background image

21

LEFT SIDE

 PANEL

FRONT COVER

DRAIN PORT

SIDE PANEL

GROMMET

HOLES

DRAIN TRAP

TUBE(S) 2

GREEN HOSE

CLAMPS

(3 PLACES)

HOSE A

HOSE B

INDUCED

DRAFT BLOWER

DRAIN PORT

FRONT

COVER

PRESSURE

TAP

RED HOSE CLAMP

Horizontal Connections - Left Side Down

(Upflow Shown, Counterflow Similar)

4. Remove the rubber cap from the side drain port on the rubber

elbow.

5. Secure the short end of Hose B to rubber elbow side drain

port using a green hose clamp. 

NOTE:

  For left side drainage,

route hose to far left (down) side panel grommet holes.

NOTE: 

Horizontal left side connections (when using new

side port drain elbow) does not require connecting a hose
to the induced draft blower housing.

6. Cut 5 1/2 inches straight length from the long end of each

Tube 2.

7. Insert approximately one inch of each Tube 2 through left

side panel grommet hole.  Secure tubes to Hose A and
Hose B with a green hose clamps.   

NOTE:

  Tube must

reach bottom of trap.  Ensure hoses and tubes maintain a
downward slope for proper drainage and that they are not
kinked or binding.

For details concerning mounting of the drain trap, refer to 

Section

X, Condensate Drain Lines and Drain Trap - Upright Drain Trap
Mounting.

H

ORIZONTAL

 D

RAIN

 T

RAP

 M

OUNTING

 (L

EFT

 

OR

 R

IGHT

 S

IDE

 P

ANEL

)

1. Position the drain trap against side panel with drain tubes

inserted into trap.  Note that the trap may be orientated with
the outlet facing either the furnace’s top cover or base pan.

2. Secure drain trap to side panel at the dimples or crosshairs

located on either side of the grommet drain holes.

3. Confirm that tubes reach bottom of drain trap and that all

hoses maintain a downward slope and are not kinked or
binding.

4. Attach PVC drain line to drain trap outlet with either a 90°

elbow or coupling.

XI. ELECTRICAL CONNECTIONS

WARNING

T

O AVOID THE RISK OF ELECTRICAL SHOCK, WIRING TO THE UNIT MUST BE

POLARIZED AND GROUNDED.

WARNING

T

O AVOID INJURY, ELECTRICAL SHOCK OR DEATH, DISCONNECT ELECTRICAL

POWER BEFORE SERVICING OR CHANGING ANY ELECTRICAL WIRING.

CAUTION

L

ABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS.

W

IRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION.  

V

ERIFY PROPER OPERATION AFTER SERVICING.

W

IRING

 H

ARNESS

The wiring harness is an integral part of this furnace.  Field alteration
to comply with electrical codes should not be required.  Wires are
color coded for identification purposes.  Refer to the wiring dia-
gram for wire routings.  If any of the original wire as supplied with
the furnace must be replaced, it must be replaced with wiring ma-
terial having a temperature rating of at least 105°C.  Any replace-
ment wiring must be copper conductor.

115 V

OLT

 L

INE

 C

ONNECTIONS

Before proceeding with electrical connections, ensure that the sup-
ply voltage, frequency, and phase correspond to that specified on
the unit rating plate.  Power supply to the furnace must be N.E.C.
Class 1, and must comply with all applicable codes.  The furnace
must be electrically grounded in accordance with local codes or, in
their absence, with the latest edition of The National Electric Code,
ANSI NFPA 70 and/or The Canadian Electric Code CSA C22.1.
Use a separate fused branch electrical circuit containing properly
sized wire, and fuse or circuit breaker.  The fuse or circuit breaker
must be sized in accordance with the maximum overcurrent protec-
tion specified on the unit rating plate.  An electrical disconnect must
be provided at the furnace location.

NOTE:

 Line polarity must be observed when making field

connections.

WARNING

I

N UPRIGHT UPFLOW INSTALLATIONS, THE DRAIN TRAP MUST BE MOUNTED ON

THE OPPOSITE SIDE OF THE UNIT FROM THE JUNCTION BOX. 

T

HIS WILL

REDUCE THE RISK OF WATER REACHING THE JUNCTION BOX IN THE EVENT OF
A BLOCKED DRAIN CONDITION.

Connect hot, neutral, and ground wires as shown in the wiring
diagram located on the unit’s blower door.  For direct vent applica-
tions, the cabinet opening to the junction box must be sealed air
tight using either a UL approved bushing such as Heyco Liquid
Tight or by applying a UL approved non-reactive sealant to bush-
ing.
Line polarity must be observed when making field connections.  Line
voltage connections can be made through either the right or left side
panel.  The furnace is shipped configured for a left side (right side for
counterflows) electrical connection with the junction box located in-
side the burner compartment.  To make electrical connections
through the opposite side of the furnace, the junction box must be
relocated to the other side of the burner compartment prior to mak-
ing electrical connections.  To relocate the junction box, follow the
steps shown below.

NOTE: 

Wire routing must not to interfere with circulator blower

operation, filter removal, or routine maintenance.

CAUTION

E

DGES OF SHEET METAL HOLES MAY BE SHARP. 

U

SE GLOVES AS A

PRECAUTION WHEN REMOVING HOLE PLUGS.

1. Remove the burner compartment door.

Содержание AMS95

Страница 1: ...is possible to place yourself in a position which is more hazardous than when the unit is in operation Remember it is your responsibility to install the product safely and to know it well enough to b...

Страница 2: ...D JOINING METHODS 12 PROPER VENT FLUE AND COMBUSTION AIR PIPING PRACTICES 13 TERMINATION LOCATIONS 13 CANADIAN VENTING REQUIREMENTS 13 STANDARD FURNACE CONNECTIONS 13 ALTERNATE FURNACE CONNECTIONS 14...

Страница 3: ...ty Circuit Description 31 GENERAL 31 INTEGRATED CONTROL MODULE 31 PRIMARY LIMIT 31 AUXILIARY LIMIT 31 ROLLOUT LIMIT 31 PRESSURE SWITCHES 31 FLAME SENSOR 31 XVIII Troubleshooting 31 ELECTROSTATIC DISCH...

Страница 4: ...warranty certificate is also supplied with the unit Read the warranty carefully and note what is covered Keep the warranty cer tificate in a safe location for future reference If additional informatio...

Страница 5: ...r Pressure Tap 20 Coil Front Cover Drain Port 21 Drain Line Penetrations 22 Drain Trap 23 Blower Door Interlock Switch 24 Capacitor 25 Integrated Control Module with fuse and diagnostic LED 26 24 Volt...

Страница 6: ...ing to the installation and application of this product WARNING POSSIBLE PROPERTY DAMAGE PERSONAL INJURY OR DEATH DUE TO FIRE EXPLOSION SMOKE SOOT CONDENSTAION ELECTRICAL SHOCK OR CARBON MONOXIDE MAY...

Страница 7: ...e access doors must be vertical so that the burners fire horizontally into the heat exchanger Do not install the unit with the access doors on the up top or down bottom side of the furnace WARNING TO...

Страница 8: ...reas behind the thermostat such as an outside wall CLEARANCES AND ACCESSIBILITY Installations must adhere to the clearances to combustible mate rials to which this furnace has been design certified Th...

Страница 9: ...less than 100 square inches One opening shall be within 12 inches of the top and one within 12 inches of the bottom of the enclosure DRAFTS OR DEAD SPOTS BEHIND DOORS IN CORNERS UNDER CABINETS Thermo...

Страница 10: ...equip ment in the enclosure but not less than the sum of the areas of all vent connectors in the confined space Alternate Opening Location Equipment Located in Confined Spaces All Air from Outdoors Si...

Страница 11: ...RAL Horizontal applications in particular may dictate many of the installation s specifics such as airflow direction ductwork connec tions flue and combustion air pipe connections etc The basic ap pli...

Страница 12: ...ce change to compensate for the energy content difference between natural and propane gas High altitude installations may require both a pressure switch and an orifice change These changes are necessa...

Страница 13: ...vent flue pipe and a combustion air intake pipe Refer to the appropriate section for details concerning piping size length number of elbows furnace connections and terminations MATERIALS AND JOINING M...

Страница 14: ...DIRECT VENT INSTALLATIONS On upflow units secure the combustion air intake pipe directly to the air intake coupling On counterflow units secure the combus tion air intake pipe to the air intake coupl...

Страница 15: ...e piping to the rubber elbow using a worm gear hose clamp NOTE Use of the alternate vent flue location for upright installations requires the drain trap be installed on the same side of the unit as th...

Страница 16: ...uld be in stalled on either side of the wall and solvent cemented to a length of pipe connecting the two couplings The length of pipe should be the wall thickness plus the depth of the socket fittings...

Страница 17: ...er of elbows and or tees in each Vent Flue Combustion Air Intake pipe Elbows and or tees used in the terminations must be included when determining the number of elbows in the piping systems If the co...

Страница 18: ...ualPipe In a basement installation the pipes may be run between the joist spaces If the pipes must go below the joist and then up into the last joist space to penetrate the header two 45 elbows should...

Страница 19: ...stallations using the standard vent flue outlet require drain hoses to be connected as follows The following quantity of hoses tubes and hose clamps are provided with the unit HOSE A QTY 1 HOSE B QTY...

Страница 20: ...ow models relocation of the front cover pressure switch hose is required Make connections as follows 1 Remove the rubber plug from the coil front cover drain port Counterflow furnaces Relocate the fro...

Страница 21: ...ed for identification purposes Refer to the wiring dia gram for wire routings If any of the original wire as supplied with the furnace must be replaced it must be replaced with wiring ma terial having...

Страница 22: ...CHANGING ANY ELECTRICAL WIRING The furnace s integrated control module is equipped with line volt age accessory terminals for controlling power to an optional field supplied humidifier and or electro...

Страница 23: ...it must be applied for propane gas installations Refer to the Section VIII Propane Gas High Altitude Installations section for details GAS VALVE This unit is equipped with a 24 volt gas valve controll...

Страница 24: ...s and semirigid tubing against physical and thermal damage when installed Ensure aluminum alloy tubing and connectors are coated to protect against external corrosion when in contact with masonry plas...

Страница 25: ...ace manifold with all gas appliances in operation Maintaining proper gas pressure depends on three main factors 1 Vaporization rate depending on temperature of the liquid and wetted surface area of th...

Страница 26: ...0 F FILTERS READ THIS SECTION BEFORE INSTALLING THE RETURN AIR DUCTWORK Filters must be used with this furnace Discuss filter maintenance with the building owner Filters do not ship with this furnace...

Страница 27: ...e the burner compartment door 9 Open the manual gas shutoff valve external to the furnace 10 Turn on the electrical power to the furnace 11 Adjust the thermostat to a setting above room temperature 12...

Страница 28: ...VENT UNRELIABLE OPERATION OR EQUIPMENT DAMAGE THE GAS MANIFOLD PRESSURE MUST BE AS SPECIFIED ON THE UNIT RATING PLATE ONLY MINOR ADJUSTMENTS SHOULD BE MADE BY ADJUSTING THE GAS VALVE PRESSURE REGULATO...

Страница 29: ...Temperature rise must be within the range specified on the unit rating plate An incorrect temperature rise may result in condens ing in or overheating of the heat exchanger An airflow and tem perature...

Страница 30: ...ized Circulator blower is energized on cool speed following a fixed five second on delay Electronic air cleaner terminals are energized with circulator blower Furnace circulator blower and outdoor coo...

Страница 31: ...heat exchanger and or blocked condensate drain con ditions FLAME SENSOR The flame sensor is a probe mounted to the burner manifold as sembly which uses the principle of flame rectification to determin...

Страница 32: ...power to furnace MEDIA AIR FILTER OR ELECTRONIC AIR CLEANER REMOVAL Follow the manufacturer s directions for service BURNERS Visually inspect the burner flames periodically during the heating season...

Страница 33: ...t Filter Front of Furnace Blower 4 Angle filter toward the blower until filter clears bottom rail 5 Lower filter down and pull outward Front of Furnace Blower Front of Furnace Blower 6 Replace filter...

Страница 34: ...ecessary Correct pressure switch setpoint or contact motion Tighten or correct wiring connection Pressure switch hose blocked pinched or connected improperly Blocked flue and or inlet air pipe blocked...

Страница 35: ...nfo Adjust as Turn power OFF prior to repair Sand flame sensor with emery clot See Vent Flue Pipe section for piping details See rating plate for proper gas pressure 7 7 FLASHES Flame sensor is coated...

Страница 36: ...EC T L N P O W E R S U P P L Y W I T H O V E R C U R R E N T P R O T E C T I O N D E V I C E WH JUNCTION BOX 1 T O 1 1 5 V A C 1 0 6 0 H Z ID BLOWER PRSEEURE SWITCH HEAT H GND WH RD WH GND BURNER COM...

Страница 37: ...37 2005 Goodman Company L P is a trademark of Maytag Corporation and is used under license to Goodman Company L P All rights reserved 1810 Wilson Parkway Fayetteville TN 37334 www amana hac com...

Отзывы: