drain port with a red hose

clamp. Route hose to rear left (down) side panel grommet
holes.  

NOTE:

  For left side drainage, grommets must be

relocated to left side panel.

Содержание AMS95

Страница 1: ...is possible to place yourself in a position which is more hazardous than when the unit is in operation Remember it is your responsibility to install the product safely and to know it well enough to b...

Страница 2: ...D JOINING METHODS 12 PROPER VENT FLUE AND COMBUSTION AIR PIPING PRACTICES 13 TERMINATION LOCATIONS 13 CANADIAN VENTING REQUIREMENTS 13 STANDARD FURNACE CONNECTIONS 13 ALTERNATE FURNACE CONNECTIONS 14...

Страница 3: ...ty Circuit Description 31 GENERAL 31 INTEGRATED CONTROL MODULE 31 PRIMARY LIMIT 31 AUXILIARY LIMIT 31 ROLLOUT LIMIT 31 PRESSURE SWITCHES 31 FLAME SENSOR 31 XVIII Troubleshooting 31 ELECTROSTATIC DISCH...

Страница 4: ...warranty certificate is also supplied with the unit Read the warranty carefully and note what is covered Keep the warranty cer tificate in a safe location for future reference If additional informatio...

Страница 5: ...r Pressure Tap 20 Coil Front Cover Drain Port 21 Drain Line Penetrations 22 Drain Trap 23 Blower Door Interlock Switch 24 Capacitor 25 Integrated Control Module with fuse and diagnostic LED 26 24 Volt...

Страница 6: ...ing to the installation and application of this product WARNING POSSIBLE PROPERTY DAMAGE PERSONAL INJURY OR DEATH DUE TO FIRE EXPLOSION SMOKE SOOT CONDENSTAION ELECTRICAL SHOCK OR CARBON MONOXIDE MAY...

Страница 7: ...e access doors must be vertical so that the burners fire horizontally into the heat exchanger Do not install the unit with the access doors on the up top or down bottom side of the furnace WARNING TO...

Страница 8: ...reas behind the thermostat such as an outside wall CLEARANCES AND ACCESSIBILITY Installations must adhere to the clearances to combustible mate rials to which this furnace has been design certified Th...

Страница 9: ...less than 100 square inches One opening shall be within 12 inches of the top and one within 12 inches of the bottom of the enclosure DRAFTS OR DEAD SPOTS BEHIND DOORS IN CORNERS UNDER CABINETS Thermo...

Страница 10: ...equip ment in the enclosure but not less than the sum of the areas of all vent connectors in the confined space Alternate Opening Location Equipment Located in Confined Spaces All Air from Outdoors Si...

Страница 11: ...RAL Horizontal applications in particular may dictate many of the installation s specifics such as airflow direction ductwork connec tions flue and combustion air pipe connections etc The basic ap pli...

Страница 12: ...ce change to compensate for the energy content difference between natural and propane gas High altitude installations may require both a pressure switch and an orifice change These changes are necessa...

Страница 13: ...vent flue pipe and a combustion air intake pipe Refer to the appropriate section for details concerning piping size length number of elbows furnace connections and terminations MATERIALS AND JOINING M...

Страница 14: ...DIRECT VENT INSTALLATIONS On upflow units secure the combustion air intake pipe directly to the air intake coupling On counterflow units secure the combus tion air intake pipe to the air intake coupl...

Страница 15: ...e piping to the rubber elbow using a worm gear hose clamp NOTE Use of the alternate vent flue location for upright installations requires the drain trap be installed on the same side of the unit as th...

Страница 16: ...uld be in stalled on either side of the wall and solvent cemented to a length of pipe connecting the two couplings The length of pipe should be the wall thickness plus the depth of the socket fittings...

Страница 17: ...er of elbows and or tees in each Vent Flue Combustion Air Intake pipe Elbows and or tees used in the terminations must be included when determining the number of elbows in the piping systems If the co...

Страница 18: ...ualPipe In a basement installation the pipes may be run between the joist spaces If the pipes must go below the joist and then up into the last joist space to penetrate the header two 45 elbows should...

Страница 19: ...stallations using the standard vent flue outlet require drain hoses to be connected as follows The following quantity of hoses tubes and hose clamps are provided with the unit HOSE A QTY 1 HOSE B QTY...

Страница 20: ...ow models relocation of the front cover pressure switch hose is required Make connections as follows 1 Remove the rubber plug from the coil front cover drain port Counterflow furnaces Relocate the fro...

Страница 21: ...ed for identification purposes Refer to the wiring dia gram for wire routings If any of the original wire as supplied with the furnace must be replaced it must be replaced with wiring ma terial having...

Страница 22: ...CHANGING ANY ELECTRICAL WIRING The furnace s integrated control module is equipped with line volt age accessory terminals for controlling power to an optional field supplied humidifier and or electro...

Страница 23: ...it must be applied for propane gas installations Refer to the Section VIII Propane Gas High Altitude Installations section for details GAS VALVE This unit is equipped with a 24 volt gas valve controll...

Страница 24: ...s and semirigid tubing against physical and thermal damage when installed Ensure aluminum alloy tubing and connectors are coated to protect against external corrosion when in contact with masonry plas...

Страница 25: ...ace manifold with all gas appliances in operation Maintaining proper gas pressure depends on three main factors 1 Vaporization rate depending on temperature of the liquid and wetted surface area of th...

Страница 26: ...0 F FILTERS READ THIS SECTION BEFORE INSTALLING THE RETURN AIR DUCTWORK Filters must be used with this furnace Discuss filter maintenance with the building owner Filters do not ship with this furnace...

Страница 27: ...e the burner compartment door 9 Open the manual gas shutoff valve external to the furnace 10 Turn on the electrical power to the furnace 11 Adjust the thermostat to a setting above room temperature 12...

Страница 28: ...VENT UNRELIABLE OPERATION OR EQUIPMENT DAMAGE THE GAS MANIFOLD PRESSURE MUST BE AS SPECIFIED ON THE UNIT RATING PLATE ONLY MINOR ADJUSTMENTS SHOULD BE MADE BY ADJUSTING THE GAS VALVE PRESSURE REGULATO...

Страница 29: ...Temperature rise must be within the range specified on the unit rating plate An incorrect temperature rise may result in condens ing in or overheating of the heat exchanger An airflow and tem perature...

Страница 30: ...ized Circulator blower is energized on cool speed following a fixed five second on delay Electronic air cleaner terminals are energized with circulator blower Furnace circulator blower and outdoor coo...

Страница 31: ...heat exchanger and or blocked condensate drain con ditions FLAME SENSOR The flame sensor is a probe mounted to the burner manifold as sembly which uses the principle of flame rectification to determin...

Страница 32: ...power to furnace MEDIA AIR FILTER OR ELECTRONIC AIR CLEANER REMOVAL Follow the manufacturer s directions for service BURNERS Visually inspect the burner flames periodically during the heating season...

Страница 33: ...t Filter Front of Furnace Blower 4 Angle filter toward the blower until filter clears bottom rail 5 Lower filter down and pull outward Front of Furnace Blower Front of Furnace Blower 6 Replace filter...

Страница 34: ...ecessary Correct pressure switch setpoint or contact motion Tighten or correct wiring connection Pressure switch hose blocked pinched or connected improperly Blocked flue and or inlet air pipe blocked...

Страница 35: ...nfo Adjust as Turn power OFF prior to repair Sand flame sensor with emery clot See Vent Flue Pipe section for piping details See rating plate for proper gas pressure 7 7 FLASHES Flame sensor is coated...

Страница 36: ...EC T L N P O W E R S U P P L Y W I T H O V E R C U R R E N T P R O T E C T I O N D E V I C E WH JUNCTION BOX 1 T O 1 1 5 V A C 1 0 6 0 H Z ID BLOWER PRSEEURE SWITCH HEAT H GND WH RD WH GND BURNER COM...

Страница 37: ...37 2005 Goodman Company L P is a trademark of Maytag Corporation and is used under license to Goodman Company L P All rights reserved 1810 Wilson Parkway Fayetteville TN 37334 www amana hac com...

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