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Bill Of Material

Part #:

Description:

Model #:

Appl #:

AGL-64-K4817-1

MASTER BILL OF MATERIALS, ENCORE MAXIM

Qty:

Part #:

Item:

Description:

Rev:

BOM Rev:

B

Assy #:

Rev:

Date:

4/7/2003

1

AGL-64-K4803-1

1

MAIN MACHINE FRAME, ENCORE SERIES

2

AGL-64-K4677

1

NIP ROLL ASSEMBLY

3

AGL-64-K4678

1

PULL ROLL ASSEMBLY

4

AGL-64-K4687-1

1

DRIVE ASSEMBLY, ENCORE MAXIM

5

AGL-64-K4760-1

1

UNWIND w/ LED DISPLAY, ASSEMBLY, ENCORE SERIES

6

AGL-64-K4743-1

1

PRODUCT WINDUP ASSEMBLY, ENCORE MAXIM & DHR

7

AGL-64-K4731-1

1

LINER WINDUP ASSEMBLY, ENCORE

8

AGL-64-K4748

1

IDLER ASSEMBLY

9

AGL-64-K4693

1

EASY WEB INFEED TABLE ASSY,

10

AGL-64-K4706

1

OUTFEED TABLE ASSEMBLY, PIVOTING

11

AGL-64-K4961

1

COOLING STATION, LOWER, ENCORE

12

AGL-64-K4721-1

1

PNEUMATIC ASSEMBLY, ENCORE MAXIM & DHR

13

AGL-64-K4808-1

1

ELECTRICAL ASSEMBLY, ENCORE MAXIM

14

AGL-XX-K4816

1

SPEED DISPLAY ASSEMBLY

15

AGL-64-K4824

1

MOVABLE IDLER ASSEMBLY, MAXIM

16

AGL-64-K4998

1

DECAL PACKAGE, ENCORE MAXIM (BLUE)

17

AGL-64-K4326

1

INFEED BASKET ASSEMBLY

18

AGL-XX-K2660

1

ACCESSORIES KIT, 44/4400/64 SERIES/6400/6450

19

AGL-64-K5033-2

1

INFEED HOLD DOWN, ENCORE, EASY WEB TABLE

20-Feb-08

Page 1 of 1

To order call Advanced Greig Laminators, Inc. 608-846-7016

Содержание Encore Maxim

Страница 1: ...OPERATORS MANUAL FOR Encore Maxim 801 Burton Blvd DeForest WI 53532 Ph 608 846 7016 Fax 608 846 1024 E mail info aglaminators com...

Страница 2: ...3 Rear Control Panel Figure 3 4 4 Top Control Panel Figure 4 4 5 Web Tension Adjust Figure 5 4 6 Windup Stations Figure 6 4 6 Loading and Positioning Film 4 7 Drop Down Infeed Table 4 7 Web the Lamin...

Страница 3: ...the casters With 3 4 people to guide the machine roll the machine into the final position The laminator is a large heavy piece of equipment Do not attempt to move the machine with one person Injury is...

Страница 4: ...they are in the off or open position Pneumatic Connection Refer to the Pneumatic Requirements under Specifications for the proper requirements for your laminator The air supply should be clean dry an...

Страница 5: ...ic Requirements Approximately 2 3 cfm at 90 psi line pressure supplied via your cleaned dried regulated plant air Material Capacity Upper Rear Station 7 0 Diameter x 62 long x 3 Diameter core Standard...

Страница 6: ...roblems in performance in your machine and may require servicing by qualified personnel to get machine back in correct working condition Operator Safety Your laminator is designed to protect the opera...

Страница 7: ...o the rolls if this warning is not heeded 6 Fwd Stop Rev There are a set of 3 buttons located on the top of the RH enclosure used to select the direction of the machine and to stop the machine When st...

Страница 8: ...your laminator The regulator adjusts the pressure to the nip roll cylinders clockwise to increase the pressure counterclockwise to decrease pressure Speed Counter The speed display will show the lami...

Страница 9: ...n and press the up or down arrow to adjust the setting The led in the upper left of the control will illuminate and flash if controller is heating the coil up The controller also has a built in overte...

Страница 10: ...This pressure is critical to your processes therefore the pressure guage gives an accurate repeatable reference for quality product runs on your laminator The regulator adjusts the pressure to the pu...

Страница 11: ...blocks the eye the machine will return to stop mode Jog mode To start the machine in jog mode press a direction button it will illuminate Press the footswitch and the machine will begin moving in the...

Страница 12: ...r repeatable tension settings from process to process The brake assembly is shown below Figure 5 Brake Assembly Windup Stations The windup stations are used to take material up The liner windup statio...

Страница 13: ...ing the film and liner Once the liner has been separated from the film it must be routed up and taped to a windup core 9 The wind up core is loaded by removing the windup tube Grab the tube and press...

Страница 14: ...tock The stock can be anything that is relatively stiff but still flexible enough to route around the nip roll A common example would be tag board The first step in webbing the machine is to have a pl...

Страница 15: ...g out on the upper roll 5 Lower infeed table and pull film between the lower nip roll and idler roll up over table Hold film with one hand and close infeed table with other hand 6 Pulling film taut pl...

Страница 16: ...Operation 4 10 Pressure Sensitive Top and Bottom Process Figure 8 Pressure Sensitive Top and Bottom Process Web Diagram...

Страница 17: ...r into the machine 4 Pull the film from the upper rear station down under the idler roller directly behind the nip roll and over the top of the top nip roll Separate the release liner from the film an...

Страница 18: ...ulation process it is not possible to run a cold mounting process without letting the roll cool down This could be a very long wait depending on the temperatures used for the encapsulation process It...

Страница 19: ...tor into the machine 3 Pull the film from the upper rear station down to the top of the upper pull roller separate the release liner from the film and stick the film to the feeder stock 4 Route the re...

Страница 20: ...Check the substrate moisture content and the substrate tension If waves are in the film Low tension between nip pull roll Increase air pressure to pull roll clutch Roll pressure settings Adjust nip an...

Страница 21: ...hout the use of cylinder spacers or the next smaller spacer may be used or special spacer utilized 3 Material such as Plexiglas or glass sometimes carry a greasy or oily film These materials may need...

Страница 22: ...ed Ft min Direction Forward Reverse Nip Roll Up Down Shim Dial Setting Roll Pressure PSI Top Temp Setting Deg F Top Roll Heater On Off Bottom Temp Setting Deg F Bottom Roll Heater On Off Rear Control...

Страница 23: ...Operation 4 17...

Страница 24: ...Loosen the set screws in the cylinder stop 2 Adjust the cylinder stop clockwise to raise the roll and counter clockwise to lower the roll The direction is based on you looking down on the cylinder fr...

Страница 25: ...in place with the jam nut Be careful not to turn the adjustment screw as you tighten the nut 5 Replace enclosure covers Lubrication The high temp grease that is packed into the lower nip roll bearing...

Страница 26: ...terations by anyone other than persons authorized by AGL Component parts such as controls motors heating elements air cylinders rubber coverings etc which are incorporated into the design and manufact...

Страница 27: ...NDUP ASSEMBLY ENCORE 8 AGL 64 K4748 1 IDLER ASSEMBLY 9 AGL 64 K4693 1 EASY WEB INFEED TABLE ASSY 10 AGL 64 K4706 1 OUTFEED TABLE ASSEMBLY PIVOTING 11 AGL 64 K4961 1 COOLING STATION LOWER ENCORE 12 AGL...

Страница 28: ......

Страница 29: ...AGL XX B4790 4 SKIRT END 13 AGL XX C4788 1 2 COVER ENCORE SERIES 20 000071 03 12 BHSCS 10 32UNF 3 8 LG BLACK 21 000358 36 4 HHCS 3 4 10UNC 7 LG ZINC 22 001451 4 CASTER SWIVEL 5 DIA 900 LBS 23 000340 0...

Страница 30: ......

Страница 31: ...0 000011 06 8 SHCS 5 16 18UNC 3 4 LG BLACK 21 012372 14 4 HHCS 5 8 11UNC 1 3 4 LG PLAIN BLACK FINISH 22 000417 32 1 COLLAR SHAFT 2 PIECE 2 DIA BORE 11 16 WIDE 23 000007 06 4 SHCS 10 24UNC 3 4 LG BLACK...

Страница 32: ...8 000928 128 2 RING RETAINING EXT 2 DIA 39 000201 11 4 NUT HEX 5 8 11UNC ZINC 40 000198 07 2 NUT HEX JAM 3 8 24UNF ZINC 41 000207 12 4 WASHER FLAT SAE 5 8 DIA 1 5 16 OD 21 32 ID ZINC 42 000493 12 4 WA...

Страница 33: ......

Страница 34: ...22 000207 01 4 WASHER FLAT SAE 4 DIA 5 16 OD 1 8 ID ZINC 23 000346 07 4 HHCS 7 16 14UNC 7 8 LG ZINC 24 012413 16 2 BEARING FLANGE 2 BOLT 1 00 DIA BORE 25 000198 07 2 NUT HEX JAM 3 8 24UNF ZINC 26 000...

Страница 35: ...ption Rev BOM Rev E Assy AGLC4679 Rev C Date 9 23 2002 40 012378 04 4 SSS BRASS TIP 1 4 20UNC 1 4 LG 42 000131 08 2 SSS CUP PT 1 4 20UNC 1 2 LG BLACK 43 000161 24 4 SSS CUP PT 3 8 24UNF 1 1 2 LG BLACK...

Страница 36: ......

Страница 37: ...ONZE 3 8 ID 1 2 OD 3 4 LG 27 012417 06 6 HHCS 5 16 18UNC 3 4 LG BLACK OXIDE 28 000343 08 4 HHCS 3 8 16UNC 1 LG ZINC 29 000493 08 4 WASHER LOCK 3 8 DIA SPLIT ZINC 30 000207 08 4 WASHER FLAT SAE 3 8 DIA...

Страница 38: ...ion Rev BOM Rev D Assy AGLC4686 1 Rev B Date 4 2 2003 44 012415 08 6 WASHER LOCK 8mm DIA SPLIT BLACK OXIDE 45 012141 117 1 CHAIN 35 117 PITCHES 46 012416 07 6 WASHER FLAT SAE 5 16 DIA 11 16 OD 11 32 I...

Страница 39: ......

Страница 40: ...RIB 15 AGL XX B4667 1 2 POT MODIFICATION ALTER BOURNS 3590S 1 103 16 AGL XX B4668 2 2 KNOB ASSEMBLY ENCORE 17 AGL 64 K4302 2 LED DISPLAY MANUAL BRAKE 20 000011 26 2 SHCS 5 16 18UNC 4 1 2 LG BLACK 21 0...

Страница 41: ...06 4 BHSCS 6 32UNC 3 4 LG BLACK 39 012143 07 2 PLUNGER DELRIN KNOB LOCKING 1 4 20UNC 40 000035 16 4 SHCS 10 32UNF 2 LG BLACK 41 000125 08 2 SSS CUP PT 6 32UNC 1 2 LG BLACK 42 000061 08 6 BHSCS 5 16 1...

Страница 42: ......

Страница 43: ...16 000198 12 1 NUT HEX JAM 3 4 16UNF ZINC 17 000777 12 6 BEARING THRUST WASHER 3 4 DIA BORE 03 THICK 18 000776 12 3 BEARING THRUST NEEDLE 3 4 BORE 19 012402 5 1 SPRING COMPRESSION 0 97 OD 072 THICK 1...

Страница 44: ...RODUCT WINDUP ASSEMBLY ENCORE MAXIM DHR Qty Part Item Description Rev BOM Rev E Assy AGLB4744 1 Rev E Date 3 12 2003 32 000722 06 1 BUSHING BRONZE 3 4 ID 1 OD 3 4 LG 20 Feb 08 Page 2 of 2 To order cal...

Страница 45: ......

Страница 46: ...0 75 DIA BORE 1 2 WIDE 22 000721 10 1 BUSHING BRONZE 3 4 ID 7 8 OD 1 1 4 LG 23 000395 24 1 HHCS 3 4 16UNF 4 LG ZINC 24 000129 08 1 SSS CUP PT 10 24UNC 1 2 LG BLACK 25 000198 12 1 NUT HEX JAM 3 4 16UNF...

Страница 47: ......

Страница 48: ...R ASSEMBLY Qty Part Item Description Rev BOM Rev Assy AGLB4749 Rev Date 10 31 2002 1 AGL 64 B4286 1 IDLER SHAFT 2 AGL 64 B4287 1 IDLER SLEEVE 4 000013 06 2 SHCS 3 8 16UNC 3 4 LG BLACK 20 Feb 08 Page 1...

Страница 49: ......

Страница 50: ...4184 2 PULLEY MODIFICATION ALTER REID CBL 870 13 AGL XX B4309 1 1 BLOCK ACTUATOR 14 AGL 64 B4310 1 TIP SUPPORT INFEED TABLE 15 AGL XX B4312 1 1 SLIDE BAR 16 AGL 64 B4245 1 CROSS BAR 2 SLOTS 17 AGL XX...

Страница 51: ...G M6 THREAD 44 012356 20 1 SSS CUP PT M6 1 0mm 20mm LG BLACK 45 012345 50 1 BHSCS M12 1 75 50MM LG BLACK 46 000135 16 1 SSS CUP PT 3 8 16UNC 1 LG BLACK 47 000061 08 2 BHSCS 5 16 18UNC 1 LG BLACK 48 00...

Страница 52: ......

Страница 53: ...20UNC 3 4 LG BLACK 25 000007 06 2 SHCS 10 24UNC 3 4 LG BLACK 26 000009 08 9 SHCS 1 4 20UNC 1 LG BLACK 27 000493 06 9 WASHER LOCK 1 4 DIA SPLIT ZINC 28 000195 05 9 NUT HEX JAM 1 4 20UNC ZINC 29 000007...

Страница 54: ...ev C Assy AGLC4705 Rev C Date 10 9 2002 40 002862 01 1 TERMINAL MALE PIN 14 16AWG BLUE 41 001509 03 2 TERMINAL RING INSULATED 16 14AWG 10 STUD 42 000201 03 1 NUT HEX 8 32UNC ZINC 43 000717 24 12 WIRE...

Страница 55: ......

Страница 56: ...0 006030 02 1 PLUG RIGHT ANGLE ENTRY 11 001745 18 18 CABLE 3 x 18 AWG TYPE SJT 12 001153 05 1 CORD GRIP BELL MOUTH BLACK 5 8 MTG HOLE 13 000715 24 6 WIRE STRANDED 18 AWG GREEN YELLOW 14 001509 15 1 TE...

Страница 57: ......

Страница 58: ...PIPE ELBOW MALE 5 32 OD 1 8 NPT 8 000855 01 4 FITTING TUBE Y 5 32 OD TUBE 9 000849 08 3 FITTING PIPE TEE BRANCH 1 4 OD 1 8 NPT 10 000851 04 2 FITTING PIPE ELBOW FEMALE 1 4 OD 1 8 NPT 11 000855 04 4 F...

Страница 59: ......

Страница 60: ......

Страница 61: ...ITCH MOMENTARY ARROW GREEN 25 006006 60 1 CIRCUIT BREAKER 2 POLE 60 AMP PANEL MNT 26 002099 10 50 LABEL 50 x 1 50 VINYL SELF LAMINATING 27 001883 05 51 TERMINAL BLOCK 35MM 10 26 AWG GRAY UK5N 02M0381...

Страница 62: ...000553 03 2 PHMS SLOTTED 4 40UNC 3 8 LG ZINC 54 001509 08 8 TERMINAL RING INSULATED BRAZED SEAM 12 10 AWG 10 STUD 55 001509 07 8 TERMINAL RING INSULATED BRAZED SEAM 16 14 AWG 6 STUD 56 000557 03 8 PHM...

Страница 63: ...RULE INSULATED 6AWG STD LENGTH GREEN 86 002523 05 8 FERRULE INSULATED 10AWG STD LENGTH BLACK 87 002523 10 2 FERRULE INSULATED 12AWG STD LENGTH GRAY 89 002951 1 SIGNAL ISOLATOR 90 002512 07 4 LEGEND DA...

Страница 64: ...ELAY 5 PIN DIN RAIL MTG 104 012393 134 DOUBLE SIDED TAPE 105 002345 221 1 RESISTOR METAL FILM 1 1 4W 221 OHM 107 006033 02 4 CONNECTOR BRASS SETSCREW 2 10AWG 108 006033 03 4 CONNECTOR BRASS SETSCREW 2...

Страница 65: ......

Страница 66: ...AGLB4965 Rev Date 11 21 2002 1 006020 01 1 SENSOR MAGNETIC 8 30VDC PUSH PULL 2 006020 03 1 RING MAGNETIC 3 002855 01 1 COUNTER RATE INDICATOR 5 000571 05 2 PHMS PHILLIPS 2 56UNC 5 8 LG ZINC 6 000777 0...

Страница 67: ......

Страница 68: ...4 B4745 2 MOVABLE IDLER ROLLER 2 AGL XX B4746 4 SHAFT IDLER ROLLER 3 012404 01 4 WASHER 1 120 OD x 160 ID x 03 THK SST 4 012405 05 4 SPRING COMPRESSION 1 095 OD 0 082 THICK 1 75 LG MUSIC WIRE 5 012406...

Страница 69: ......

Страница 70: ...ASSEMBLY Qty Part Item Description Rev BOM Rev Assy AGLC4327 Rev Date 1 17 2002 1 AGL 64 D4329 1 INFEED BASKET 2 AGL XX B4328 2 HANGING BRACKET BASKET 3 000071 04 2 BHSCS 10 32UNF 1 2 LG BLACK 20 Feb...

Страница 71: ...PPY 2 012236 01 1 ROLL ADHESIVE ERASER PLAIN SHRINKWRAPPED 3 001446 04 1 ALLEN WRENCH LONG ARM 3 32 T HANDLE 5 001446 11 1 ALLEN WRENCH LONG ARM 1 4 T HANDLE 7 012248 1 CLOTH LOW LINT 12x13 8 012249 1...

Страница 72: ......

Страница 73: ...ssy AGLB5034 Rev B Date 11 7 2005 1 AGL 64 C2904 02 1 INFEED HOLD DOWN ENCORE SERIES WHITE 2 000055 04 4 BHSCS 8 32UNC 1 2 LG BLACK 3 012143 08 2 PLUNGER KNURLED KNOB LOCKING 1 4 20UNC 4 000201 03 2 N...

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