background image

Troubleshooting

 

Guide

 

4|

 

Page

 

 

 

2.

 

INTRODUCTION

 

 

This

 

manual

 

provides

 

the

 

necessary

 

information

 

for

 

troubleshooting

 

the

 

110

 

(T

KJr2),

 

310

 

(T

K4),

 

510

 

(T

D2)

 

tankless

 

water

 

heaters.

  

It

 

will

 

be

 

effective

 

in

 

helping

 

your

 

troubleshooting

 

needs

 

as

 

long

 

as

 

the

 

instructions

 

are

 

followed

 

in

 

the

 

intended

 

order.

  

Here

 

is

 

how

 

to

 

use

 

this

 

manual:

 

 

 

First

 

refer

 

to

 

the

 

Installation

 

Manual

 

as

 

the

 

primary

 

source

 

of

 

information.

  

Refer

 

to

 

it

 

along

 

side

 

this

 

manual

 

throughout

 

the

 

troubleshooting

 

process.

 

 

Before

 

troubleshooting,

 

if

 

you

 

are

 

unfamiliar

 

with

 

how

 

a

 

tankless

 

unit

 

operates,

 

read

 

the

 

Normal

 

Operation

 

section

 

(p.

 

5).

 

 

To

 

double

check/troubleshoot

 

a

 

new

 

installation,

 

use

 

the

 

Proper

 

Installation

 

section

 

(p.

 

6).

 

 

When

 

beginning

 

troubleshooting,

 

first

 

go

 

through

 

the

 

Preliminary

 

Checklist

 

(p.

 

7);

 

it

 

is

 

designed

 

to

 

fix

 

the

 

most

 

common

 

and

 

frequent

 

problems,

 

and

 

provide

 

you

 

with

 

background

 

information

 

to

 

help

 

narrow

 

down

 

the

 

information

 

you

 

need.

 

 

After

 

the

 

Preliminary

 

Checklist,

 

move

 

to

 

the

 

Error

 

Codes

 

section

 

(p.

 

12)

 

if

 

you

 

have

 

received

 

an

 

error

 

code,

 

or

 

to

 

General

 

Problems

 

(p.

 

8)

 

if

 

you

 

have

 

not

 

received

 

an

 

error

 

code.

 

 

If

 

you

 

have

 

any

 

problems

 

or

 

questions

 

regarding

 

this

 

equipment,

 

or

 

at

 

any

 

point

 

become

 

confused

 

or

 

uncomfortable

 

with

 

any

 

of

 

the

 

procedures,

 

consult

 

with

 

the

 

technical

 

service

 

department

 

or

 

service

 

agent.

 

 

IMPORTANT

 

 

Installation

 

and

 

service

 

must

 

be

 

performed

 

by

 

a

 

qualified

 

installer

 

(for

 

example,

 

a

 

licensed

 

plumber

 

or

 

gas

 

fitter).

 

Otherwise

 

the

 

warranty

 

will

 

be

 

void.

 

 

The

 

installer/service

 

agent

 

(licensed

 

professional)

 

is

 

responsible

 

for

 

correctly

 

installing

 

or

 

servicing

 

your

 

water

 

heater

 

and

 

for

 

compliance

 

with

 

all

 

national,

 

state/provincial,

 

and

 

local

 

codes.

  

*

For

 

all

 

units

 

installed

 

in

 

the

 

state

 

of

 

Massachusetts,

 

it

 

is

 

required

 

that

 

the

 

installer

 

either

 

be

 

a

 

licensed

 

plumber

 

or

 

licensed

 

gas

 

fitter.

 

GENERAL

 

INSTALLATION

 

GUIDELINES

 

1. 

Follow

 

all

 

local

 

codes,

 

or

 

in

 

the

 

absence

 

of

 

local

 

codes,

 

follow

 

the

 

most

 

recent

 

edition

 

of

 

the

 

National

 

Fuel

 

Gas

 

Code:

 

ANSI

 

Z223.1/NFPA

 

54

 

in

 

the

 

USA

 

or

 

CAN/CSA

 

B149.1

 

Natural

 

Gas,

 

Propane

 

Installation

 

Code

 

in

 

Canada.

  

2. 

Properly

 

ground

 

the

 

unit

 

in

 

accordance

 

with

 

all

 

local

 

codes

 

or

 

in

 

the

 

absence

 

of

 

local

 

codes,

 

with

 

the

 

National

 

Electrical

 

Codes:

  

ANSI/NFPA

 

70

 

in

 

the

 

USA

 

or

 

CSA

 

standard

 

C22.1

 

Canada

 

Electrical

 

Code

 

Part

 

1

 

in

 

Canada.

 

3. 

Carefully

 

plan

 

where

 

you

 

intend

 

to

 

install

 

your

 

water

 

heater.

 

4. 

Check

 

the

 

rating

 

plate

 

for

 

the

 

correct

 

GAS

 

TYPE,

 

GAS

 

PRESSURE,

 

WATER

 

PRESSURE

 

and

 

ELECTRIC

 

RATING.

  

*If

 

this

 

unit

 

does

 

not

 

match

 

your

 

requirements,

 

do

 

not

 

install

.

 

5. 

If

 

any

 

problem

 

should

 

occur,

 

turn

 

off

 

all

 

hot

 

water

 

taps

 

and

 

turn

 

off

 

the

 

gas.

 

Then

 

call

 

a

 

trained

 

technician

 

or

 

the

 

gas

 

company

.

 

 
 

WARNING 

RATING 
PLATE 

Figure

 

1

 

Содержание 110

Страница 1: ...or T KJr2 OS 310 Indoor T K4 IN 310 Outdoor T K4 OS 510 Indoor T D2 IN 510 Outdoor T D2 OS 9 12 11 321923 000 A O Smith Water Products Company 500 Tennessee Waltz Parkway Ashland City TN 37015 Toll Fr...

Страница 2: ...blems 8 Error Codes 12 Procedures 19 Verifying proper Dipswitch settings 19 Draining the unit 21 Cleaning the filter 21 Checking for a Cross Connection 21 Check for Reverse Connection 21 Check gas sup...

Страница 3: ...Troubleshooting Guide 3 Page 1 SPECIFICATIONS Table 1...

Страница 4: ...edures consult with the technical service department or service agent IMPORTANT Installation and service must be performed by a qualified installer for example a licensed plumber or gas fitter Otherwi...

Страница 5: ...nts depending on the set temperature 2 OPERATION a The proportional gas valve will modulate based on the amount of hot water demanded and the temperature rise needed The fan speed will modulate as wel...

Страница 6: ...e the functions of the rotating fan and cause improper burning of the gas Regularly ensure that the area around the unit is dust or debris free regular maintenance is recommended for these types of en...

Страница 7: ...s or 70 140ppm one must be installed If there is no water softener installed existing installations will gradually accumulate scale buildup on the heat exchanger and cause a leak Heat exchanger failur...

Страница 8: ...troller if one is installed Check for cross plumbing between cold water lines and hot water lines See the Procedures section p 21 for instructions Unit may be hard water scaled The scale acts as an in...

Страница 9: ...d water may be back feeding into the system o Problems with a recirculation system Check that a check valve is installed between the pump discharge and the connection to the cold water supply Check to...

Страница 10: ...ME TO GET HOT WATER AT THE FIXTURES The time it takes to deliver hot water to your fixtures depends on the length of piping between the two The longer the distance or the bigger the pipes the longer i...

Страница 11: ...water cross connection o Open Pressure Relief Valve Water flow should stop If not unit is plumbed in backwards Clean the filter p 21 If the fan never initiates check for a fouled water flow sensor p 3...

Страница 12: ...Incorrect Dipswitch Settings 101 10 5 Warning for 991 Error Code 111 11 3 Ignition Failure 121 12 3 Flame Loss 311 31 2 Output Thermistor 321 32 2 Inlet Thermistor 331 N A N A Mixing Thermistor 391 39...

Страница 13: ...air is contaminated with dust lint laundry machine nearby grease kitchens or other contaminants clean the burner See p 26 on procedures for cleaning the burner rod assembly 4 Weather related issues hi...

Страница 14: ...AME LOSS This error code appears if the flames disappear while the unit is still supposed to be in operation 1 Verify that the hi limit switch is not tripped Turn the power off to the unit Push the wh...

Страница 15: ...temperature about 74 F 3 Clean the thermistor a Drain the unit of water See p 21 b Remove the computer board to access the inlet thermistor The computer is fixed in place by a single screw at the top...

Страница 16: ...immediately shut off gas and power to the unit and contact the Technical Service Department 2 Check the wire connections to the gas valve assembly for burns or cuts 3 If the unit was recently rebuilt...

Страница 17: ...supply 2 Check that all wire connections are secure and free of burns The flow adjustment valve is located behind the computer board and attached to the cold water inlet 3 Check for water leakage fro...

Страница 18: ...e heater with the power supply on this error code will result Turn off power before disconnecting the remote from the heater 5 Check for any signs of power surges ERROR CODE 761 510 T D2 COMMUNICATION...

Страница 19: ...ch settings can cause a 031 error code or a number of operational problems Table 3 310 T K4 110 T KJr2 Dipswitch Settings No Function ON position OFF position 1 Gas type Propane Disable 2 Natural Gas...

Страница 20: ...position 0 6 ON position 12 18 Outdoor 510 T D2 OS No 4 OFF position ON position No 5 OFF position 0 4 ON position 8 12 5 6 N A N A N A Default Table 5 4 510 T D2 Dipswitch Settings LOWER BANK No Fun...

Страница 21: ...ilter back into place Hand tighten only CHECKING FOR A CROSS CONNECTION 1 Turn off cold water supply 2 Turn on all hot water fixtures a The water should eventually completely drain b If water continue...

Страница 22: ...ap mixture onto fittings No bubbles means there are no leaks CHECKING MANIFOLD GAS PRESSURE 1 Ensure the unit is not in operation 2 Remove the screw off the manifold port 3 Connect a manometer to the...

Страница 23: ...pectively Figure 5 18 Refer to the manometer to verify that pressure has been set to desired value 3 Now press and hold down the MAX button on the computer board to change the maximum burn pressure 4...

Страница 24: ...epartment for further assistance 5 If an ohmmeter is not available jump the plug connection on the opposite side of the OHCF with a wire paper clip or other metal material 6 Restore power and test uni...

Страница 25: ...setup The 3 digit LED on the PCB should not be lit 3 FRONT COVER Remove the front cover It is held on by two screws on the top corners of the tankless unit 4 ROD ASSEMBLY a Locate the black yellow and...

Страница 26: ...circuit breaker depending on the setup 3 GAS Shut off the gas supply 4 FRONT COVER Remove the front cover 5 MANIFOLD PLATE GAS VALVE ASSEMBLY a Remove the manifold plate screws They are wide pan head...

Страница 27: ...compromised please contact the Technical Service Department for further assistance b Thoroughly saturate the burner with the cleaning solution from the top down through the slots as well as the openi...

Страница 28: ...y solid buildup in the heat exchanger please contact the Technical Service Department for further instruction 11 SENSORS a Clean the flame sensor and AFR with sandpaper thoroughly to a bright finish I...

Страница 29: ...t of 100 Grit Sandpaper c 2 Philips Screw Driver d Needle Nosed Pliers e Duct Tape f Flashlight g Air Compressor h Old Towels at Least Three 2 PREPARE THE UNIT a POWER Disconnect power to your unit b...

Страница 30: ...exchanger assembly remove them so the heat exchanger is completely free 8 REPLACE THE HEAT EXCHANGER COMPONENTS a Remove and inspect the new heat exchanger making sure it is designed for the correct...

Страница 31: ...w sensor is located behind the computer board b Remove the waterway clips on each side of the flow sensor by pushing on the tabs 6 CHECKING THE FLOW SENSOR a Check for functionality Flow rate is deter...

Страница 32: ...closing the incoming outgoing water isolation valves C and D b Connect hoses pump to the drain ports of the isolation valves Outlet of the pump to valve B and another hose from Valve A to the bucket 4...

Отзывы: