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Troubleshooting

 

Guide

 

21|

 

Page

 

 

 

 

DRAINING

 

THE

 

UNIT:

 

1)

 

Close

 

the

 

manual

 

gas

 

shut

 

off

 

valve.

 

2)

 

Turn

 

off

 

power

 

to

 

the

 

unit,

 

and

 

then

 

turn

 

on

 

again.

 

3)

 

Wait

 

30

 

seconds,

 

and

 

then

 

turn

 

off

 

power

 

to

 

the

 

unit,

 

yet

 

again.

 

 

4)

 

Close

 

the

 

cold

 

water

 

inlet

 

shutoff

 

valve.

 

5)

 

Open

 

all

 

hot

 

water

 

taps

 

in

 

the

 

house,

 

or

 

open

 

the

 

pressure

relief

 

valve

 

to

 

remove

 

the

 

initial

 

pressure.

  

When

 

the

 

residual

 

water

 

flow

 

has

 

ceased,

 

close

 

all

 

hot

 

water

 

taps.

 

6)

 

Unscrew

 

the

 

drain

 

plugs

 

(hot

 

water

 

outlet

 

drain

 

plug

 

and

 

cold

 

water

 

inlet

 

filter)

 

to

 

drain

 

the

 

remaining

 

water

 

out

 

of

 

the

 

unit.

  

Have

 

a

 

bucket

 

or

 

pan

 

to

 

catch

 

the

 

water

 

from

 

the

 

unit’s

 

drain

 

plugs.

 

Wait

 

a

 

few

 

minutes

 

to

 

ensure

 

all

 

water

 

has

 

completely

 

drained

 

from

 

unit.

 

 

CLEANING

 

THE

 

FILTER:

  

1)

 

Drain

 

the

 

unit

 

(procedure

 

above).

 

 

2)

 

Check

 

the

 

water

 

filter

 

located

 

within

 

the

 

cold

 

inlet.

 

With

 

a

 

tiny

 

brush,

 

clean

 

the

 

water

 

filter

 

of

 

any

 

debris

 

which

 

may

 

have

 

accumulated

 

and

 

reinsert

 

the

 

filter

 

back

 

into

 

the

 

cold

 

water

 

inlet.

 

3)

 

Securely

 

screw

 

the

 

filter

 

back

 

into

 

place.

 

Hand

tighten

 

only.

 

 

CHECKING

 

FOR

 

A

 

CROSS

 

CONNECTION:

 

1)

 

Turn

 

off

 

cold

 

water

 

supply.

 

2)

 

Turn

 

on

 

all

 

hot

 

water

 

fixtures.

 

a.

 

The

 

water

 

should

 

eventually

 

completely

 

drain.

 

b.

 

If

 

water

 

continues

 

to

 

run,

 

the

 

fixtures

 

and

 

plumbing

 

system

 

needs

 

to

 

be

 

checked.

  

c.

 

Cold

 

water

 

cross

 

connections

 

may

 

be

 

related

 

to

 

a

 

recirculation

 

pump

 

application,

 

a

 

bad

 

check

 

valve,

 

or

 

missing

 

check

 

valve

 

in

 

the

 

application.

 

CHECK

 

FOR

 

REVERSE

 

CONNECTION:

 

1)

 

Close

 

cold

 

water

 

supply

 

at

 

the

 

inlet.

 

2)

 

Open

 

the

 

pressure

relief

 

valve;

 

it

 

should

 

be

 

installed

 

on

 

the

 

hot

 

side

 

outlet

 

of

 

the

 

unit.

 

3)

 

If

 

water

 

continues

 

to

 

run

 

through

 

the

 

pressure

relief

 

valve,

 

the

 

system

 

has

 

a

 

reverse

 

connection.

 

CHECK

 

GAS

 

SUPPLY

 

PRESSURE:

 

1)

 

Close

 

the

 

manual

 

gas

 

inlet

 

shut

 

off

 

valve

 

on

 

the

 

gas

 

supply

 

line.

 

 

2)

 

Open

 

a

 

faucet.

  

The

 

unit

 

should

 

turn

 

on

 

and

 

the

 

gas

 

in

 

the

 

pipe

 

line

 

should

 

purge.

  

Leave

 

the

 

faucet

 

on

 

to

 

keep

 

the

 

unit

 

running

 

until

 

it

 

shuts

 

down

 

due

 

to

 

lack

 

of

 

gas,

 

and

 

then

 

shut

 

the

 

faucet

 

off.

  

Ignore

 

any

 

error

 

codes

 

that

 

may

 

occur

 

at

 

this

 

time.

 

3)

 

Remove

 

the

 

screw

 

for

 

the

 

pressure

 

port

 

located

 

on

 

the

 

gas

 

inlet

 

shown

 

on

 

the

 

right.

 

4)

 

Connect

 

a

 

manometer

 

to

 

the

 

pressure

 

port.

 

Figure

 

17

Figure

 

18

Содержание 110

Страница 1: ...or T KJr2 OS 310 Indoor T K4 IN 310 Outdoor T K4 OS 510 Indoor T D2 IN 510 Outdoor T D2 OS 9 12 11 321923 000 A O Smith Water Products Company 500 Tennessee Waltz Parkway Ashland City TN 37015 Toll Fr...

Страница 2: ...blems 8 Error Codes 12 Procedures 19 Verifying proper Dipswitch settings 19 Draining the unit 21 Cleaning the filter 21 Checking for a Cross Connection 21 Check for Reverse Connection 21 Check gas sup...

Страница 3: ...Troubleshooting Guide 3 Page 1 SPECIFICATIONS Table 1...

Страница 4: ...edures consult with the technical service department or service agent IMPORTANT Installation and service must be performed by a qualified installer for example a licensed plumber or gas fitter Otherwi...

Страница 5: ...nts depending on the set temperature 2 OPERATION a The proportional gas valve will modulate based on the amount of hot water demanded and the temperature rise needed The fan speed will modulate as wel...

Страница 6: ...e the functions of the rotating fan and cause improper burning of the gas Regularly ensure that the area around the unit is dust or debris free regular maintenance is recommended for these types of en...

Страница 7: ...s or 70 140ppm one must be installed If there is no water softener installed existing installations will gradually accumulate scale buildup on the heat exchanger and cause a leak Heat exchanger failur...

Страница 8: ...troller if one is installed Check for cross plumbing between cold water lines and hot water lines See the Procedures section p 21 for instructions Unit may be hard water scaled The scale acts as an in...

Страница 9: ...d water may be back feeding into the system o Problems with a recirculation system Check that a check valve is installed between the pump discharge and the connection to the cold water supply Check to...

Страница 10: ...ME TO GET HOT WATER AT THE FIXTURES The time it takes to deliver hot water to your fixtures depends on the length of piping between the two The longer the distance or the bigger the pipes the longer i...

Страница 11: ...water cross connection o Open Pressure Relief Valve Water flow should stop If not unit is plumbed in backwards Clean the filter p 21 If the fan never initiates check for a fouled water flow sensor p 3...

Страница 12: ...Incorrect Dipswitch Settings 101 10 5 Warning for 991 Error Code 111 11 3 Ignition Failure 121 12 3 Flame Loss 311 31 2 Output Thermistor 321 32 2 Inlet Thermistor 331 N A N A Mixing Thermistor 391 39...

Страница 13: ...air is contaminated with dust lint laundry machine nearby grease kitchens or other contaminants clean the burner See p 26 on procedures for cleaning the burner rod assembly 4 Weather related issues hi...

Страница 14: ...AME LOSS This error code appears if the flames disappear while the unit is still supposed to be in operation 1 Verify that the hi limit switch is not tripped Turn the power off to the unit Push the wh...

Страница 15: ...temperature about 74 F 3 Clean the thermistor a Drain the unit of water See p 21 b Remove the computer board to access the inlet thermistor The computer is fixed in place by a single screw at the top...

Страница 16: ...immediately shut off gas and power to the unit and contact the Technical Service Department 2 Check the wire connections to the gas valve assembly for burns or cuts 3 If the unit was recently rebuilt...

Страница 17: ...supply 2 Check that all wire connections are secure and free of burns The flow adjustment valve is located behind the computer board and attached to the cold water inlet 3 Check for water leakage fro...

Страница 18: ...e heater with the power supply on this error code will result Turn off power before disconnecting the remote from the heater 5 Check for any signs of power surges ERROR CODE 761 510 T D2 COMMUNICATION...

Страница 19: ...ch settings can cause a 031 error code or a number of operational problems Table 3 310 T K4 110 T KJr2 Dipswitch Settings No Function ON position OFF position 1 Gas type Propane Disable 2 Natural Gas...

Страница 20: ...position 0 6 ON position 12 18 Outdoor 510 T D2 OS No 4 OFF position ON position No 5 OFF position 0 4 ON position 8 12 5 6 N A N A N A Default Table 5 4 510 T D2 Dipswitch Settings LOWER BANK No Fun...

Страница 21: ...ilter back into place Hand tighten only CHECKING FOR A CROSS CONNECTION 1 Turn off cold water supply 2 Turn on all hot water fixtures a The water should eventually completely drain b If water continue...

Страница 22: ...ap mixture onto fittings No bubbles means there are no leaks CHECKING MANIFOLD GAS PRESSURE 1 Ensure the unit is not in operation 2 Remove the screw off the manifold port 3 Connect a manometer to the...

Страница 23: ...pectively Figure 5 18 Refer to the manometer to verify that pressure has been set to desired value 3 Now press and hold down the MAX button on the computer board to change the maximum burn pressure 4...

Страница 24: ...epartment for further assistance 5 If an ohmmeter is not available jump the plug connection on the opposite side of the OHCF with a wire paper clip or other metal material 6 Restore power and test uni...

Страница 25: ...setup The 3 digit LED on the PCB should not be lit 3 FRONT COVER Remove the front cover It is held on by two screws on the top corners of the tankless unit 4 ROD ASSEMBLY a Locate the black yellow and...

Страница 26: ...circuit breaker depending on the setup 3 GAS Shut off the gas supply 4 FRONT COVER Remove the front cover 5 MANIFOLD PLATE GAS VALVE ASSEMBLY a Remove the manifold plate screws They are wide pan head...

Страница 27: ...compromised please contact the Technical Service Department for further assistance b Thoroughly saturate the burner with the cleaning solution from the top down through the slots as well as the openi...

Страница 28: ...y solid buildup in the heat exchanger please contact the Technical Service Department for further instruction 11 SENSORS a Clean the flame sensor and AFR with sandpaper thoroughly to a bright finish I...

Страница 29: ...t of 100 Grit Sandpaper c 2 Philips Screw Driver d Needle Nosed Pliers e Duct Tape f Flashlight g Air Compressor h Old Towels at Least Three 2 PREPARE THE UNIT a POWER Disconnect power to your unit b...

Страница 30: ...exchanger assembly remove them so the heat exchanger is completely free 8 REPLACE THE HEAT EXCHANGER COMPONENTS a Remove and inspect the new heat exchanger making sure it is designed for the correct...

Страница 31: ...w sensor is located behind the computer board b Remove the waterway clips on each side of the flow sensor by pushing on the tabs 6 CHECKING THE FLOW SENSOR a Check for functionality Flow rate is deter...

Страница 32: ...closing the incoming outgoing water isolation valves C and D b Connect hoses pump to the drain ports of the isolation valves Outlet of the pump to valve B and another hose from Valve A to the bucket 4...

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