Troubleshooting
Guide
7|
Page
5.
TROUBLESHOOTING
5.1
PRELIMINARY
CHECKLIST
Check
all
of
these
basic
items
before
proceeding
onto
any
other
section:
•
GAS/WATER/ELECTRIC:
o
The
gas
supply
valve
should
be
fully
open.
o
Verify
the
correct
gas
type
is
being
used,
NG
or
LP.
o
The
water
supply
valve
should
be
fully
open.
o
The
unit
should
be
connected
to
a
120
VAC
60
Hz
power
supply.
This
can
be
verified
by
observing
the
computer
board
3
‐
digit
LED
display.
If
it
is
not
lit,
the
computer
board
is
not
being
powered.
Check
to
see
if
the
ON/OFF
switch
below
the
fuse
box
is
set
to
the
on
position,
or
if
the
fuse
in
the
fuse
box
is
blown.
•
REMOTE:
If
you
are
using
a
remote
controller,
the
remote’s
power
button
must
be
turned
on.
•
HIGH
ALTITUDE:
Is
your
location
at
an
altitude
of
over
3000
feet?
This
may
cause
a
lack
of
air.
See
the
high
altitude
procedure
in
the
Troubleshooting
Procedures
section.
•
HARD
WATER
:
What
is
the
hardness
of
the
water?
A
softener
is
always
recommended,
but
if
the
water
is
above
7
grains
of
hardness
or
70
‐
140ppm,
one
must
be
installed.
If
there
is
no
water
softener
installed,
existing
installations
will
gradually
accumulate
scale
buildup
on
the
heat
exchanger
and
cause
a
leak.
Heat
exchanger
failures
do
to
hard
water
scale
are
not
covered
under
the
warranty.
•
NEW
INSTALLATIONS:
Is
this
installation
a
few
years
old
or
brand
new?
o
A
unit
that
has
worked
properly
for
a
while
but
is
now
struggling
may
have
become
scaled
up
or
contains
a
dirty
burner.
o
A
new
installation
most
likely
is
installed
or
plumbed
incorrectly.
•
EXTERNAL
PROBLEM:
Test
whether
the
problem
is
within
the
unit
or
external
to
the
unit
(i.e.
in
the
plumbing
system)
by
attempting
to
run
hot
water
locally
through
the
pressure
relief
valve
(PRV).
o
Does
the
heater
ignite
and
remain
running
properly?
Or
does
the
heater
shut
down
into
an
error
code?
If
it
runs
fine
through
the
PRV
the
plumbing
system
is
at
fault.
NEXT
STEP:
Finally,
check
to
see
if
the
unit
has
an
error
code.
The
error
code
will
be
displayed
on
the
seven
segment
LED
on
the
bottom
left
of
the
computer
board.
See
figures
4
and
5.
•
If
it
is
displaying
an
error
code,
proceed
to
the
Error
Codes
section
(p.
12).
•
If
there
is
no
error
code,
proceed
to
the
General
Problems
section
(p.
8).