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agria

-Werke GmbH

Bittelbronner Straße 42

D-74219 Möckmühl

Tel. +49/ (0)6298 /39-0

Fax +49/ (0)6298/39-111

e-mail: [email protected]

Internet: www.agria.de

Your local 

agria

 specialist dealer:

Содержание 5400 KL

Страница 1: ...ng instructions and observe warnings and safety instructions Operating Instructions No 998 765 B 10 11 Power Mower Power Mower Power Mower Power Mower Power Mower 5400 5400 5400 5400 5400 5400 KL 5400 KL 5400 KL 5400 KL 5400 KL Operating Instructions Operating Instructions Operating Instructions Operating Instructions Operating Instructions Translation of the original operating instructions Transl...

Страница 2: ...ures and dimen sions stated in these instructions are not binding No claims can be de rived from them We reserve the right for improvements without changing these instructions This delivery comprises l Operating instructions l Power mower l Tool kit Symbols Warning Danger Important information Choke Fuel Oil Glue Engine Start Engine Stop Engine oil level Air filter Air cooling Transmission oil lev...

Страница 3: ...agria Power Mower 5400 3 Designation of Parts Figure A 5400 with planetary mowing drive Figure B 5400 Steering Handle ...

Страница 4: ...nut for wheel flange fixing on both sides 13 Gearbox oil drain plug 14 Name plate machine identification no 15 Engine Figure B 5400 Steering Handle 1 Hand lever for engine stop 2 Safety Circuit 3 Hand lever for clutch and mountain brake 4 Pawl for hand clutch lever 5 Locking screw for steering handle height adjustment 6 Shifter for wheel drive 1st and 2nd speed 8 Shifter for mowing drive OFF ON 9 ...

Страница 5: ...nife Attachment Mounting 28 Running Bases Extra Weights 29 Wheel Locking Bolts 30 Extra Drive Wheels 30 Strake Wheels Snow Chains 30 Twin Wheels 31 Differential Hubs 31 4 Commissioning and Operation Commissioning the Machine 32 Starting the 4 Stroke Engine 34 Switching off the Engine 35 Mowing 36 Danger Zone 37 Operation on Slopes 37 5 Maintenance 4 Stroke Engine 38 42 Air Filter 39 40 Machine 43 ...

Страница 6: ...rained mechanics of your agria workshop carry out expert mainte nance and repair You should only carry out major main tenance work and repairs on your own if you have the proper tools and knowl edge of machines and internal com bustion engines Do not hammer against the flywheel with a hard object or metal tools as it might crack and shatter in operation causing injuries and damage Only use suitabl...

Страница 7: ...agria Power Mower 5400 7 Designation of Parts Figure C 5400 KL with planetary mowing drive 5400 KL with double knife mowing drive Figure D 5400 KL steering handle ...

Страница 8: ...h 13 Gearbox oil drain plug 14 Name plate machine identification no 15 Engine Figure D Steering handle 1 Engine off circuit 2 Safety circuit lever 3 Clutch hand lever 4 Pawl for clutch hand lever 5 Locking bolt for steering handle height adjustment 6 Shifter for wheel drive 1st and 2nd speed 7 Locking bolt for steering handle lateral adjustment 8 Shifter for mowing drive OFF ON 9 Speed control lev...

Страница 9: ...facturer s instructions on opera tion maintenance and repair Any unauthorized changes to the mower render manufacturer liability null and void General Instructions on Safety and Accident Prevention Basic Rule The standard accident prevention regu lations must be adhered to as well as all other generally accepted rules gov erning operational safety occupational health and road traffic regulations F...

Страница 10: ...n in enclosed areas ensure that a safety distance is kept to enclo sures to prevent damage to tools Operation and Safety Devices Before You start the Engine Become familiar with the devices and operating elements and their functions Above all learn how to turn the engine off quickly and safely in an emergency Ensure that all protective devices are mounted and positioned to provide pro tection With...

Страница 11: ...implements with the engine and PTO switched off Always use appropriate tools and wear gloves when changing implements and parts thereof For fitting and dismounting implements bring support leg into proper position and ensure stability Secure mower and implements against rolling off parking brake wheel chocks Beware of injuries while coupling imple ments Fit implements as specified and only couple ...

Страница 12: ... agria spare parts All other commercial spare parts must correspond to quality and technical re quirements specified by agria Storage It is not allowed to store the mower in rooms with open heating Never park the mower in closed rooms with fuel left in tank Fuel vapours are hazardous Engine Fuel and Oil Never let the engine run in closed rooms Extreme danger of intoxication For the same reason als...

Страница 13: ...er is parked properly and secured against rolling off Any repairs are to be carried out by trained mechanics only and with the appropriate tools Regularly check tyre air pressure Ex cessive pressure may cause bursts Use appropriate tyre air pressure when fitting weights or implements Re tighten attachment bolts of drive wheels or check tightness when doing maintenance work Electrical System Person...

Страница 14: ...po Travel Speeds km h Steering handle rubber mounted height adjustable Vibration acceleration value on handlebar grip Planetary mowing drive ahw 16 m s2 in accordance with EN 12733 2 Specifications a 910 b 620 e 490 h ca 990 l 1490 m 1330 S A depending on work with refer to track width plan Dimensions mm Mowing drive l Centrally driven oil bath rocker arm mowing drive for universal municipal cutte...

Страница 15: ...ghandlebearing 2 axle steering handle bearing Licenser is FrauenhoferGesellschaftzurFörderungder angewandten Forschung e V German so ciety for the promotion of applied research Height adjustable side adjustable with out tools Vibration acceleration values on handlebar grip with planetary mowing drive ahw 7 3 m s2 with double knife mowing drive ahw 5 3 m s2 in accordance with EN 12733 Mowing drive ...

Страница 16: ... 21x11 00 8 TG 90 2 970 690 410 Track Width Plan mm Power Mower 5400 2 Specifications 2 Track Width Plan mm Municipal Power Mower 5400 KL 2 Intermediate flange 5616 511 3 Intermediate flange 5519 031 1 Intermediate flange 5519 011 A S i A A 4 00 8 AS 525 415 305 970 220 1 950 5 0 10 AS 575 430 285 1025 220 1 1050 16 x 6 50 8 630 465 300 ...

Страница 17: ...efer to fuel recommendations Air filter Dry filter element with foamed preliminary filter Carburettor horizontal throttle float carburettor Mixture Control Screw Base setting approx 1 3 8 revs open Rated speed 3600 min 1 Top no load speed 4000 min 1 Idling speed 1200 min 1 Engine oil Filling quantity approx 0 65 l Multi grade oil SAE 10 W 40 API SC or higher quality Operability on Slopes Engine is...

Страница 18: ...rettor horizontal throttle float carburettor Mixture Control Screw Base setting approx 1 4 revs open Rated speed 3600 min 1 Top no load speed 4000 min 1 Idling speed 1200 min 1 Engine oil Filling quantity approx 0 65 l Multi grade oil SAE 10 W 40 API SC or higher quality Operability on Slopes Engine is suited for use on slopes with oil level at max upper level mark Continuous operation possible up...

Страница 19: ...fects its durability This applies es pecially for no load operation Any overspeed have the engine roar can result in immediate damage Cooling system Cooling system is fan cooled Therefore keep grille at recoil starter and cooling fins of cylinder clean and free from sucked in plant trash Idling speed Always ensure that idling speed is ad justed correctly At low speeds and with the speed control le...

Страница 20: ...ng the security lever B 2 or D 2 the ignition system is switched off lever the ignition system is switched off engine is off Beware engine keeps running due to centrifugal mass l Start position For starting the engine and for short breaks pull the hand clutch lever B 3 or D 3 and fasten with pawl B 4 or D 4 l Operating position To operate the machine press safety lever B 2 or D 2 W Do not fasten s...

Страница 21: ...hand clutch lever D 6 l The ma chine is de coupled when you pull the hand lever to position 0 the engine stops driving the mower l The pulled hand lever can be locked with pawl D 7 Clutch Mountain Park Brake Power Mower 5400 Operation of clutch and mountain park brake is via the hand lever B 3 The mountain park brake serves to stop and to change gears on slopes l The ma chine is de coupled when yo...

Страница 22: ... the power mower travels reverse In centre position pawl is locked the machine is in neutral I The machine can be pushed in F R neutral Gear Change Change gears 1 2 via shifter B 6 or D 6 1st gear shifter pushed forward 2nd gear shifter pulled backward I There is no neutral position Engaging Mowing Drive l Mowind drive shifter B 8 or D 8 pushed forward mowing drive engaged l Mowind drive shifter p...

Страница 23: ...ake The combined central park brake serves to decelerate and park the power mower on banks Central Brake Swivel excentric lever D 12 backwards both drive wheels are decoupled and decelerate Release excentric lever and the lever swivels back to original position brake is released Park Brake Swivel excentric lever D 12 backwards beyond the dead centre Eccentric le ver automatically comes to a stop b...

Страница 24: ...etent l Tighten ball handle levers again Eyelet for Loading For transport facilities and for fixing the security rope when working on slopes the power mower 5400 is equipped with a hook A 3 and the 5400 KL with an ring C 3 Do not use any loading devices with sharp edges e g sharp edged hooks eyelets etc Never walk or remain under moving loads Danger Fixing Points For towing away recovering and ty ...

Страница 25: ...e cutter bar a Universal SC and Municipal cutter bar Pos 3 6 b Finger cutter bar Pos 7 9 2 Mount the cutter bar 16 onto the planetary moving drive 2 Universal and finger cutter bar Pos 13 15 Municipal cutter bar Pos 13 14 3 Mount the grass dis tributor 10 Dismounting the cutter bar In reverse order Exchanging Mowing Knives Refer to operating instructions cutter bar W Switch off engine Remove spark...

Страница 26: ...e page 27 Place the cutter bar onto the cen tring sleeves 6 l Attach the cutter bar to the cutter bar carrier using bolts 7 and washers 8 tighten evenly at 45 Nm Mount the mowing knives see page 28 Dismounting the cutter bar is in reverse order 1 Mower hood 2 Upper rocker 3 Lower rocker 4 Knife driver 5 Cutter bar 28 3 Devices and Operating Elements 45 Nm 4 x 27 ...

Страница 27: ...ctor Wear safety gloves Fold up pivot arms Loosen clamping bolts Grab top knife with both hands and pull out to the front Pull with little tip ping movements Lift bottom knife out of pivot arms Use a screw driver or similar tool Pull with little tipping movements W Before you put down both mowing knives mount knife guard 3 ...

Страница 28: ...ms in the bot tom pivot arms l Fit the top knife with link pin fit ted into the catch on the upper rocker Mount the clamping bolts 4 6 of the link pins Fold the pivot arms into place and lock them onto the mushrooms on the knife l Check top and bottom knives for even gliding and smooth contact Check the bottom knife and the knife support in the same way Tighten the clamping bolts at 100 Nm I Tight...

Страница 29: ... the running bases This takes a long hex head bolt M 8 x 45 3 1 Hex head nuts 2 Running bases Cutter Bar Running Bases There are height adjustable running bases to prevent the cutter bar from being damaged by stones etc during operation This specification depends on the cutter bar version or is optional equipment Height adjustment l Loosen hex nuts 1 l Lift the cutter bar off the ground and adjust...

Страница 30: ...in travel direction wheels seen from above Extra Wide Drive Wheels Item no 5490 611 16 6 50 8 Terra Grip Usage Mowing on soft boggy ground Snow Chains When working with snow chains fitted on wheels observe manufacturer s instructions make sure there is sufficient clear ance between chains and machine parts I We recommend using strake wheels or twin wheels for operation on ex tremely steep slopes S...

Страница 31: ...ount the external drive wheels to the differential hubs Lubrication l Lubricate the wheel flange lube nip ple 8 or 3 at intervals of 50 operating hours or after cleaning with a pressure washer Use a grease gun Bio lubrica tion grease Setting l The machine is supplied with differ ential hubs being set to give differential action l Rigid position Remove snap ring 4 with a pair of pli ers Position th...

Страница 32: ... fuel cans not suited for petrol are not permitted For the first commissioning or after longer periods of no operation fill fuel tank to maximum to avoid starting problems Be careful when dealing with fuel Fuel is easily inflammable and explosive in certain conditions l Do not refill in closed rooms l Before each fuel fill shut off the engine and wait until it has cooled off l Never refill close t...

Страница 33: ...or tight fit W Only take power mower into operation with all protective devices mounted and positioned to provide protection Careful when starting the engine in closed rooms Ensure good ventilation and fast es cape of exhaust fumes Exhaust fumes contain carbon monoxide which acts toxic when inhaled Do not touch the hot engine dan ger of burns Do not touch or remove the ig nition line and spark plu...

Страница 34: ...tch B 1 or D 1 to operating position I Set speed control lever B 9 or D 9 to approx 1 3 throttle Position hand clutch lever to start position lock pawl B 4 or D 4 Pull the starter rope on the handle E 6 until the starter clutch engages Then pull hard and fast to pull the rope all the way out After the start let the rope glide back Do not let it snap back As soon as the engine has warmed up move th...

Страница 35: ...t un authorised use Remove the spark plug connector I Engine off switch B 1 or D 1 also serves as emergency off switch If necessary set switch to 0 to turn engine off I To down the machine for a long period of time do not press the engine shut off switch to stop the en gine Instead close the fuel tap and op erate the engine until it comes to a stop by lack of fuel This is to ensure the car buretto...

Страница 36: ...Move F R hand lever to neutral The mower comes to a stop but not the knives thus freeing the cutter bar from grass Disengage mowing drive Shut engine off Refit knife guard For direction change from forward to reverse proceed as follows Engine to idle speed Pull hand clutch lever and hold Move the shifter to R and hold Slowly release the hand clutch le ver while you are pressing the throttle Re tig...

Страница 37: ...wing on Slopes W To prevent the mower from sliding on slopes make sure it is secured by another person us ing a bar or a cord This person must be located at a higher position than the vehicle and at a safe distance from the attachment at work For operation on banks always turn machine towards the slope Starting the engine on slopes Keep the mowing drive and the travelling drive in engaged mode bra...

Страница 38: ...nding parts l Remove oil plug clean dipstick with a clean cloth and dip back into oil tank do not screw in take out dipstick and read oil level l In case oil level is below lower mark min refill engine oil refer to Speci fications until oil level reaches rim of oil filler neck max Changing Engine Oil The first oil change is after 25 oper ating hours Following oil changes are after every 50 operati...

Страница 39: ... warm lye do not use pet rol Sqeeze the foamed preliminary filter like a sponge and dry it Remove the filter element Tap the filter element against a smooth surface Do not clean the foamed pre liminary filter and the filter element using compressed air and do not soak it in oil Reinstall the filter element and the foamed preliminary filter Reposition the filter cap l Replace the filter element aft...

Страница 40: ... warm lye do not use petrol Sqeeze the foamed preliminary filter like a sponge and dry it Remove the filter element Tap the filter element against a smooth surface Do not clean the foamed pre liminary filter and the filter ele ment using compressed air and do not soak it in oil Reinstall the filter element and the foamed preliminary filter Reposition the filter cap and fasten the wing nut l Replac...

Страница 41: ... correctly to avoid fuel leakage Cleaning the Cooling System Clogging of dirt and dust may occur to the cooling system This may heat up and damage the engine l Regularly check the cooling air screen E 7 and clean from dust and sucked in plant trash lRemove the fan case at least once a year preferably before the season starts and clean the cooling fins on cylinder cylinder head guide plates and coo...

Страница 42: ...sure that idling speed is ad justed correctly With the speed control lever set to idle the engine is supposed to run smoothly and without run out at low engine speed At low speeds the engine is supposed to continue running smoothly when the speed control lever is at a stop in idling Adjust the engine speed while the en gine is still warm from operation For this purpose readjust the limiter screw 2...

Страница 43: ...and the drain plug A 13 as well as the surrounding parts Change oil collect the old oil in a proper container and dispose of properly I Check and exchange o rings if necessary Tighten the drain plug For filling quantity and oil quality refer to Specifications Drive wheels l When commissioning the mower and each time you change wheels check and tighten wheel bolts and nuts after the first 2 operati...

Страница 44: ... stop plate and buffers However the pendulum stop can also be set to provide a rigid steering handle without play Adjustment Loosen hexagonal nuts 2 Adjust stop buffer 1 by turning it to the above stated play Re tighten hexagonal nuts 2 lock Municipal Mower 5400 KL Steering Handle Locking Bolt Occasionally lubricate nipple on locking bolt of steering handle with Bio lubrica tion grease Lubricate a...

Страница 45: ...faces if necessary l Screw on fastening nut 5 until steer ing handle is without play but can still be swivelled Secure with pin Steering Handle Pendulum Stop This 2 axle steering handle bearing provides optimum dampening when each of the two stop buffers is adjusted to a play of A 0 5 mm in position zero with no load on steering handle to the stop plate Adjustment Loosen hexagonal nuts 2 Adjust st...

Страница 46: ...me to a stop l Check electric conductors and con nections for good condition exchange if necessary è Serviceç Engine Off Switch Check engine off switch for proper func tion each time you take up operation and each time you do maintenance work on the machine l The engine off switch in position 0 the engine must come to a stop l Check electric conductors and con nections for good condition è Service...

Страница 47: ...ch play or adjustments each time you operate the machine If neces sary readjust especially after commis sioning the machine during break in period and after exchanging clutch lin ings Clutch X 3 5 mm Clutch play The Bowden cable must be placed in the hand lever sup port on top po sition Steering brake 5400 KL X 3 5 mm The Bowden cable must be placed in the hand lever sup port on bottom position Ha...

Страница 48: ...f necessary Check the brake free wheel l F R shifter on idle l Clutch on 0 l The brake disc must turn easily by hand readjust if necessary Check brake lining Every 100 operating hours check the brake linings 4 5 on wear and tear visual check The linings should have a min thickness of 3 mm replace the linings if necessary Replace brake lining l Loosen and unscrew the hex head nut 1 on both sides l ...

Страница 49: ... strokes with a manual grease gun Lubricate the rocker bearing every 50 oper ating hours Leave a grease collar on the neck protection from penetration of water and dirt Only use lithium based grease K2 DIN 51502 Recommendation DEA Paragon EP1 Mobilgrease MB2 Glisando EP2 ARAL HL2 or LF2 ESSO Beacon EP2 Mowing knife Lubricate gliding parts before each time you take up operation and after every 8 op...

Страница 50: ...s cutter bar Lubricate the lower rocker bearings every 4 operating hours in case of very humid working conditions Use a water resistant grease agria no 604 80 car tridge 400 g instead of the Bio lubrica tion grease Every 8 operating hours lubricate the back pivot arm the knife driver and the crankshaft bearing Grease the rocker bearing every 50 operating hours Leave a grease collar on the neck pro...

Страница 51: ...or this purpose we recommend to use a hand grinder of 15 000 to 20 000 rpm with a pot shaped grinding pin of 25 mm in diameter and approx 35 mm in length or a special grinding tool I Grinding of mowing knives is essential for clean and smooth mowing l For grinding use front of grinding pin and slide it from knife back to blade tip l Blades must not heat up They are destroyed when they turn blue gl...

Страница 52: ...nto igni tion and fuel sys tem and cause malfunctions General Maintenance l Every time You take up operation watch out for fuel and oil leakage repair if neces sary l Regularly check bolts and nuts for tight fit re tighten if necessary After every 50 operating hours at least once a year and after cleaning l Lubricate all gliding and mov ing parts with Bio lubricating grease or Bio lubricating oil ...

Страница 53: ...he recoil starter pull the starter rope until you feel resistance the valves are closed l Crank the engine slowly at 2 3 week intervals spark plug connector is re moved and set the valves on compres sion again d Drive wheels Support drive wheels in such a way that tyres have no ground contact Pneumatic tyres are quickly destroyed if left standing under load and uninflated e Clutch Always park mowe...

Страница 54: ... cutter bar Pair of running bases 5547 961 height adjustable ecological cutting height 3 12 cm Pair of running bases 5547 951 rigid ecological cutting height approx 9 cm Pair of running bases 713 22 adjustable cutting height up to approx 5 cm ...

Страница 55: ...agria Power Mower 5400 55 Grass distributor Double knife cutter bar optional agria 690 55 Cutter bar limit stops Double knife cutter bar Pair 719 85 Accessories for cutter bar ...

Страница 56: ...n line Misfirings Engine running in CHOKE range Set CHOKE lever to operating position 34 Ignition cable not fixed Fix spark plug connector on the spark plug fix ignition cable retaining device fix spark plug connector on the ignition cable Clogged fuel line or poor fuel Clean fuel line fill fresh fuel Vent opening in fuel tank cap Exchange fuel tank cap clogged Water or dirt in fuel system Clean f...

Страница 57: ... out clutch Exchange clutch disc Excessive Loosened fastening screws Tighten fastening screws 52 vibration Mowing output Dull knives Exchange knives or re grind knives 51 suddenly declines Remove any burr with a hand grinding stone Uneven cut plant Dull mowing knives Re grind mowing knives 51 trash gets caught Knives not straight Have knives removed and realigned between knives Blades are not alig...

Страница 58: ...varnish blood orange Spray tin 400 ml 509 68 Spray varnish black Spray tin 400 ml Wear Parts 749 00 Air filter set paper element pre filter for 4 stroke engine Robin EH 17 707 91 Air filter set paper element pre filter for 4 stroke engine Robin EH 25 671 87 Spark plug Bosch WR7AC for 4 stroke engine Robin EH 17 and EH 25 009 05 O ring 14 x 20 x 1 5 engine oil drain plug for 4 stroke engine 684 16 ...

Страница 59: ...6 6 A 8 h 6 6 6 6 6 25 h 50 h 6 6 6 6 6 A Each time before You take up operation B Once a year and after every cleaning with air compressed water jets J Once a year 6 6 6 6 6 50 h 200 h 6 6 6 6 6 A 8 h B 7 Municipal cutter bar 6 6 6 6 6 50 h 6 6 6 6 6 A 8 h B 8 5 3 6 6 6 6 6 50 h Power Mower 5400 ...

Страница 60: ...8 h B 7 Municipal cutter bar 6 6 6 6 6 50 h 6 6 6 6 6 A 8 h B 8 5 3 6 6 6 6 6 50 h Municipal Mower 5400 KL With planetary mowing drive Lubrication Chart 9 6 6 6 6 6 J B 6 6 6 6 6 25 h 50 h 6 6 6 6 6 A Each time before You take up operation B Once a year and after every cleaning with air compressed water jets J Once a year ...

Страница 61: ...13 6 6 6 6 6 50 h B Municipal Mower 5400 KL With double knife mowing drive 1 2 10 6 6 6 6 6 50 h B 6 6 6 6 6 A 8 h 9 6 6 6 6 6 J B 6 6 6 6 6 25 h 50 h 4 6 6 6 6 6 50 h 200 h 3 6 6 6 6 6 50 h 6 6 6 6 6 A Each time before You take up operation B Once a year and after every cleaning with air compressed water jets J Once a year ...

Страница 62: ...62 agria Power Mower 5400 ...

Страница 63: ...agria Power Mower 5400 63 ...

Страница 64: ... K 43 Retighten the wheel flange locking nuts K K 43 Tighten steering handle central clamping W W 44 45 Lubricate double knife mowing drive 11 K K 50 Lubricate double knife mowing drive 12 K K 50 Cleaning K 52 First engine oil change 2 W 38 subsequent oil changes 2 W 38 Clean air filter insert W W 39 40 Municipal and double knife cutter bar Check pressure of pivot arm W BM Regrinding the mowing kn...

Страница 65: ...al workshop F Maintenance to be executed by agria workshop after 2 years BM Refer to cutter bar operating instructions Designation of Parts 4 Stroke Petrol Engine Robin EH 17 D and EH 25 D Figure E 1 Fuel tank cap 2 Fuel tank 3 Fuel tap 4 Air filter 5 Choke lever 6 Starter lever 7 Cooling screen 8 Spark plug spark plug connector 9 Exhaust 10 Engine oil filling plug with dip stick 12 Engine oil dra...

Страница 66: ...66 agria Power Mower 5400 Designation of Parts 4 Stroke Petrol Engine Robin EH 25 D 4 Stroke Petrol Engine Robin EH 17 D Figure E ...

Страница 67: ...agria Power Mower 5400 67 Conformity Declaration ...

Страница 68: ...agria Werke GmbH Bittelbronner Straße 42 D 74219 Möckmühl Tel 49 0 6298 39 0 Fax 49 0 6298 39 111 e mail info agria de Internet www agria de Your local agria specialist dealer ...

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