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TZIDC-200, TZIDC-210, TZIDC-220

 DIGITAL POSITIONER  |  42/18-85-EN REV. E 

7

 

 

 

 

Maintenance, repair 

Definition of terms according to IEC 60079-17: 

Maintenance 

Defines a combination of actions performed to maintain or 
restore the condition of an item such that the item meets the 
requirements of the relevant specification and performs its 
required functions. 

I ¬Analyzer module without electronics module (power supply): 

Defines an action which involves careful inspection of an item 
(either without disassembly or with partial disassembly, as 
required) supplemented by measurements, aimed at achieving a 
reliable conclusion regarding the condition of the item. 

Visual inspection 

Defines an inspection which identifies defects which are visible 
to the naked eye, such as missing screws, without the use of 
access equipment and tools. 

Close inspection 

Defines an inspection which encompasses the aspects covered 
by a visual inspection and in addition, identifies defects such as 
loose screws, which can only be detected with the use of access 
equipment (e.g. steps) and tools. 

Detailed inspection 

Defines an inspection which encompasses the aspects covered 
by a close inspection and in addition, identifies defects, such as 
loose connections, which can only be detected by opening the 
housing and / or by using tools and test devices, as needed. 
 

 

•  Maintenance and exchange work may be conducted by 

qualified specialists only, i.e., qualified personnel in 
accordance with TRBS 1203 or similar. 

•  Only those auxiliary components which fulfill all the 

requirements of European and national guidelines and 
regulations may be used in potentially explosive 
atmospheres. 

•  Maintenance works that require disassembly of the system 

may only be performed in non-hazardous areas. If that is not 
possible, however, the usual precautions have to be ensured 
according to local regulations. 

•  Components may only be replaced by original spare parts 

which are therefore approved for use in potentially explosive 
atmospheres. 

•  The device must be regularly cleaned when used in 

potentially explosive atmospheres. The intervals must be 
defined by the operator in compliance with the ambient 
conditions present at the operating location. 

•  After all maintenance and repair work has been completed, 

any barriers and plates removed for that purpose must be 
put back in their original place. 

•  The flameproof joints differ from the tables of IEC 60079-1 

and may be repaired by the manufacturer only. 

 

 

Change from two to one column 

 

 
 
 

 

Activity 

Visual inspection 

(every 3 months) 

Close inspection 

(every 6 months) 

Detailed inspection 

(every 12 months) 

Visual inspection of the positioner for integrity, removal of dust 
deposits 

 

 

 

Inspection of electric installation for integrity and proper operation 

 

 

 

Inspection of the entire installation 

Responsibility of the operator 

 

 

Change from one to two columns 

 

 

 

Содержание TZIDC-200

Страница 1: ...tronically configurable positioner with communication capabilities designed for mounting on pneumatic linear or rotary actuators Fully automatic determination of the control parameters and adaptation...

Страница 2: ...ion 22 Transporting the device 22 Storing the device 22 Ambient conditions 22 Returning devices 22 6 Installation 22 Safety instructions 22 Mechanical mounting 23 General 23 Mounting on linear actuato...

Страница 3: ...SITIONER 42 18 85 EN REV E 3 12 Maintenance 56 13 Repair 56 Returning devices 56 14 Recycling and disposal 57 15 Additional documents 57 16 Appendix 58 Return form 58 FM installation drawing No 901176...

Страница 4: ...s and repairs to the product may only be performed if expressly permitted by these instructions Information and symbols on the product must be observed These may not be removed and must be fully legib...

Страница 5: ...ween the product and your network or any other network as the case may be Operator shall establish and maintain any appropriate measures such as but not limited to the installation of firewalls applic...

Страница 6: ...ended use The device may only be connected when de energized The potential equalization of the system must be established in accordance with installation regulations applicable in the respective count...

Страница 7: ...s needed Maintenance and exchange work may be conducted by qualified specialists only i e qualified personnel in accordance with TRBS 1203 or similar Only those auxiliary components which fulfill all...

Страница 8: ...instrument air that is free from oil water and dust The use of flammable gas oxygen or oxygen enriched gas is not permitted Cable gland Limited temperature range of the M20 1 5 plastic cable gland for...

Страница 9: ...g to dimensions must be directed to the manufacturer Screws that comply with the minimum requirements of the A2 70 A2 80 or 10 12 quality grades must be used to close the flameproof enclosure ATEX Ex...

Страница 10: ...losure type of protection may no longer be used as intrinsically safe if they have been previously used as a flameproof type of protection The local communication interface LCI may only be operated at...

Страница 11: ...ctrical information maximum values Plug in module for digital position feedback 51 52 41 42 Ui 30 V Ii 320 mA Pi 500 mW Ci 3 7 nF Li negligibly small Plug in module for analog position feedback 31 32...

Страница 12: ...safe type of protection or B as a device with Ex d type of protection and permanently mark the selected type of use on the name plate Specific conditions of the surrounding environment such as chemica...

Страница 13: ...ection to a certified intrinsically safe circuit with maximum values Current circuit terminal Electrical information maximum values Mechanical digital feedback 51 52 41 42 For maximum values see EC ty...

Страница 14: ...A Pi 1 2 W Ci 5 nF Li 10 H Characteristic curve linear Special conditions The local communication interface LCI may only be operated at Um 30 V GS outside the potentially explosive atmosphere Devices...

Страница 15: ...C S II III 2 EFG T6 T5 T4 Ta 40 C 55 C 85 C Enclosure type 4x a Case mounting 1 2 3 4 5 or 6 b Output safe protection 1 2 3 or 4 c 0 d Optional mechanical kit for digital position feedback 0 1 or 2 e...

Страница 16: ...orrosion must be taken into account when affixing the permanent mark Only the manufacturer must change the selected type of use following a re examination Medium strength adhesive must be used to secu...

Страница 17: ...W Ci 5 nF Li 10 H Characteristic curve linear Current circuit terminal Electrical information maximum values Mechanical digital feedback Limit1 51 52 Limit2 41 42 For maximum values see EC type examin...

Страница 18: ...perated at an ambient temperature above 60 C 140 F or below 20 C 4 F make sure to use cable entries and lines suited for an operating temperature corresponding to the maximum ambient temperature incre...

Страница 19: ...II III 1 ABCDEFG T6 T5 T4 Ta 40 C 55 C 85 C 901265 Entity FISCO Entity and FISCO Parameters Terminals Type Groups Parameters 11 12 Entity A G Umax 24 V Imax 250 mA Pi 1 2 W Ci 2 8 nF Li 7 2 H FISCO A...

Страница 20: ...digital feedback with proximity switches m Installation kit for digital feedback with 24 V microswitches Only for devices with HART Communication Figure 1 Schematic diagram Note With optional upgrade...

Страница 21: ...EN REV E 21 4 Product identification Name plate 1 Full type designation 2 Software revision 3 Serial number 4 NL number 5 Year of manufacture 6 Supply air pressure 7 Input 8 Output 9 Dead j Options F...

Страница 22: ...onditions stipulated in the order confirmation of the supplier apply Ambient conditions The ambient conditions for the transport and storage of the device correspond to the ambient conditions for oper...

Страница 23: ...the longitudinal axis Operating range of rotary actuators The usable span is 90 which must be entirely within the measuring range but does not necessarily need to run symmetrically to the longitudina...

Страница 24: ...on the screw 1 Insert the screw in the lever and lock with the nut 3 M10414 4 5 6 7 1 2 3 Figure 4 Mounting lever and bracket on the positioner 1 Attach the lever 6 to the feedback shaft 5 of the pos...

Страница 25: ...on a visual check at half stroke of the valve M10431 2 1 1 Increase linkage 2 Decrease linkage Figure 7 Positioner linkage The scale on the lever indicates the link points for the various stroke rang...

Страница 26: ...bolt on lever M11031 1 2 3 5 4 1 Potentiometer lever 2 Actuator bolts 3 Valve stem 4 Valve yoke 5 Positioner Figure 8 Actuator bolts on the lever M11032 1 2 3 5 4 1 Potentiometer lever 2 Actuator bol...

Страница 27: ...ation of the actuator must be taken into account when determining the adapter position on the feedback shaft 1 For this purpose the feedback shaft can be adjusted manually so that the adapter 3 can be...

Страница 28: ...Before opening the housing switch off the power supply The electrical connection may only be established by authorized specialist personnel Notices on electrical connection in this instruction must b...

Страница 29: ...minal Function comments 11 12 Analog input 81 82 Binary input DI 83 84 Binary output DO2 51 52 Digital feedback SW1 Option module 41 42 Digital feedback SW2 Option module 31 32 Analog feedback AO Opti...

Страница 30: ...one to two columns Terminal Function comments 11 12 Fieldbus bus feed 51 52 Digital feedback Limit 1 with proximity switch optional 41 42 Digital feedback Limit 2 with proximity switch optional 41 42...

Страница 31: ...12 11 12 Supply voltage Power feed from the Fieldbus 9 to 32 V DC 9 to 32 V DC Max permissible voltage 35 V DC 35 V DC Input Current 10 5 mA 11 5 mA Current in the event of an error 15 mA 10 5 mA 4 5...

Страница 32: ...djustable within the range of 0 to 100 ranges cannot overlap The module for analog feedback and the module for digital feedback have separate slots and can be used together Assembly kits for digital f...

Страница 33: ...5 Terminals for basic unit Figure 16 Connection to device example Change from one to two columns 2 tap holes 14 NPT or M20 1 5 are provided on the left side of the housing for cable entry in the housi...

Страница 34: ...eeve 0 25 to 0 75 mm2 AWG23 to AWG20 Flexible with wire end sleeve with plastic sleeve 0 5 to 1 5 mm2 AWG21 to AWG17 Option modules Cross section Rigid flexible wires 0 14 to 1 5 mm2 AWG26 to AWG17 Fl...

Страница 35: ...r To eliminate the possibility of this occurring it is recommended to install a pressure compensation valve between the springless chamber and the supply air for these types of applications It enables...

Страница 36: ...d to process failures and result in injuries Before recommissioning a positioner that was previously in use at another location always reset the device to its factory settings Never start automatic ad...

Страница 37: ...following is now shown in the display 3 Checking mechanical mounting Press and hold down MODE and ENTER once the countdown has gone from 3 to 0 release MODE and ENTER The device switches to the operat...

Страница 38: ...ved 4 Switch to parameter 1 6 return to operating level and save the new setting Press and hold down MODE additionally quickly press 2 times The following is now shown in the display Release MODE Quic...

Страница 39: ...isplayed 2 MODE Press and hold until the countdown ends 3 Release MODE this starts Autoadjust Standard automatic adjustment for rotary actuators 1 ENTER Press and hold until ADJ_ROT is displayed 2 ENT...

Страница 40: ...the display M10906l Release MODE 4 Changing parameter settings Quickly press and release to select CTCLOCKW 5 Switching to parameter 3 3 Return to operating level and saving the new settings Press an...

Страница 41: ...contact on the axis until contact is made i e just before it is inserted in the proximity switch The slot sensor enters proximity switch 2 when the feedback shaft is rotated counter clockwise as view...

Страница 42: ...is also displayed Designator display This 14 segment display with eight digits indicates the designators of the parameters with their status of the parameter groups and of the operating modes Descript...

Страница 43: ...control and two for manual mode Parameters cannot be changed or saved on this level Configuration level On this level most of the parameters of the positioner can be changed locally The PC is required...

Страница 44: ...3 P2 4 P2 5 P2 6 P2 7 P2 8 P3 0 P3 1 P3 2 P3 3 P5 0 P5 1 P5 2 P5 3 P5 4 P5 5 P5 6 P5 7 P6 0 P6 1 P6 2 P6 3 P6 4 P6 5 P6 6 P6 7 P7 0 P7 1 P7 2 P7 3 P7 4 P7 5 P7 6 P7 7 P7 8 P7 9 P7 10 P7 11 P7 12 P7 13...

Страница 45: ...urn to operating level Function NV_SAVE P3 _ ACTUATOR P3 0 MIN_RGE Min of stroke range Operating range min 0 0 to 90 0 0 0 P3 1 MAX_RGE Max of stroke range Operating range max 100 0 to 10 0 100 P3 2 Z...

Страница 46: ...turn to operating level Function NV_SAVE P7 _ CTRL_PAR P7 0 KP UP KP value up KP value up 0 1 to 120 0 5 0 P7 1 KP DN KP value down KP value down 0 1 to 120 0 5 0 P7 2 TV UP TV value up TV value up 10...

Страница 47: ...eturn Return to operating level Function P9 _ DIG_OUT P9 0 ALRM_LOG Alarm logic Alarm output logic ACTIVE_HI ACTIVE_LO ACTIVE_HI P9 1 SW1_LOG Switchpoint 1 logic Logic SW1 ACTIVE_HI ACTIVE_LO ACTIVE_H...

Страница 48: ...48 TZIDC 200 TZIDC 210 TZIDC 220 DIGITAL POSITIONER 42 18 85 EN REV E 10Operation TZIDC 210 220 parameter overview Figure 20 TZIDC 1x0 2x0 parameter overview...

Страница 49: ...P2 7 SHUT_OPN Shut off value 100 Shut off value 100 OFF 80 0 to 100 OFF P2 8 EXIT Return Return to operating level Function P3 _ ACTUATOR P3 0 MIN_RGE Min of stroke range Operating range min 0 0 to 10...

Страница 50: ...band zone 0 3 to 10 0 0 8 P7 10 TEST Test Test Function INACTIVE P7 11 EXIT Return Return to operating level Function NV_SAVE P8 _ P9 _ P10 _ P11 _ FS IP P11 0 FAIL_POS Save position Safe position ACT...

Страница 51: ...Possible reason is a malfunction in the position sensor In control mode The actuator is moved to the safe position On the configuration level The output is set to neutral until a button is pressed Aft...

Страница 52: ...itioner has been reset the device will need to be returned to the manufacturer for repair Error when verifying the checksum of the configuration data RAM The actuator is moved to the safe position Aft...

Страница 53: ...1 Correct values or load factory settings 2 Try again at a later point The device is not in the safe position Move the device to the safe position Alarm message can only be read out using the DTM Temp...

Страница 54: ...e device does not operate in control mode or the binary input is active The controller does not follow the setpoint Switch to control mode or switch off the binary input Positioning timed out The sett...

Страница 55: ...determined therefore partial Autoadjust cannot be run Data is saved in the non volatile memory Measuring range is exceeded Auto Adjust was automatically stopped Data factory settings are being loaded...

Страница 56: ...tomer service personnel When replacing or repairing individual components use original spare parts Returning devices Use the original packaging or a secure transport container of an appropriate type i...

Страница 57: ...8 15 2018 this product will be under the open scope of the WEEE Directive 2012 19 EU and relevant national laws for example ElektroG Electrical Equipment Act in Germany The product must be supplied to...

Страница 58: ...ls Company Address Contact person Telephone Fax Email Device details Type Serial no Reason for the return description of the defect Was this device used in conjunction with substances which pose a thr...

Страница 59: ...TZIDC 200 TZIDC 210 TZIDC 220 DIGITAL POSITIONER 42 18 85 EN REV E 59 FM installation drawing No 901176...

Страница 60: ...60 TZIDC 200 TZIDC 210 TZIDC 220 DIGITAL POSITIONER 42 18 85 EN REV E 16Appendix FM installation drawing No 901176...

Страница 61: ...TZIDC 200 TZIDC 210 TZIDC 220 DIGITAL POSITIONER 42 18 85 EN REV E 61...

Страница 62: ...62 TZIDC 200 TZIDC 210 TZIDC 220 DIGITAL POSITIONER 42 18 85 EN REV E 16Appendix FM installation drawing No 901176...

Страница 63: ...TZIDC 200 TZIDC 210 TZIDC 220 DIGITAL POSITIONER 42 18 85 EN REV E 63 FM installation drawing No 901265...

Страница 64: ...64 TZIDC 200 TZIDC 210 TZIDC 220 DIGITAL POSITIONER 42 18 85 EN REV E 16Appendix FM installation drawing No 901265...

Страница 65: ...TZIDC 200 TZIDC 210 TZIDC 220 DIGITAL POSITIONER 42 18 85 EN REV E 65 Change from one to two columns...

Страница 66: ...5 EN REV E Trademarks HART is a registered trademark of FieldComm Group Austin Texas USA FOUNDATION Fieldbus is a registered trademark of FieldComm Group Austin Texas USA PROFIBUS and PROFIBUS PA are...

Страница 67: ...TZIDC 200 TZIDC 210 TZIDC 220 DIGITAL POSITIONER 42 18 85 EN REV E 67 Notes...

Страница 68: ...18 85 EN Rev E 09 2018 We reserve the right to make technical changes or modify the contents of this document without prior notice With regard to purchase orders the agreed particulars shall prevail A...

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