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8

The following steps shall be followed with each appliance connected to the

venting system placed in operation, while any other appliances con-
nected to the venting system are not in operation:

a. Seal any unused openings in the venting system;

b. Inspect the venting system for proper size and horizontal pitch, as

required by the National Fuel Gas Code, ANSI Z223.1 or the CSA
B149 Installation Codes and these instructions. Determine that there
is no blockage or restriction, leakage, corrosion and other deficien-
cies which could cause an unsafe condition;

c. In so far as practical, close all building doors and windows and all

doors between the space in which the appliance(s) connected to the
venting system are located and other spaces of the building. Turn on
clothes dryers and any appliance not connected to the venting sys-
tem. Turn on any exhaust fans, such as range hoods and bathroom
exhausts, so they shall operate at maximum speed. Do not operate a
summer exhaust fan. Close fireplace dampers;

d. Follow the lighting instructions. Place the appliance being inspected

in operation. Adjust thermostat so appliance shall operate continu-
ously;

e. Test for draft hood equipped spillage at the draft hood relief opening

after 5 minutes of main burner operation. Use the flame of a match
or candle;

f. After it has been determined that each appliance connected to the

venting system properly vents when tested as outlined above, re-
turn doors, windows, exhaust fans, fireplace dampers and any other
gas burning appliance to their previous conditions of use;

g. If improper venting is observed during any of the above tests, the

common venting system must be corrected.

Corrections must be in accordance with the latest edition of the
National Fuel Gas Code NFPA 54/ANSI Z223.1 and/or CSA B149
Installation Codes.
If resizing is required on any portion of the venting system, use the
appropriate table in Appendix G in the latest edition of the National
Fuel Gas Code ANSI Z223.1 and/or CSA B149 Installation Codes.

T

HERMOSTAT

 L

OCATION

The thermostst should be placed approximately five feet from the
floor on a vibration-free, inside wall in an area having good air
circulation. Do not install the thermostat where it may be influ-
enced by any of the following:

Drafts, or dead spots behind doors, in corners, or under
cabinets.

Hot or cold air from registers.

Radiant heat from the sun.

Light fixtures or other appliances.

Radiant heat from a fireplace.

Concealed hot or cold water pipes, or chimneys.

Unconditioned areas behind the thermostat, such as an
outside wall.

C

LEARANCES

 

AND

 A

CCESSIBILITY

Installations must adhere to the clearances to combustible mate-
rials to which this furnace has been design certified.  The mini-
mum clearance information for this furnace is provided on the unit’s
clearance label.  These clearances must be permanently main-
tained.  Clearances must also accommodate an installation’s gas,
electrical, and drain trap and drain line connections.  If the alternate
combustion air intake or vent/flue connections are used additional
clearance must be provided to accommodate these connections.
Refer to 

Section IX, Vent Flue Pipe and Combustion Air Pipe

 for

details.  

NOTE:

  In addition to the required clearances to combus-

tible materials, a minimum of 24 inches service clearance must be
available in front of the unit.

T O P

B O T TO M

S ID E

S ID E

S ID E

T O P

B O T TO M

U pflow

C ou nte rflo w

H orizon tal

A furnace installed in a confined space (i.e., a closet or utility room)
must have two ventilation openings with a total minimum free area of
0.25 square inches per 1,000 BTU/hr of furnace input rating. Refer
to the Product Data Book applicable to your model* for minimum
clearances to combustible surfaces.  One of the ventilation open-
ings must be within 12 inches of the top; the other opening must be
within 12 inches of the bottom of the confined space.  In a typical
construction, the clearance between the door and door frame is usu-
ally  adequate to satisfy this ventilation requirement.

F

URNACE

 S

USPENSION

If suspending the furnace from rafters or joists, use 3/8" threaded
rod and 2”x2”x1/8” angle iron as shown below.  The length of rod
will depend on the application and the clearances necessary.

TILT  OUTWARD TO ALLOW  FOR

DOOR AND  CIRCULATOR  BLOWER

REMOVAL

3/8" DIAMETER

 THREADED  ROD

(6  PLACES)

PROVIDE  8"  MINMUM  CLEARANCE  BETWEEN

CENTER  ROD  AND FURNACE  CABINET

TO  ALLOW  FOR  CIRCULATOR  BLOWER REMOVAL 

ASSURE FURNACE IS LEVEL FROM

END TO END AND HAS A SLIGHT

FORWARD TILT WITH THE FRONT

OF THE FURNACE 0"-3/4" 

BELOW THE BACK OF THE FURNACE

POSITION AS  CLOSE  AS POSSIBLE
TO  BLOWER  DECK  TO ALLOW  FOR 

CIRCULATOR  BLOWER  REMVOAL

2"

X

2"

X

1/8"

 

ANGLE  IRON

(3  PLACES)

HOLD  DOWN

  NUTS

SUPPORT

NUTS

Suspended Furnace

E

XISTING

 F

URNACE

 R

EMOVAL

OTE: 

When an existing furnace is removed from a venting system

serving other appliances,

 

the venting system may be too large to

properly vent the remaining attached appliances.

The following vent testing procedure is reproduced from the

 American

National Standard/National Standard of Canada for Gas-Fired Cen-
tral Furnaces ANSI Z21.47b-2002, CSA-2.3b-2002 Section 1.23.1.

*NOTE:  Please contact your distributor or our website for the applicable

product data book referred to in this manual.

Содержание AMS95

Страница 1: ...is possible to place yourself in a position which is more hazardous than when the unit is in operation Remember it is your responsibility to install the product safely and to know it well enough to b...

Страница 2: ...D JOINING METHODS 12 PROPER VENT FLUE AND COMBUSTION AIR PIPING PRACTICES 13 TERMINATION LOCATIONS 13 CANADIAN VENTING REQUIREMENTS 13 STANDARD FURNACE CONNECTIONS 13 ALTERNATE FURNACE CONNECTIONS 14...

Страница 3: ...ty Circuit Description 31 GENERAL 31 INTEGRATED CONTROL MODULE 31 PRIMARY LIMIT 31 AUXILIARY LIMIT 31 ROLLOUT LIMIT 31 PRESSURE SWITCHES 31 FLAME SENSOR 31 XVIII Troubleshooting 31 ELECTROSTATIC DISCH...

Страница 4: ...warranty certificate is also supplied with the unit Read the warranty carefully and note what is covered Keep the warranty cer tificate in a safe location for future reference If additional informatio...

Страница 5: ...r Pressure Tap 20 Coil Front Cover Drain Port 21 Drain Line Penetrations 22 Drain Trap 23 Blower Door Interlock Switch 24 Capacitor 25 Integrated Control Module with fuse and diagnostic LED 26 24 Volt...

Страница 6: ...ing to the installation and application of this product WARNING POSSIBLE PROPERTY DAMAGE PERSONAL INJURY OR DEATH DUE TO FIRE EXPLOSION SMOKE SOOT CONDENSTAION ELECTRICAL SHOCK OR CARBON MONOXIDE MAY...

Страница 7: ...e access doors must be vertical so that the burners fire horizontally into the heat exchanger Do not install the unit with the access doors on the up top or down bottom side of the furnace WARNING TO...

Страница 8: ...reas behind the thermostat such as an outside wall CLEARANCES AND ACCESSIBILITY Installations must adhere to the clearances to combustible mate rials to which this furnace has been design certified Th...

Страница 9: ...less than 100 square inches One opening shall be within 12 inches of the top and one within 12 inches of the bottom of the enclosure DRAFTS OR DEAD SPOTS BEHIND DOORS IN CORNERS UNDER CABINETS Thermo...

Страница 10: ...equip ment in the enclosure but not less than the sum of the areas of all vent connectors in the confined space Alternate Opening Location Equipment Located in Confined Spaces All Air from Outdoors Si...

Страница 11: ...RAL Horizontal applications in particular may dictate many of the installation s specifics such as airflow direction ductwork connec tions flue and combustion air pipe connections etc The basic ap pli...

Страница 12: ...ce change to compensate for the energy content difference between natural and propane gas High altitude installations may require both a pressure switch and an orifice change These changes are necessa...

Страница 13: ...vent flue pipe and a combustion air intake pipe Refer to the appropriate section for details concerning piping size length number of elbows furnace connections and terminations MATERIALS AND JOINING M...

Страница 14: ...DIRECT VENT INSTALLATIONS On upflow units secure the combustion air intake pipe directly to the air intake coupling On counterflow units secure the combus tion air intake pipe to the air intake coupl...

Страница 15: ...e piping to the rubber elbow using a worm gear hose clamp NOTE Use of the alternate vent flue location for upright installations requires the drain trap be installed on the same side of the unit as th...

Страница 16: ...uld be in stalled on either side of the wall and solvent cemented to a length of pipe connecting the two couplings The length of pipe should be the wall thickness plus the depth of the socket fittings...

Страница 17: ...er of elbows and or tees in each Vent Flue Combustion Air Intake pipe Elbows and or tees used in the terminations must be included when determining the number of elbows in the piping systems If the co...

Страница 18: ...ualPipe In a basement installation the pipes may be run between the joist spaces If the pipes must go below the joist and then up into the last joist space to penetrate the header two 45 elbows should...

Страница 19: ...stallations using the standard vent flue outlet require drain hoses to be connected as follows The following quantity of hoses tubes and hose clamps are provided with the unit HOSE A QTY 1 HOSE B QTY...

Страница 20: ...ow models relocation of the front cover pressure switch hose is required Make connections as follows 1 Remove the rubber plug from the coil front cover drain port Counterflow furnaces Relocate the fro...

Страница 21: ...ed for identification purposes Refer to the wiring dia gram for wire routings If any of the original wire as supplied with the furnace must be replaced it must be replaced with wiring ma terial having...

Страница 22: ...CHANGING ANY ELECTRICAL WIRING The furnace s integrated control module is equipped with line volt age accessory terminals for controlling power to an optional field supplied humidifier and or electro...

Страница 23: ...it must be applied for propane gas installations Refer to the Section VIII Propane Gas High Altitude Installations section for details GAS VALVE This unit is equipped with a 24 volt gas valve controll...

Страница 24: ...s and semirigid tubing against physical and thermal damage when installed Ensure aluminum alloy tubing and connectors are coated to protect against external corrosion when in contact with masonry plas...

Страница 25: ...ace manifold with all gas appliances in operation Maintaining proper gas pressure depends on three main factors 1 Vaporization rate depending on temperature of the liquid and wetted surface area of th...

Страница 26: ...0 F FILTERS READ THIS SECTION BEFORE INSTALLING THE RETURN AIR DUCTWORK Filters must be used with this furnace Discuss filter maintenance with the building owner Filters do not ship with this furnace...

Страница 27: ...e the burner compartment door 9 Open the manual gas shutoff valve external to the furnace 10 Turn on the electrical power to the furnace 11 Adjust the thermostat to a setting above room temperature 12...

Страница 28: ...VENT UNRELIABLE OPERATION OR EQUIPMENT DAMAGE THE GAS MANIFOLD PRESSURE MUST BE AS SPECIFIED ON THE UNIT RATING PLATE ONLY MINOR ADJUSTMENTS SHOULD BE MADE BY ADJUSTING THE GAS VALVE PRESSURE REGULATO...

Страница 29: ...Temperature rise must be within the range specified on the unit rating plate An incorrect temperature rise may result in condens ing in or overheating of the heat exchanger An airflow and tem perature...

Страница 30: ...ized Circulator blower is energized on cool speed following a fixed five second on delay Electronic air cleaner terminals are energized with circulator blower Furnace circulator blower and outdoor coo...

Страница 31: ...heat exchanger and or blocked condensate drain con ditions FLAME SENSOR The flame sensor is a probe mounted to the burner manifold as sembly which uses the principle of flame rectification to determin...

Страница 32: ...power to furnace MEDIA AIR FILTER OR ELECTRONIC AIR CLEANER REMOVAL Follow the manufacturer s directions for service BURNERS Visually inspect the burner flames periodically during the heating season...

Страница 33: ...t Filter Front of Furnace Blower 4 Angle filter toward the blower until filter clears bottom rail 5 Lower filter down and pull outward Front of Furnace Blower Front of Furnace Blower 6 Replace filter...

Страница 34: ...ecessary Correct pressure switch setpoint or contact motion Tighten or correct wiring connection Pressure switch hose blocked pinched or connected improperly Blocked flue and or inlet air pipe blocked...

Страница 35: ...nfo Adjust as Turn power OFF prior to repair Sand flame sensor with emery clot See Vent Flue Pipe section for piping details See rating plate for proper gas pressure 7 7 FLASHES Flame sensor is coated...

Страница 36: ...EC T L N P O W E R S U P P L Y W I T H O V E R C U R R E N T P R O T E C T I O N D E V I C E WH JUNCTION BOX 1 T O 1 1 5 V A C 1 0 6 0 H Z ID BLOWER PRSEEURE SWITCH HEAT H GND WH RD WH GND BURNER COM...

Страница 37: ...37 2005 Goodman Company L P is a trademark of Maytag Corporation and is used under license to Goodman Company L P All rights reserved 1810 Wilson Parkway Fayetteville TN 37334 www amana hac com...

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