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Troubleshooting

 

Guide

 

7|

 

Page

 

 

 

 

5.

 

TROUBLESHOOTING

 

 

5.1

 

PRELIMINARY

 

CHECKLIST

 

Check

 

all

 

of

 

these

 

basic

 

items

 

before

 

proceeding

 

onto

 

any

 

other

 

section:

 

 

GAS/WATER/ELECTRIC:

 

 

o

 

The

 

gas

 

supply

 

valve

 

should

 

be

 

fully

 

open.

 

o

 

Verify

 

the

 

correct

 

gas

 

type

 

is

 

being

 

used,

 

NG

 

or

 

LP.

 

o

 

The

 

water

 

supply

 

valve

 

should

 

be

 

fully

 

open.

  

o

 

The

 

unit

 

should

 

be

 

connected

 

to

 

a

 

120

 

VAC

 

60

 

Hz

 

power

 

supply.

  

This

 

can

 

be

 

verified

 

by

 

observing

 

the

 

computer

 

board

 

3

digit

 

LED

 

display.

  

If

 

it

 

is

 

not

 

lit,

 

the

 

computer

 

board

 

is

 

not

 

being

 

powered.

  

Check

 

to

 

see

 

if

 

the

 

ON/OFF

 

switch

 

below

 

the

 

fuse

 

box

 

is

 

set

 

to

 

the

 

on

 

position,

 

or

 

if

 

the

 

fuse

 

in

 

the

 

fuse

 

box

 

is

 

blown.

  

 

REMOTE:

  

If

 

you

 

are

 

using

 

a

 

remote

 

controller,

 

the

 

remote’s

 

power

 

button

 

must

 

be

 

turned

 

on.

  

 

HIGH

 

ALTITUDE:

  

Is

 

your

 

location

 

at

 

an

 

altitude

 

of

 

over

 

3000

 

feet?

 

This

 

may

 

cause

 

a

 

lack

 

of

 

air.

  

See

 

the

 

high

 

altitude

 

procedure

 

in

 

the

 

Troubleshooting

 

Procedures

 

section.

 

 

HARD

 

WATER

:

  

What

 

is

 

the

 

hardness

 

of

 

the

 

water?

  

A

 

softener

 

is

 

always

 

recommended,

 

but

 

if

 

the

 

water

 

is

 

above

 

7

 

grains

 

of

 

hardness

 

or

 

70

140ppm,

 

one

 

must

 

be

 

installed.

  

If

 

there

 

is

 

no

 

water

 

softener

 

installed,

 

existing

 

installations

 

will

 

gradually

 

accumulate

 

scale

 

buildup

 

on

 

the

 

heat

 

exchanger

 

and

 

cause

 

a

 

leak.

  

Heat

 

exchanger

 

failures

 

do

 

to

 

hard

 

water

 

scale

 

are

 

not

 

covered

 

under

 

the

 

warranty.

 

 

NEW

 

INSTALLATIONS:

  

Is

 

this

 

installation

 

a

 

few

 

years

 

old

 

or

 

brand

 

new?

   

o

 

A

 

unit

 

that

 

has

 

worked

 

properly

 

for

 

a

 

while

 

but

 

is

 

now

 

struggling

 

may

 

have

 

become

 

scaled

 

up

 

or

 

contains

 

a

 

dirty

 

burner.

 

o

 

A

 

new

 

installation

 

most

 

likely

 

is

 

installed

 

or

 

plumbed

 

incorrectly.

 

 

EXTERNAL

 

PROBLEM:

  

Test

 

whether

 

the

 

problem

 

is

 

within

 

the

 

unit

 

or

 

external

 

to

 

the

 

unit

 

(i.e.

 

in

 

the

 

plumbing

 

system)

 

by

 

attempting

 

to

 

run

 

hot

 

water

 

locally

 

through

 

the

 

pressure

 

relief

 

valve

 

(PRV).

   

o

 

Does

 

the

 

heater

 

ignite

 

and

 

remain

 

running

 

properly?

  

Or

 

does

 

the

 

heater

 

shut

 

down

 

into

 

an

 

error

 

code?

  

If

 

it

 

runs

 

fine

 

through

 

the

 

PRV

 

the

 

plumbing

 

system

 

is

 

at

 

fault.

 

 
 

NEXT

 

STEP:

  

Finally,

 

check

 

to

 

see

 

if

 

the

 

unit

 

has

 

an

 

error

 

code.

  

The

 

error

 

code

 

will

 

be

 

displayed

 

on

 

the

 

seven

 

segment

 

LED

 

on

 

the

 

bottom

 

left

 

of

 

the

 

computer

 

board.

  

See

 

figures

 

4

 

and

 

5.

 

 

If

 

it

 

is

 

displaying

 

an

 

error

 

code,

 

proceed

 

to

 

the

 

Error

 

Codes

 

section

 

(p.

 

12).

 

 

If

 

there

 

is

 

no

 

error

 

code,

 

proceed

 

to

 

the

 

General

 

Problems

 

section

 

(p.

 

8).

 

 
 
 
 
 
 
 
 
 
 
 

Содержание 110

Страница 1: ...or T KJr2 OS 310 Indoor T K4 IN 310 Outdoor T K4 OS 510 Indoor T D2 IN 510 Outdoor T D2 OS 9 12 11 321923 000 A O Smith Water Products Company 500 Tennessee Waltz Parkway Ashland City TN 37015 Toll Fr...

Страница 2: ...blems 8 Error Codes 12 Procedures 19 Verifying proper Dipswitch settings 19 Draining the unit 21 Cleaning the filter 21 Checking for a Cross Connection 21 Check for Reverse Connection 21 Check gas sup...

Страница 3: ...Troubleshooting Guide 3 Page 1 SPECIFICATIONS Table 1...

Страница 4: ...edures consult with the technical service department or service agent IMPORTANT Installation and service must be performed by a qualified installer for example a licensed plumber or gas fitter Otherwi...

Страница 5: ...nts depending on the set temperature 2 OPERATION a The proportional gas valve will modulate based on the amount of hot water demanded and the temperature rise needed The fan speed will modulate as wel...

Страница 6: ...e the functions of the rotating fan and cause improper burning of the gas Regularly ensure that the area around the unit is dust or debris free regular maintenance is recommended for these types of en...

Страница 7: ...s or 70 140ppm one must be installed If there is no water softener installed existing installations will gradually accumulate scale buildup on the heat exchanger and cause a leak Heat exchanger failur...

Страница 8: ...troller if one is installed Check for cross plumbing between cold water lines and hot water lines See the Procedures section p 21 for instructions Unit may be hard water scaled The scale acts as an in...

Страница 9: ...d water may be back feeding into the system o Problems with a recirculation system Check that a check valve is installed between the pump discharge and the connection to the cold water supply Check to...

Страница 10: ...ME TO GET HOT WATER AT THE FIXTURES The time it takes to deliver hot water to your fixtures depends on the length of piping between the two The longer the distance or the bigger the pipes the longer i...

Страница 11: ...water cross connection o Open Pressure Relief Valve Water flow should stop If not unit is plumbed in backwards Clean the filter p 21 If the fan never initiates check for a fouled water flow sensor p 3...

Страница 12: ...Incorrect Dipswitch Settings 101 10 5 Warning for 991 Error Code 111 11 3 Ignition Failure 121 12 3 Flame Loss 311 31 2 Output Thermistor 321 32 2 Inlet Thermistor 331 N A N A Mixing Thermistor 391 39...

Страница 13: ...air is contaminated with dust lint laundry machine nearby grease kitchens or other contaminants clean the burner See p 26 on procedures for cleaning the burner rod assembly 4 Weather related issues hi...

Страница 14: ...AME LOSS This error code appears if the flames disappear while the unit is still supposed to be in operation 1 Verify that the hi limit switch is not tripped Turn the power off to the unit Push the wh...

Страница 15: ...temperature about 74 F 3 Clean the thermistor a Drain the unit of water See p 21 b Remove the computer board to access the inlet thermistor The computer is fixed in place by a single screw at the top...

Страница 16: ...immediately shut off gas and power to the unit and contact the Technical Service Department 2 Check the wire connections to the gas valve assembly for burns or cuts 3 If the unit was recently rebuilt...

Страница 17: ...supply 2 Check that all wire connections are secure and free of burns The flow adjustment valve is located behind the computer board and attached to the cold water inlet 3 Check for water leakage fro...

Страница 18: ...e heater with the power supply on this error code will result Turn off power before disconnecting the remote from the heater 5 Check for any signs of power surges ERROR CODE 761 510 T D2 COMMUNICATION...

Страница 19: ...ch settings can cause a 031 error code or a number of operational problems Table 3 310 T K4 110 T KJr2 Dipswitch Settings No Function ON position OFF position 1 Gas type Propane Disable 2 Natural Gas...

Страница 20: ...position 0 6 ON position 12 18 Outdoor 510 T D2 OS No 4 OFF position ON position No 5 OFF position 0 4 ON position 8 12 5 6 N A N A N A Default Table 5 4 510 T D2 Dipswitch Settings LOWER BANK No Fun...

Страница 21: ...ilter back into place Hand tighten only CHECKING FOR A CROSS CONNECTION 1 Turn off cold water supply 2 Turn on all hot water fixtures a The water should eventually completely drain b If water continue...

Страница 22: ...ap mixture onto fittings No bubbles means there are no leaks CHECKING MANIFOLD GAS PRESSURE 1 Ensure the unit is not in operation 2 Remove the screw off the manifold port 3 Connect a manometer to the...

Страница 23: ...pectively Figure 5 18 Refer to the manometer to verify that pressure has been set to desired value 3 Now press and hold down the MAX button on the computer board to change the maximum burn pressure 4...

Страница 24: ...epartment for further assistance 5 If an ohmmeter is not available jump the plug connection on the opposite side of the OHCF with a wire paper clip or other metal material 6 Restore power and test uni...

Страница 25: ...setup The 3 digit LED on the PCB should not be lit 3 FRONT COVER Remove the front cover It is held on by two screws on the top corners of the tankless unit 4 ROD ASSEMBLY a Locate the black yellow and...

Страница 26: ...circuit breaker depending on the setup 3 GAS Shut off the gas supply 4 FRONT COVER Remove the front cover 5 MANIFOLD PLATE GAS VALVE ASSEMBLY a Remove the manifold plate screws They are wide pan head...

Страница 27: ...compromised please contact the Technical Service Department for further assistance b Thoroughly saturate the burner with the cleaning solution from the top down through the slots as well as the openi...

Страница 28: ...y solid buildup in the heat exchanger please contact the Technical Service Department for further instruction 11 SENSORS a Clean the flame sensor and AFR with sandpaper thoroughly to a bright finish I...

Страница 29: ...t of 100 Grit Sandpaper c 2 Philips Screw Driver d Needle Nosed Pliers e Duct Tape f Flashlight g Air Compressor h Old Towels at Least Three 2 PREPARE THE UNIT a POWER Disconnect power to your unit b...

Страница 30: ...exchanger assembly remove them so the heat exchanger is completely free 8 REPLACE THE HEAT EXCHANGER COMPONENTS a Remove and inspect the new heat exchanger making sure it is designed for the correct...

Страница 31: ...w sensor is located behind the computer board b Remove the waterway clips on each side of the flow sensor by pushing on the tabs 6 CHECKING THE FLOW SENSOR a Check for functionality Flow rate is deter...

Страница 32: ...closing the incoming outgoing water isolation valves C and D b Connect hoses pump to the drain ports of the isolation valves Outlet of the pump to valve B and another hose from Valve A to the bucket 4...

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