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Faults/problems/troubleshooting

0000010064-007- GB

Faults/problems/troubleshooting

WARNING!

As a rule, troubleshooting involves a higher risk.

For this reason, pay particular attention to safety aspects when carrying out the
necessary measures.

•

Turn off the main switch and secure it against being turned on again

Fault

Cause

Troubleshooting

The main switch is not

turned on.

Turn the main switch to switch position “I”.

Power failure or phase

failure

Wait for power to be reinstated, or eliminate cause for

loss of power, check factory fuses.

Overload protection

has responded.

Wait until the motor has cooled down

The machine can

not be switched

on.

Sliding table moved

over saw blade centre

line.

Pull back the sliding table upstream of the saw blade cen

tre line.

EMERGENCY STOP

button pressed.

Rearm EMERGENCY STOP button by pulling

Bottom cover plate in

front of the saw blades

is open

Close the cover plate

Control circuit fuses

defective

Turn off the main switch, open the switch cabinet and

identify which of the fuses F1, F2, F8 is defective. Find

and eliminate the cause. Replace defective fuses, only

using fuses of the same rating!

The machine

switches off auto

matically during

operation.

Power failure in one or

several phases due to

responding factory

fuses.

Eliminate cause of phase failure.

Overload protection

has responded due to

blunt saw blade or

excessive feed speed.

Change saw blade or reduce feed speed. Wait until the

motor has cooled down

Содержание WA 6

Страница 1: ...Operating manual WA 6 GB Version 05 2021 0000010064_007 Translation of the original operating instructions...

Страница 2: ...2 0000010064 007 GB Altendorf RAPIDO are registered trademarks of Altendorf GmbH in various countries...

Страница 3: ...ng pictographs 18 5 Product description 5 1 Intended use 19 5 2 Dimensions and weights 22 5 3 Auxiliary power power requirements 23 5 4 Emissions 24 5 4 1 Noise characteristic values 24 5 4 2 Dust 24...

Страница 4: ...winging arm 40 6 4 4 Cross slide height 41 6 4 5 Setting free cut 41 6 4 6 Angle cut 43 6 4 7 0 setting of the saw blade 44 7 Operating 7 1 Working with the sliding table saw 45 7 1 1 Working on the s...

Страница 5: ...Double sided mitre fence DUPLEX 62 7 7 3 Large protective hood 63 8 Cleaning maintenance 8 1 Safety measures 64 8 2 Maintenance cleaning by the user 64 8 3 Repair maintenance by the user 67 9 Faults...

Страница 6: ...fitted to the machine frame serves for identifying the machine and other important machine data Meaning of the stated descriptions __________________________ These 4 fields are only used for the UL C...

Страница 7: ...Machine identification 7 0000010064 007 GB Machine identification...

Страница 8: ...ons The operating instructions must always be available where the machine is be ing used They must be read and heeded by any person performing the follow ing activities at or on the machine Operating...

Страница 9: ...ungsstelle Holz Fachbereich Holz und Metall Vollmoellerstra e 11 70563 Stuttgart Germany Identification number 0392 We hereby declare that the above mentioned product conforms with all applicable regu...

Страница 10: ...Identification 10 Identification 0000010064 007 GB Minden 31 10 2018 ________________________________________________ Karl Friedrich Schr der Head of Research Development...

Страница 11: ...Identification 11 0000010064 007 GB Identification EC prototype testing certificate...

Страница 12: ...Identification 12 Identification 0000010064 007 GB DGUV Test Certificate...

Страница 13: ...Identification 13 0000010064 007 GB Identification Certificate renewal...

Страница 14: ...Identification 14 Identification 0000010064 007 GB C US certificate...

Страница 15: ...Identification 15 0000010064 007 GB Identification 3 2 Marks of conformity C US symbol Wood dust certified symbol...

Страница 16: ...1 Machine stand 9 Machine table 2 Pivot arm 10 Main table width extension 3 Telescopic tube 11 Rip fence 4 Cross slide 12 Handle 5 Crosscut mitre fence 13 Sliding table interlock 6 Sliding table 14 Op...

Страница 17: ...blade or a milling tool Machine drive Power driven device to effect a machine movement Hand feed Holding and or guiding the workpiece manually Removable feeding device Feeding mechanism fastened to t...

Страница 18: ...Definitions 18 Definitions 0000010064 007 GB 4 3 Marking pictographs Danger warning Hand injury warning Voltage warning Note Read the operating manual Note Wear ear and eye protection...

Страница 19: ...out the use of a suitable clamping device Tools The chosen saw blade must be suitable both for the specific work cycle e g longitudinal cutting or cross cutting and for the specific material Only circ...

Страница 20: ...by our own customer service or by an organisation that we have authorised Only use original Altendorf spare parts Altendorf will assume no warranty for any damage that is caused by using non original...

Страница 21: ...wing residual risks may be encountered because of design changes caused by the intended use in question Contact with the main saw blade and the scoring blade in the cutting area when the protection ho...

Страница 22: ...ing due to the risk of injuries Do not use the machine unless all protective devices guards required for processing have been installed and are in perfect condition due to the risk of injuries 5 2 Dim...

Страница 23: ...s 10 and 10 Greater deviations will impair functionality Screw in fuse links of the type NEOZED D02 utilisation category gL should preferably be used as back up fuses The supply line must be dimension...

Страница 24: ...upport the owner user to as sess hazards and risks The measured values apply to derived timber products Deviating values are possible when aluminium profiles are processed 5 4 2 Dust The dust emission...

Страница 25: ...n is between 10 and 40 C The machine must not be stored or operated in an environment with explosive or corrosive gases The maximum air humidity during storage and operation must not exceed 90 and con...

Страница 26: ...tive and working devices are securely fitted and are not damaged Before changing a tool secure the machine against being switched on unintentionally e g by actuating the emergency stop device Before r...

Страница 27: ...ys stand to the side of the saw blade outside a possible kick back area Always guide the workpiece safely and use the appropriate stops fences Crosscuts and longitudinal cuts in round wood are not per...

Страница 28: ...the tests install the largest possible saw blade and set the maximum per missible speed Cutting without a protective device is not permitted Ensure that the front tip of the protective hood makes con...

Страница 29: ...sec 4 ON and OFF switches Check all ON and OFF switches 4 for soiling Clean all ON and OFF switches 4 in the event of soiling 5 Protective hood Check protective hood 4 for damage Replace protective ho...

Страница 30: ...egree of dismantling The degree of dismantling of the sliding table saw depends on the transport conditions and the options supplied with the machine The sliding table is al ways shipped dismantled in...

Страница 31: ...h clearance around the sliding ta ble saw allowing for the space requirements shown in the figure and the size of the workpieces to be cut In addition observe the safety clearances to parts of the bui...

Страница 32: ...ing device Turn in the threaded pin 2 until it makes contact with the floor Tighten the nut 1 Turn the cheese head screw 1 out of the telescopic tube 2 Push in the telescopic tube 2 from the front thr...

Страница 33: ...table top 3 Use the screw 2 to insert the measuring rail 1 in the table top width extension 4 and tighten it using the nut 5 washer 6 previously inserted Remove the nuts 8 and one washer 9 each from t...

Страница 34: ...t the sliding table does not jam and the guide rods are carefully pushed onto the double rollers Push the top carriage towards the left all the way to the stop Fit the back stop Check whether the stop...

Страница 35: ...a qualified electrician Disconnect the machine from the mains supply before working on the electrical equipment A round plug device under the sliding table is used to establish the connec tion Use a...

Страница 36: ...n 0000010064 007 GB Fig 6 1 Circuit diagram Designation Designation 10Q1 Switch 10EXTS1 Emergency stop button 30S1 Sliding table limit switch 34S1 Saw blade cover limit switch 10E1 Braking device LCB...

Страница 37: ...is reached Ensure that the extraction system is switched on together with the machine A current transformer installed in the supply line may be used for this purpose Check the function of the extracti...

Страница 38: ...Remove the riving knife 3 and protective hood 4 Pull the riving knife holder left and tighten the screw 2 Push the holding mandrel 5 through the table top and saw shaft Unscrew the nut 6 Remove the s...

Страница 39: ...they slip while the sliding table is moved Adjusting them too tightly will result in stiff movement of the sliding table and can lead to unwanted cutting results Move the top carriage back and forth P...

Страница 40: ...lly extent the telescopic tube Dimension A should be 0 5 mm smaller than dimension B Attach the cross slide with the crosscut mitre fence Ensure that the distance between the crosscut mitre fence and...

Страница 41: ...depending on the incline Tighten the bottom nut 2 and lock nut 1 Checking the sliding table free cut Set the saw blade to the maximum cutting height Position a board preferably MDF on the crosscut mit...

Страница 42: ...50 mm preferably MDF on the rip fence and cut off a narrow piece When the rising teeth pass only a slight fluttering should be heard compared to the noise of the cutting teeth cut ting up Setting the...

Страница 43: ...Repeat the checking and adjustment process turn the board clockwise during this pro cess Checking the angle cut Set the saw blade to the maximum cutting height Position a board of approx 1000 x 1000...

Страница 44: ...ght Position 2 strips of approx 100 x 400 mm upright on the crosscut mitre fence and cut off a narrow piece Hold the cut surfaces against each other and check that they are parallel If the setting is...

Страница 45: ...iece to be cut so that an ideal extraction result can be guaranteed Rotational speed Position of the hands Lay your hands flat on the workpiece with fingers and thumbs close together and with sufficie...

Страница 46: ...re fence can be swung by 49 angle indicated on scale Additional clamping at the 90 position Movable fixable C section as an additional workpiece support Position change Release the 90 clamping 1 Undo...

Страница 47: ...ards The operator presses the workpiece against the fence in the cutting direction Position 2 Cutting solid wood and boards up to 600 mm wide The operator pulls the workpiece along the fence against t...

Страница 48: ...ew 2 Stop fence position Release the clamping 3 Pull out the stop fence 4 to remove it Turn the stop fence by 90 Push the stop fence into position Tighten the clamping 3 WARNING Danger of injury When...

Страница 49: ...ed cutting width Push the workpiece aligned along the fence forward using the sliding table use the push stick in the vicinity of the saw blade and push the cut workpiece beyond the riving knife Cutti...

Страница 50: ...ave the riving knife installed as a rear tool cover Use the sliding table to push the workpiece forward while pushing the workpiece onto the table otherwise there is a risk of an unintended insertion...

Страница 51: ...touch the rising section of the saw blade Only feed workpieces using the crosscut fence Never remove off cuts by hand from the vicinity of the tool Dividing large boards Dimensions can be set both on...

Страница 52: ...or to cool down 7 3 Switching the saw drives on and off Switch on the main saw 1 Once the saw blade has reached its full speed switch on the scoring saw 2 Switch off the main and scoring saw 3 WARNING...

Страница 53: ...Adjustment of the main saw blade 7 5 1 Height adjustment Only set the saw blade overhang as high as necessary Function overview Chip extraction Protective device Setting Release the clamping lever 1 A...

Страница 54: ...l The pivot angle is displayed at the centre of the hand wheel Tighten the clamping WARNING Always observe the following points prior to pivoting the saw blade Remove the workpieces located in the piv...

Страница 55: ...fitting the new saw blade remove any adhering chips and dust from both flanges Place the saw blade and front flange on the saw shaft screw in by hand and tighten nut Check the riving knife 4 for thick...

Страница 56: ...Finished cut D 250 mm Finished cut D 315 mm Softwood lengthwise 4200 24 F 28 WS 40 WS 48 WS Softwood crosscut 4200 40 WS 48 WS 48 WS 60 WS Hardwood lengthwise 4200 24 WS 28 WS 40 WS 48 WS Hardwood cr...

Страница 57: ...s into the material from below approx 1 2 mm then the main saw blade cuts through it Make sure that the scoring blade is exactly in line with the main blade and is set to the corresponding width To ac...

Страница 58: ...acer discs The cutting line of the scoring blade should be approx 0 1 mm wider than the main saw blade i e 0 05 mm to each side In addition the two scoring blades should have carrier pins and their th...

Страница 59: ...g blade i Note Only use the supplied tools for adjustment work CAUTION The following must also be observed when using RAPIDO scoring blades with infinitely variable cutting width adjustment Failure to...

Страница 60: ...clamping screw approx 2 turns Turn the spindle until the required dimension is reached 1 rotation 0 5 mm Tighten the clamping screw Make a test cut and if necessary correct the cutting width again as...

Страница 61: ...dle clockwise until the flange 4 can be removed from the holder 5 Undo the screws and remove the scoring saw blades Clean the flange 4 and screws 6 ensure that the run ning and flange surfaces are dry...

Страница 62: ...ption of crosscutting workpieces of up to 1350 mm in length when the extended stop fence is used up to 2150 mm in length stop bar with 2 throw over stops can be used in both stop profiles Adjusting th...

Страница 63: ...equirements as for the protective hoods fastened on the riv ing knife apply in addition to Prior to setting the saw blade to an incline attach a suitable protective hood Changing the protective hood U...

Страница 64: ...re that these substances do not cause damage to the painted anodised or galvanised surfaces as well as plastic parts For information on these substances please refer to the safety data sheets availabl...

Страница 65: ...Guide rods Round rod rip fence Wipe off Oil Move 20 times Wipe off Wipe off guide rods of the top car riage Type of soiling Remove clean with Chips and dust Vacuum cleaner brush cleaning cloth Resin r...

Страница 66: ...move the oil from all lubricated points using a cloth Fig 8 1 Remove dirt and resin residue from the guide of the sliding table using a cloth soaked in spirit Fig 8 2 Remove dirt from the bottom of th...

Страница 67: ...pair maintenance by the user The bearings of the main saw shaft and scoring saw shaft are encapsu lated and lubricated for life making relubrication unnecessary The electronic brake of the main saw un...

Страница 68: ...n The machine can not be switched on Sliding table moved over saw blade centre line Pull back the sliding table upstream of the saw blade cen tre line EMERGENCY STOP button pressed Rearm EMERGENCY STO...

Страница 69: ...yed on the fence edge The finished size of the cut work piece does not match the cutting width set on the crosscut fence Dimension scale for cutting width display is misadjusted Reset the dimension sc...

Страница 70: ...Workpiece has burn marks Blunt saw blade Change the saw blade Feed too low Increase the feed rate Saw blade has too many teeth Change the saw blade Incorrect free cut Readjust the free cut Break outs...

Страница 71: ...w Saw blade Tool holder Idling speed 120 mm 22 mm 8200 rpm Extraction Bottom connection diameter Top connection diameter Overall vacuum connection 120 mm Air speed Minimum air volume 100 mm 50 mm 1300...

Страница 72: ...ese cutting lengths refer to mechanical travel paths i e from end stop to end stop on the sliding table Usable saw blades non CE Sliding table length mm 1600 2000 2600 Cutting length mm With or withou...

Страница 73: ...may negatively influence the properties of the slid ing table saw and thus impair its active and or passive safety Altendorf GmbH will not accept any liability or guarantee for damage resulting from t...

Страница 74: ...repairs 0000010064 007 GB 11 2 Customer service addresses Altendorf GmbH Service department Wettinerallee 43 45 D 32429 Minden Post office box D 32377 Phone 49 571 9550222 Telefax 49 571 9550111 e Ma...

Страница 75: ...Maintenance and repairs 75 0000010064 007 GB Maintenance and repairs...

Страница 76: ...Maintenance and repairs 76 Maintenance and repairs 0000010064 007 GB...

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