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15

3.

Upflow 

and 

Counterflow 

units

.

Loosen the worm gear hose clamps on the rubber elbow
and detach it from both the induced draft blower and the
vent/flue pipe.

4.

Upflow 

and 

Counterflow 

units

.

Remove the vent/flue pipe from the furnace.

5. Cut the vent/flue pipe 3.75 inches from the flanged end of

the pipe. 

See Vent/Flue Pipe Cuts figure.

 The section of

pipe attached to the coupling will reach through the side
panel to the induced draft blower. Discard remaining pipe
and elbows.

Counterflow 

units.

Cut the vent/flue pipe 3.75 inches from the blower deck
coupling. 

See Vent/Flue Pipe Cuts figure.

 Save vent/flue pipe

attached to blower deck coupling for use in the alternate
location. Discard remaining pipe and elbows.

FLANGE

CUT

 

HERE

3.75"

6. Remove plastic plug from alternate vent/flue location.

Relocate and install plug in standard vent/flue location (top
cover).

Counterflow

 units.

Remove plastic plug from alternate vent/flue location.
Relocate and install plug in standard vent/flue location
(basepan).  Plug remaining hole in blower deck with plastic
plug included in the drain kit bag.

7.

Upflow 

and 

Counterflow 

units

.

Insert cut section of vent/flue pipe and coupling into alternate
vent/flue location.  Using a rubber coupling and worm gear
hose clamps from the drain kit bag, attach the vent/flue pipe
and coupling to the induced draft blower.  Secure the
coupling to the cabinet using the screws removed in step 1
or with field-supplied 3/8”  #8 self drilling screws.

WARNING

T

HE RUBBER ELBOW IS NOT DESIGNED TO SUPPORT A LOAD.  

W

HEN THE

RUBBER ELBOW IS MOUNTED EXTERNALLY TO THE FURNACE CABINET,

EXTREME CARE MUST BE TAKEN TO ADEQUATELY SUPPORT FIELD-SUPPLIED
VENT/FLUE PIPING, AS DAMAGE CAN RESULT IN LEAKS CAUSING BODILY
INJURY OR DEATH DUE TO EXPOSURE TO FLUE GASES, INCLUDING CARBON

MONOXIDE.

8.

Upflow 

and 

Counterflow 

units

.

For 

upright installations

, externally mount the rubber elbow

to the vent/flue coupling using a worm gear hose clamp.
Secure field supplied vent/flue piping to the rubber elbow
using a worm gear hose clamp.  

NOTE:

  Use of the alternate

vent/flue location for upright installations, requires the drain
trap be installed on the same side of the unit as the flue
pipe.

9.

Upflow 

and 

Counterflow 

units

.

For

 

horizontal installations

, externally secure the field-

supplied vent/flue pipe directly to the vent/flue coupling using
a PVC or ABS coupling or elbow.

5

ADDITIONAL PLUG

FROM DRAIN KIT

7

EXTERNALLY

 MOUNT

RUBBER ELBOW

6

SECURE TO

ID BLOWER WITH

RUBBER COUPLING

AND HOSE

CLAMPS

COUNTERFLOW/UPRIGHT

(UPFLOW SIMILAR)

        UPFLOW 

REMOVE

4 SCREWS

3

REMOVE

PIPE 

2

DETACH RUBBER

ELBOW FROM

 ID BLOWER AND 

VENT/FLUE

PIPE 

1. 

REMOVE

4 SCREWS

2

DETATCH RUBBER

ELBOW FROM

 ID BLOWER AND 

VENT/FLUE

PIPE 

    COUNTERFLOW

3

REMOVE

PIPE 

REMOVE

AND RELOCATE

5

REMOVE

AND RELOCATE

REMOVE

3 SCREWS

1

UPFLOW/HORIZONTAL

(COUNTERFLOW SIMILAR)

6

SECURE TO

ID BLOWER WITH

RUBBER COUPLING

AND HOSE

CLAMPS

6

SECURE TO

CABINET WITH

SCREWS

Alternate Vent/Flue Location

A

LTERNATE

 C

OMBUSTION

 A

IR

 I

NTAKE

 L

OCATION

The alternate combustion air intake location consists of a large,
unobstructed hole (alternate vent connection is aligned with the
Induced Draft Blower). To use the alternate combustion air intake
location, refer to the following steps, and the “Alternate Combus-
tion Air Intake Location” figure.

NOTE:

  Counterflow unit instructions follow the upflow instructions.

1. Remove and save the four screws securing the combustion

air intake coupling to the furnace’s top panel (upflow).

Counterflow 

units.

Remove and save the four screws securing the combustion
air intake coupling to the basepan.  Remove an additional
three screws securing the furnace’s internal combustion
air intake pipe to the blower deck.

2. Remove the combustion air intake coupling and gasket from

the top panel.

Counterflow

 units.

Remove the combustion air intake pipe from the furnace
and cut the pipe at the basepan coupling.  Save the basepan
coupling and gasket from the blower deck coupling for use
in the alternate location.  Discard the remaining pipe.

3. Remove plastic plug from alternate combustion air intake

location.  Relocate and install plug in standard air intake
location (top cover).

Содержание AMS95

Страница 1: ...is possible to place yourself in a position which is more hazardous than when the unit is in operation Remember it is your responsibility to install the product safely and to know it well enough to b...

Страница 2: ...D JOINING METHODS 12 PROPER VENT FLUE AND COMBUSTION AIR PIPING PRACTICES 13 TERMINATION LOCATIONS 13 CANADIAN VENTING REQUIREMENTS 13 STANDARD FURNACE CONNECTIONS 13 ALTERNATE FURNACE CONNECTIONS 14...

Страница 3: ...ty Circuit Description 31 GENERAL 31 INTEGRATED CONTROL MODULE 31 PRIMARY LIMIT 31 AUXILIARY LIMIT 31 ROLLOUT LIMIT 31 PRESSURE SWITCHES 31 FLAME SENSOR 31 XVIII Troubleshooting 31 ELECTROSTATIC DISCH...

Страница 4: ...warranty certificate is also supplied with the unit Read the warranty carefully and note what is covered Keep the warranty cer tificate in a safe location for future reference If additional informatio...

Страница 5: ...r Pressure Tap 20 Coil Front Cover Drain Port 21 Drain Line Penetrations 22 Drain Trap 23 Blower Door Interlock Switch 24 Capacitor 25 Integrated Control Module with fuse and diagnostic LED 26 24 Volt...

Страница 6: ...ing to the installation and application of this product WARNING POSSIBLE PROPERTY DAMAGE PERSONAL INJURY OR DEATH DUE TO FIRE EXPLOSION SMOKE SOOT CONDENSTAION ELECTRICAL SHOCK OR CARBON MONOXIDE MAY...

Страница 7: ...e access doors must be vertical so that the burners fire horizontally into the heat exchanger Do not install the unit with the access doors on the up top or down bottom side of the furnace WARNING TO...

Страница 8: ...reas behind the thermostat such as an outside wall CLEARANCES AND ACCESSIBILITY Installations must adhere to the clearances to combustible mate rials to which this furnace has been design certified Th...

Страница 9: ...less than 100 square inches One opening shall be within 12 inches of the top and one within 12 inches of the bottom of the enclosure DRAFTS OR DEAD SPOTS BEHIND DOORS IN CORNERS UNDER CABINETS Thermo...

Страница 10: ...equip ment in the enclosure but not less than the sum of the areas of all vent connectors in the confined space Alternate Opening Location Equipment Located in Confined Spaces All Air from Outdoors Si...

Страница 11: ...RAL Horizontal applications in particular may dictate many of the installation s specifics such as airflow direction ductwork connec tions flue and combustion air pipe connections etc The basic ap pli...

Страница 12: ...ce change to compensate for the energy content difference between natural and propane gas High altitude installations may require both a pressure switch and an orifice change These changes are necessa...

Страница 13: ...vent flue pipe and a combustion air intake pipe Refer to the appropriate section for details concerning piping size length number of elbows furnace connections and terminations MATERIALS AND JOINING M...

Страница 14: ...DIRECT VENT INSTALLATIONS On upflow units secure the combustion air intake pipe directly to the air intake coupling On counterflow units secure the combus tion air intake pipe to the air intake coupl...

Страница 15: ...e piping to the rubber elbow using a worm gear hose clamp NOTE Use of the alternate vent flue location for upright installations requires the drain trap be installed on the same side of the unit as th...

Страница 16: ...uld be in stalled on either side of the wall and solvent cemented to a length of pipe connecting the two couplings The length of pipe should be the wall thickness plus the depth of the socket fittings...

Страница 17: ...er of elbows and or tees in each Vent Flue Combustion Air Intake pipe Elbows and or tees used in the terminations must be included when determining the number of elbows in the piping systems If the co...

Страница 18: ...ualPipe In a basement installation the pipes may be run between the joist spaces If the pipes must go below the joist and then up into the last joist space to penetrate the header two 45 elbows should...

Страница 19: ...stallations using the standard vent flue outlet require drain hoses to be connected as follows The following quantity of hoses tubes and hose clamps are provided with the unit HOSE A QTY 1 HOSE B QTY...

Страница 20: ...ow models relocation of the front cover pressure switch hose is required Make connections as follows 1 Remove the rubber plug from the coil front cover drain port Counterflow furnaces Relocate the fro...

Страница 21: ...ed for identification purposes Refer to the wiring dia gram for wire routings If any of the original wire as supplied with the furnace must be replaced it must be replaced with wiring ma terial having...

Страница 22: ...CHANGING ANY ELECTRICAL WIRING The furnace s integrated control module is equipped with line volt age accessory terminals for controlling power to an optional field supplied humidifier and or electro...

Страница 23: ...it must be applied for propane gas installations Refer to the Section VIII Propane Gas High Altitude Installations section for details GAS VALVE This unit is equipped with a 24 volt gas valve controll...

Страница 24: ...s and semirigid tubing against physical and thermal damage when installed Ensure aluminum alloy tubing and connectors are coated to protect against external corrosion when in contact with masonry plas...

Страница 25: ...ace manifold with all gas appliances in operation Maintaining proper gas pressure depends on three main factors 1 Vaporization rate depending on temperature of the liquid and wetted surface area of th...

Страница 26: ...0 F FILTERS READ THIS SECTION BEFORE INSTALLING THE RETURN AIR DUCTWORK Filters must be used with this furnace Discuss filter maintenance with the building owner Filters do not ship with this furnace...

Страница 27: ...e the burner compartment door 9 Open the manual gas shutoff valve external to the furnace 10 Turn on the electrical power to the furnace 11 Adjust the thermostat to a setting above room temperature 12...

Страница 28: ...VENT UNRELIABLE OPERATION OR EQUIPMENT DAMAGE THE GAS MANIFOLD PRESSURE MUST BE AS SPECIFIED ON THE UNIT RATING PLATE ONLY MINOR ADJUSTMENTS SHOULD BE MADE BY ADJUSTING THE GAS VALVE PRESSURE REGULATO...

Страница 29: ...Temperature rise must be within the range specified on the unit rating plate An incorrect temperature rise may result in condens ing in or overheating of the heat exchanger An airflow and tem perature...

Страница 30: ...ized Circulator blower is energized on cool speed following a fixed five second on delay Electronic air cleaner terminals are energized with circulator blower Furnace circulator blower and outdoor coo...

Страница 31: ...heat exchanger and or blocked condensate drain con ditions FLAME SENSOR The flame sensor is a probe mounted to the burner manifold as sembly which uses the principle of flame rectification to determin...

Страница 32: ...power to furnace MEDIA AIR FILTER OR ELECTRONIC AIR CLEANER REMOVAL Follow the manufacturer s directions for service BURNERS Visually inspect the burner flames periodically during the heating season...

Страница 33: ...t Filter Front of Furnace Blower 4 Angle filter toward the blower until filter clears bottom rail 5 Lower filter down and pull outward Front of Furnace Blower Front of Furnace Blower 6 Replace filter...

Страница 34: ...ecessary Correct pressure switch setpoint or contact motion Tighten or correct wiring connection Pressure switch hose blocked pinched or connected improperly Blocked flue and or inlet air pipe blocked...

Страница 35: ...nfo Adjust as Turn power OFF prior to repair Sand flame sensor with emery clot See Vent Flue Pipe section for piping details See rating plate for proper gas pressure 7 7 FLASHES Flame sensor is coated...

Страница 36: ...EC T L N P O W E R S U P P L Y W I T H O V E R C U R R E N T P R O T E C T I O N D E V I C E WH JUNCTION BOX 1 T O 1 1 5 V A C 1 0 6 0 H Z ID BLOWER PRSEEURE SWITCH HEAT H GND WH RD WH GND BURNER COM...

Страница 37: ...37 2005 Goodman Company L P is a trademark of Maytag Corporation and is used under license to Goodman Company L P All rights reserved 1810 Wilson Parkway Fayetteville TN 37334 www amana hac com...

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