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We reserve the right to modify technical specifications without prior notice.
83050800aUK – Translation of the operating manual  

© Alpha-InnoTec GmbH

prinCiples of part i and part ii

The occurrence of scaling and corrosion damage in hot 
water heating systems is low, if

-  proper planning, design and commissioning is carried 

out

- the system is closed in corrosion terms

- adequately dimensioned pressurising is integrated

-  the guide values for the heating water are complied 

with

- and regular servicing and maintenance are carried out.

A system log should be kept, in which the relevant 
planning & design data is entered (vdI 2035).

damage that Can oCCur in Case of failure to 
Comply With the above

- malfunctions and the failure of components (e.g. pumps, 

valves)

- Internal and external leaks (e.g. from heat exchangers)

- cross-section reduction and blocking of components 

(e.g. heat exchanger, pipes, pumps)

- material fatigue

- Gas bubbles and gas cushion formation (cavitation)

- negative effect on heat transfer (formation of coatings, 

deposits) and associated noises (e.g. boiling noises, 
flow noises)

limesCale – the energy killer

Filling with untreated drinking water inevitably leads to 
the precipitation of all calcium as scale. The consequence: 
limescale deposits form on the heat transfer surfaces of 
the heating. The efficiency falls and the energy costs rise. 
A rule of thumb is that 1 millimetre of limescale deposit 
causes an efficiency loss of 10%. In extreme cases it can 
even cause damage to the heat exchangers.

Water softening to vdi 2035 – part i

If the water is softened in accordance with the vdI 2035 
guidelines before it is used to fill the heating system, no 
scale can form. This effectively and permanently prevents 
limescale deposits and the resulting negative effects on 
the entire heating system.

flushing and filling the system

 Important

  

The system must be absolutely free from air 
before commissioning.

flushing and filling the heating CirCuit

Water quality

of the fill and top-up Water in Water heating 
systems aCCording to vdi 2035 part i and ii

Use of modern, energy-efficient heat pump systems 
is becoming increasingly widespread. Their ingenious 
technology enables these systems to achieve very 
good efficiencies. The decreasing space available 
for heat generators has led to the development of 
compact units with increasingly smaller cross-sections 
and high heat transfer capacities. This means that the 
complexity of the systems and the material diversity 
are also increasing, which plays an important role, 
especially in their corrosion behaviour. Alpha InnoTec 
ensures continuous technological advances, but all these 
technical refinements require the system to be operated 
with correctly filled heating water. The heating water 
not only affects the efficiency of the system, but also the 
life of the heat generator and the heating components of 
a system.

The guide values of vdI 2035 part I and part II must 
therefore be complied with as minimum requirements 
for proper operation of the systems. our practical 
experience has shown that the safest, most reliable and 
fault-free running is achieved with so-called low-salt 
operation.

vdI 2035 part I provides important information and 
recommendations regarding scaling and its prevention in 
heating and domestic hot water heating systems.

vdI 2035 part II primarily deals with the requirements 
for reducing heating water corrosion in hot water 
heating systems.

Содержание WWP 1100x

Страница 1: ...serve the right to modify technical specifications without prior notice 83050800aUK Translation of the operating manual Alpha InnoTec GmbH Professional Operating Manual Heat pumps Water Water UK WWP s...

Страница 2: ...s that apply to the respective type of unit This operating manual is intended only for persons assigned to work on or with the unit Treat all its constituent parts confidentially They are protected by...

Страница 3: ...rcuit 14 Water quality 14 Cleaning and flushing unit components 15 Insulating the hydraulic connections 16 Installing the control panel 16 Installation and removal of the screen 18 Buffer tank 19 Circ...

Страница 4: ...ended use The construction and design of the unit conform to current state of the art standards all relevant DIN VDE regulations and all relevant safety regulations Every person who carries out work o...

Страница 5: ...laws guidelines directives and standards concerning the recovery recycling and disposal of the operating materials and components of chillers Dismantling How heat pumps work Heat pumps operate on the...

Страница 6: ...Ensure that the suction and return pipe always extends below the water level by sufficient depth to ensure that oxygen is not added to the water risk of iron oxide deposits Please discuss the problem...

Страница 7: ...day reduces energy consumption and your heating bill Care of the unit You can clean the outer surfaces of the unit with a damp cloth and proprietary household cleaning products Do not use cleaning or...

Страница 8: ...of delivery 1 Compact unit with hermetic compressor all safety relevant components for refrigeration circuit monitoring installed heating and heat pump controller sensors installed in the unit for re...

Страница 9: ...8 kg m R 407C 0 31 kg m R 410A 0 44 kg m Technical data scope of supply overview General unit data section Minimum room volume Refrigerant capacity kg Limit kg m Note If several heat pumps of the same...

Страница 10: ...e cover plates supplied Detailed drawing of concrete foundation 1 Screed 2 approx 100 mm 3 Structural borne sound insulation depending on weight of heat pump 4 Concrete foundation 5 Perimeter insulati...

Страница 11: ...aulics must be equipped with a buffer tank the volume of which depends on your unit model The hydraulic connections are located at the rear of the unit Dimensioned drawings Important When installing t...

Страница 12: ...he unit can occur Electrical connection work The following applies to all work to be done Danger Risk of fatal electric shock Electrical connection work must be carried out by qualified electricians o...

Страница 13: ...diately Familiarise yourself with the inside of the unit 1 Electrical switchbox 2 Intermediate floor of the unit Open the unit s electrical switchbox To do this only loosen the two upper screws of the...

Страница 14: ...is used to fill the heating system no scale can form This effectively and permanently prevents limescale deposits and the resulting negative effects on the entire heating system Flushing and filling...

Страница 15: ...the safe side with low salt operation The problems listed above do not occur at all with low salt operation as the heating water contains neither corrosive salts such as sulphates chlorides and nitrat...

Страница 16: ...ting circuit and the heat source Insulate the heat source so that it is vapour diffusion tight Installing the control panel Danger Risk of fatal electric shock Electrical connection work must be carri...

Страница 17: ...ntrol panel Note A connection to a computer or a network can be made via the left socket at the bottom of the control panel thereby allowing the heating and heat pump controller to be controlled remot...

Страница 18: ...s the middle of the masking plate Then release the lugs on the opposite side Installation and removal of the screen Installing the screen Note The masking plate is provided in the as delivered unit so...

Страница 19: ...echnical data Scope of delivery overview Electrics For details of the minimum heating circuit heat source flow rate refer to the Technical data Scope of delivery overview Heating circuit heat source s...

Страница 20: ...eat pump systems In Germany Send completion report for heat pump systems and general checklist to the manufacturer s factory customer service department Outside of Germany Send completion report for h...

Страница 21: ...ing system personnel may dismantle the unit from the system Important The antifreeze mixture of the heat source must not be allowed to get into the sewers Collect antifreeze mixture and dispose of pro...

Страница 22: ...ntity kg Electrics Voltage code all pole circuit breaker heat pump A Voltage code circuit breaker control voltage A Voltage code circuit breaker electric heating element A Heat pump Effective power co...

Страница 23: ...2 5 5 5 5 8 0 813220 f WWP 900X 88 9 5 2 47 1 5 4 87 2 3 7 46 2 3 8 83 6 4 9 44 3 5 1 82 7 4 0 43 8 4 0 20 60 7 25 57 17600 17600 30600 0 26 17600 Grundfos SP17 3 2 31 17600 7600 8500 15500 0 06 8500...

Страница 24: ...35 C 2VD 50 C 2VD 35 C 1VD 50 C 1VD COP 2 3 4 5 6 7 8 5 10 15 20 25 30 Temp C Pe kW 0 5 10 15 20 5 10 15 20 25 30 Temp C p bar 0 0 0 1 0 2 0 3 0 4 0 0 2 0 4 0 6 0 8 0 10 0 p p bar 0 0 0 1 0 2 0 3 0 4...

Страница 25: ...VD 50 C 2VD 35 C 1VD 50 C 1VD COP 2 3 4 5 6 7 8 5 10 15 20 25 30 Temp C Pe kW 5 10 15 20 25 5 10 15 20 25 30 Temp C p bar 0 0 0 1 0 2 0 3 0 4 0 0 2 0 4 0 6 0 8 0 10 0 12 0 14 0 p p bar 0 0 0 1 0 2 0 3...

Страница 26: ...35 C 2VD 50 C 2VD 35 C 1VD 50 C 1VD COP 2 3 4 5 6 7 8 5 10 15 20 25 30 Temp C Pe kW 5 10 15 20 25 30 5 10 15 20 25 30 Temp C p bar 0 0 0 1 0 2 0 3 0 4 0 0 5 0 10 0 15 0 20 0 p p bar 0 0 0 1 0 2 0 3 0...

Страница 27: ...35 C 2VD 50 C 2VD 35 C 1VD 50 C 1VD COP 2 3 4 5 6 7 8 5 10 15 20 25 30 Temp C Pe kW 5 10 15 20 25 30 5 10 15 20 25 30 Temp C p bar 0 0 0 1 0 2 0 3 0 4 0 0 5 0 10 0 15 0 20 0 p p bar 0 0 0 1 0 2 0 3 0...

Страница 28: ...ensor cables 3 Heating water outlet flow Flange 2 IG DIN 2566 4 Heat source inlet Flange 2 IG DIN 2566 5 Heat source outlet Flange 2 IG DIN 2566 6 Heating water inlet return Flange 2 IG DIN 2566 7 Str...

Страница 29: ...06 12 4 2007 RA Von RA Markieton RA Erst Gep Norm A DIN Legend UK819135 c All dimensions in mm A Front view C Top view Item Designation 1 Shaded area free space for service purposes 2 Concrete foundat...

Страница 30: ...20 1 50 Det Ma stab Datum Name Erstellt Gepr Norm 4 6 2004 Aepfelbach 12 4 2007 Aepfelbach toleranz Allgemein DIN ISO 2768 c Oberfl chen ArtikelNr 819136 Aufstellung_Mindestabst nde_SWP_WWP 2 Legend...

Страница 31: ...N PE Verteilung f r externe 230V Ger te ZW2 SST 4 ZUP Leitungsschutzschalter Steuerung A1 VBO A3 L1 A2 L1 Bezeichnung HUP PE ZW2 SST F10 A1 F12 Aussenf hler Steuersignal zus tzlicher W rmeerzeuger 2...

Страница 32: ...Brunnen Solepumpe Motorschutzschalter Brunnen Solepumpe M2 Verdichter 1 Klemmleiste in Schaltkasten W rmepumpe N PE Verteilung f r externe 230V Ger te Einspeisung Leistung Verdichter Rechtsdrehfeld is...

Страница 33: ...Sch tz Verdichter 1 1 2 3 N PE Einspeisung Steuerung 1 N PE 230V 50Hz F1 DE817328 Legende EVU Durchflusschalter F6 Externer Durchflusschalter Br cke wenn kein Schalter angeschlossen wird Funktion Netz...

Страница 34: ...er R9 Zubeh r Raumfernversteller R7 Vorlauff hler Zubeh r Brauchwasser Thermostat R8 R3 RFV TVL TWE W rmequelle Eintrittsf hler F hler Mischkreis 1 TWA R11 BWT R5 Heissgasf hler THG TBW SWP 270H 430 W...

Страница 35: ...ichter 2 Anlaufstrom Begrenzung Verdichter 1 Anlaufstrom Begrenzung Verdichter 2 N2 F5 MOT MOT 1 F4 N1 berlastrelais Verdichter 1 3 PE 400V 50Hz DE817329 3 PE 400V 50Hz M3 X7 B1 Bypass Sch tz Verdicht...

Страница 36: ...z HDP 1 F1 DE817329 Sch tz Verdichter 1 Reglerplatine Achtung I max 6A 230VAC 1 2 3 N PE Einspeisung Steuerung Betriebsmittel Energie Versorger Kontakt bei Freigabe geschlossen Br cke wenn keine Sperr...

Страница 37: ...R7 Vorlauff hler Zubeh r Brauchwasser Thermostat R8 R3 RFV TVL TWE W rmequelle Eintrittsf hler F hler Mischkreis 1 TWA R11 BWT R5 Heissgasf hler THG TBW SWP 330H 500H 540 820 WWP 700X 1100X Datum 8173...

Страница 38: ...WP 1100X 100 371 EC Directives Harmonised EN 2006 42 EC EN 378 EN 349 2006 95 EC EN 60529 EN 60335 1 2 40 2004 108 EC EN ISO 12100 1 2 EN 55014 1 2 97 23 EC EN ISO 13857 EN 61000 3 2 3 3 National stan...

Страница 39: ...elt Ja schwingungsentkopplungen der Heizkreis und W rmequellenanschl sse montiert Ja solarthermie anlage nein Ja solarthermie Anlage bef llt luftfrei und dicht Ja Frostschutz gepr ft bis c Typ Frostsc...

Страница 40: ......

Страница 41: ...derte Inbetriebnahme Ibn Art nr 16002101 Ibn p5 EW Art nr 16002501 Ibn 5 Art nr 16002201 Ibn Wp lG5 Art nr 16000901 Ibn 5 EW Art nr 16002301 Ibn l Art nr 16005001 Ibn p5 Art nr 16002401 Ibn l EW Art n...

Страница 42: ...E Alpha InnoTec GmbH Industriestrasse 3 95359 Kasendorf Tel 49 0 9228 990190 Fax 49 0 9228 9906199 info alpha innotec com www alpha innotec com DK ASAP Energy Tinggaardvej 7 6400 S nderborg Tel 45 0 7...

Страница 43: ...ww hydro tech pl PT GudEnergy Energias Renov veis Lda Av O S culo 21 r c D to 2135 231 Samora Correia Tel 351 0 263 652 727 Fax 351 0 263 652 526 info gudenergy pt www gudenergy pt SE Bj rneroth Tekni...

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