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Troubleshooting

 

Guide

 

8|

 

Page

 

 

 

5.2

 

TROUBLESHOOTING

 ‐ 

GENERAL

 

PROBLEMS

 

Proceed

 

to

 

the

 

Error

 

Codes

 

section

 

if

 

an

 

error

 

code

 

is

 

identified.

  

For

 

other

 

common

 

problems

 

that

 

do

 

not

 

involve

 

an

 

error

 

code,

 

see

 

if

 

the

 

following

 

items

 

help:

 

™

 

The

 

water

 

is

 

not

 

hot

 

enough.

 

™

 

The

 

water

 

is

 

too

 

hot.

 

™

 

Temperature

 

fluctuates

 

when

 

a

 

fixture

 

is

 

opened.

 

™

 

Unit

 

does

 

not

 

ignite

 

when

 

water

 

goes

 

through

 

it.

 

™

 

It

 

takes

 

a

 

long

 

time

 

to

 

get

 

hot

 

water

 

at

 

the

 

fixtures.

 

™

 

The

 

fan

 

motor

 

is

 

still

 

spinning

 

after

 

operation

 

has

 

stopped.

 

™

 

Abnormal

 

sounds

 

come

 

from

 

the

 

unit.

 

™

 

Loss

 

of

 

pressure

 

at

 

all

 

sinks

 

when

 

the

 

dishwasher

 

fills.

 

™

 

Unit

 

has

 

power,

 

gas,

 

and

 

water

 

but

 

does

 

not

 

turn

 

on.

 

™

 

Multiple

 

Heater

 

Setup

 

(Easy

Link)

 

THE

 

WATER

 

IS

 

NOT

 

HOT

 

ENOUGH

 

 

Compare

 

the

 

flow

 

and

 

temperature

 

at

 

the

 

pressure

 

relief

 

valve.

 

o

 

If

 

the

 

temperature

 

and

 

flow

 

rate

 

are

 

correct

 

at

 

the

 

PRV

 

then

 

the

 

problem

 

resides

 

in

 

the

 

plumbing

 

line,

 

not

 

in

 

the

 

tankless

 

unit.

  

Check

 

for

 

a

 

cross

 

connection

 

or

 

other

 

water

 

line

 

problems

 

 

Test

 

the

 

hot

 

water

 

temperature

 

with

 

a

 

handheld

 

thermometer

 

to

 

measure

 

how

 

far

 

off

 

the

 

water

 

temperature

 

is

 

from

 

the

 

set

 

temperature.

 

o

 

The

 

set

 

temperature

 

may

 

be

 

set

 

too

 

low.

  

The

 

temperature

 

can

 

be

 

changed

 

with

 

the

 

pushbuttons

 

on

 

the

 

PCB

 

or

 

by

 

the

 

remote

 

temperature

 

controller,

 

if

 

one

 

is

 

installed.

 

 

Check

 

for

 

cross

 

plumbing

 

between

 

cold

 

water

 

lines

 

and

 

hot

 

water

 

lines.

  

See

 

the

 

Procedures

 

section

 

(p.

 

21)

 

for

 

instructions.

  

 

Unit

 

may

 

be

 

hard

 

water

 

scaled.

  

The

 

scale

 

acts

 

as

 

an

 

insulator

 

preventing

 

the

 

heat

 

exchanger

 

from

 

transferring

 

heat

 

to

 

the

 

water.

  

Contact

 

a

 

Takagi

 

Service

 

Agent.

 

 

The

 

unit

 

may

 

not

 

be

 

receiving

 

enough

 

gas.

 

o

 

The

 

gas

 

supply

 

valve

 

may

 

not

 

be

 

fully

 

open.

  

o

 

The

 

gas

 

line

 

may

 

be

 

sized

 

improperly.

  

o

 

The

 

gas

 

supply

 

pressure

 

may

 

be

 

too

 

low.

  

This

 

may

 

be

 

caused

 

by

 

a

 

malfunctioning

 

gas

 

supply

 

regulator,

 

so

 

check

 

to

 

see

 

if

 

your

 

regulator

 

is

 

working

 

properly.

 

 

Check

 

to

 

see

 

that

 

a

 

check

 

valve

 

is

 

installed

 

between

 

the

 

pump

 

discharge

 

and

 

the

 

connection

 

to

 

the

 

cold

 

water

 

supply.

  

Inspect

 

the

 

check

 

valve

 

for

 

proper

 

operation.

  

If

 

there

 

isn’t

 

one

 

installed,

 

or

 

if

 

it

 

is

 

malfunctioning,

 

cold

 

water

 

may

 

be

 

back

feeding

 

into

 

the

 

system.

 

 

Double

check

 

for

 

a

 

101

 

error

 

code.

  

A

 

101

 

error

 

code

 

will

 

reduce

 

the

 

amount

 

of

 

gas

 

input

 

into

 

the

 

heater.

   

 

Output

 

temperature

 

will

 

be

 

affected

 

if

 

air

 

flow

 

is

 

impeded.

 

o

 

Check

 

construction

 

dust

 

and

 

debris

 

in

 

venting,

 

such

 

as

 

dry

 

wall.

  

o

 

If

 

there

 

is

 

dust

 

inside

 

the

 

cabinet,

 

there

 

will

 

also

 

be

 

dust

 

inside

 

the

 

burner

 

and

 

heat

 

exchanger.

  

See

 

the

 

procedure

 

for

 

cleaning

 

the

 

burner

 

(p.

 

26).

   

 

THE

 

WATER

 

IS

 

TOO

 

HOT

 

 

The

 

set

 

temperature

 

may

 

be

 

set

 

too

 

high.

  

The

 

temperature

 

can

 

be

 

changed

 

with

 

dipswitches

 

on

 

the

 

PCB

 

or

 

by

 

the

 

remote

 

temperature

 

controller,

 

if

 

one

 

is

 

installed.

 

Содержание 110

Страница 1: ...or T KJr2 OS 310 Indoor T K4 IN 310 Outdoor T K4 OS 510 Indoor T D2 IN 510 Outdoor T D2 OS 9 12 11 321923 000 A O Smith Water Products Company 500 Tennessee Waltz Parkway Ashland City TN 37015 Toll Fr...

Страница 2: ...blems 8 Error Codes 12 Procedures 19 Verifying proper Dipswitch settings 19 Draining the unit 21 Cleaning the filter 21 Checking for a Cross Connection 21 Check for Reverse Connection 21 Check gas sup...

Страница 3: ...Troubleshooting Guide 3 Page 1 SPECIFICATIONS Table 1...

Страница 4: ...edures consult with the technical service department or service agent IMPORTANT Installation and service must be performed by a qualified installer for example a licensed plumber or gas fitter Otherwi...

Страница 5: ...nts depending on the set temperature 2 OPERATION a The proportional gas valve will modulate based on the amount of hot water demanded and the temperature rise needed The fan speed will modulate as wel...

Страница 6: ...e the functions of the rotating fan and cause improper burning of the gas Regularly ensure that the area around the unit is dust or debris free regular maintenance is recommended for these types of en...

Страница 7: ...s or 70 140ppm one must be installed If there is no water softener installed existing installations will gradually accumulate scale buildup on the heat exchanger and cause a leak Heat exchanger failur...

Страница 8: ...troller if one is installed Check for cross plumbing between cold water lines and hot water lines See the Procedures section p 21 for instructions Unit may be hard water scaled The scale acts as an in...

Страница 9: ...d water may be back feeding into the system o Problems with a recirculation system Check that a check valve is installed between the pump discharge and the connection to the cold water supply Check to...

Страница 10: ...ME TO GET HOT WATER AT THE FIXTURES The time it takes to deliver hot water to your fixtures depends on the length of piping between the two The longer the distance or the bigger the pipes the longer i...

Страница 11: ...water cross connection o Open Pressure Relief Valve Water flow should stop If not unit is plumbed in backwards Clean the filter p 21 If the fan never initiates check for a fouled water flow sensor p 3...

Страница 12: ...Incorrect Dipswitch Settings 101 10 5 Warning for 991 Error Code 111 11 3 Ignition Failure 121 12 3 Flame Loss 311 31 2 Output Thermistor 321 32 2 Inlet Thermistor 331 N A N A Mixing Thermistor 391 39...

Страница 13: ...air is contaminated with dust lint laundry machine nearby grease kitchens or other contaminants clean the burner See p 26 on procedures for cleaning the burner rod assembly 4 Weather related issues hi...

Страница 14: ...AME LOSS This error code appears if the flames disappear while the unit is still supposed to be in operation 1 Verify that the hi limit switch is not tripped Turn the power off to the unit Push the wh...

Страница 15: ...temperature about 74 F 3 Clean the thermistor a Drain the unit of water See p 21 b Remove the computer board to access the inlet thermistor The computer is fixed in place by a single screw at the top...

Страница 16: ...immediately shut off gas and power to the unit and contact the Technical Service Department 2 Check the wire connections to the gas valve assembly for burns or cuts 3 If the unit was recently rebuilt...

Страница 17: ...supply 2 Check that all wire connections are secure and free of burns The flow adjustment valve is located behind the computer board and attached to the cold water inlet 3 Check for water leakage fro...

Страница 18: ...e heater with the power supply on this error code will result Turn off power before disconnecting the remote from the heater 5 Check for any signs of power surges ERROR CODE 761 510 T D2 COMMUNICATION...

Страница 19: ...ch settings can cause a 031 error code or a number of operational problems Table 3 310 T K4 110 T KJr2 Dipswitch Settings No Function ON position OFF position 1 Gas type Propane Disable 2 Natural Gas...

Страница 20: ...position 0 6 ON position 12 18 Outdoor 510 T D2 OS No 4 OFF position ON position No 5 OFF position 0 4 ON position 8 12 5 6 N A N A N A Default Table 5 4 510 T D2 Dipswitch Settings LOWER BANK No Fun...

Страница 21: ...ilter back into place Hand tighten only CHECKING FOR A CROSS CONNECTION 1 Turn off cold water supply 2 Turn on all hot water fixtures a The water should eventually completely drain b If water continue...

Страница 22: ...ap mixture onto fittings No bubbles means there are no leaks CHECKING MANIFOLD GAS PRESSURE 1 Ensure the unit is not in operation 2 Remove the screw off the manifold port 3 Connect a manometer to the...

Страница 23: ...pectively Figure 5 18 Refer to the manometer to verify that pressure has been set to desired value 3 Now press and hold down the MAX button on the computer board to change the maximum burn pressure 4...

Страница 24: ...epartment for further assistance 5 If an ohmmeter is not available jump the plug connection on the opposite side of the OHCF with a wire paper clip or other metal material 6 Restore power and test uni...

Страница 25: ...setup The 3 digit LED on the PCB should not be lit 3 FRONT COVER Remove the front cover It is held on by two screws on the top corners of the tankless unit 4 ROD ASSEMBLY a Locate the black yellow and...

Страница 26: ...circuit breaker depending on the setup 3 GAS Shut off the gas supply 4 FRONT COVER Remove the front cover 5 MANIFOLD PLATE GAS VALVE ASSEMBLY a Remove the manifold plate screws They are wide pan head...

Страница 27: ...compromised please contact the Technical Service Department for further assistance b Thoroughly saturate the burner with the cleaning solution from the top down through the slots as well as the openi...

Страница 28: ...y solid buildup in the heat exchanger please contact the Technical Service Department for further instruction 11 SENSORS a Clean the flame sensor and AFR with sandpaper thoroughly to a bright finish I...

Страница 29: ...t of 100 Grit Sandpaper c 2 Philips Screw Driver d Needle Nosed Pliers e Duct Tape f Flashlight g Air Compressor h Old Towels at Least Three 2 PREPARE THE UNIT a POWER Disconnect power to your unit b...

Страница 30: ...exchanger assembly remove them so the heat exchanger is completely free 8 REPLACE THE HEAT EXCHANGER COMPONENTS a Remove and inspect the new heat exchanger making sure it is designed for the correct...

Страница 31: ...w sensor is located behind the computer board b Remove the waterway clips on each side of the flow sensor by pushing on the tabs 6 CHECKING THE FLOW SENSOR a Check for functionality Flow rate is deter...

Страница 32: ...closing the incoming outgoing water isolation valves C and D b Connect hoses pump to the drain ports of the isolation valves Outlet of the pump to valve B and another hose from Valve A to the bucket 4...

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