background image

Troubleshooting

 

Guide

 

10|

 

Page

 

 

 

UNIT

 

DOES

 

NOT

 

IGNITE

 

WHEN

 

WATER

 

GOES

 

THROUGH

 

IT

 

 

Is

 

the

 

flow

 

rate

 

over

 

0.75

 

gpm?

  

See

 

if

 

the

 

unit

 

initiates

 

when

 

you

 

increase

 

demand

 

of

 

water

 

being

 

drawn

 

through

 

the

 

unit

 

(e.g.

 

opening

 

up

 

more

 

hot

 

fixtures).

 

 

Check

 

that

 

the

 

gas

 

line

 

is

 

open

 

and

 

is

 

purged

 

of

 

air

 

(p.

 

22).

 

 

Check

 

that

 

the

 

filter

 

on

 

the

 

cold

 

water

 

inlet

 

is

 

clean

 

(p.

 

21).

  

 

Check

 

for

 

reverse

 

connection

 

and

 

cross

 

connection

 

(p.

 

21).

 

 

Problems

 

with

 

recirculation

 

system

 

o

 

See

 

that

 

a

 

check

 

valve

 

is

 

installed

 

between

 

the

 

pump

 

discharge

 

and

 

the

 

connection

 

to

 

the

 

cold

 

water

 

supply.

  

A

 

malfunctioning

 

or

 

missing

 

check

 

valve

 

will

 

cause

 

cold

 

water

 

to

 

back

feed

 

into

 

the

 

system.

 

 

 

 

If

 

you

 

use

 

the

 

remote

 

controller,

 

is

 

the

 

remote

 

power

 

button

 

turned

 

on?

 

 

Check

 

to

 

see

 

if

 

the

 

Computer

 

board

 

is

 

receiving

 

power.

  

This

 

can

 

be

 

verified

 

by

 

observing

 

the

 

computer

 

board

 

red

 

LED.

   

o

 

If

 

it

 

is

 

not

 

lit,

 

the

 

computer

 

board

 

is

 

not

 

being

 

powered.

  

Check

 

to

 

see

 

if

 

the

 

ON/OFF

 

switch

 

below

 

the

 

fuse

 

box

 

is

 

set

 

to

 

the

 

on

 

position,

 

or

 

if

 

the

 

fuse

 

in

 

the

 

fuse

 

box

 

is

 

blown.

  

 

If

 

the

 

fan

 

does

 

not

 

initiate

 

at

 

all

 

and

 

it

 

is

 

verified

 

that

 

the

 

unit

 

is

 

powered(see

 

above),

 

the

 

flow

 

sensor

 

may

 

not

 

be

 

working

 

properly.

  

Check

 

the

 

flow

 

sensor

 

for

 

proper

 

impeller

 

functionality.

 

IT

 

TAKES

 

A

 

LONG

 

TIME

 

TO

 

GET

 

HOT

 

WATER

 

AT

 

THE

 

FIXTURES

 

 

The

 

time

 

it

 

takes

 

to

 

deliver

 

hot

 

water

 

to

 

your

 

fixtures

 

depends

 

on

 

the

 

length

 

of

 

piping

 

between

 

the

 

two.

 

The

 

longer

 

the

 

distance

 

or

 

the

 

bigger

 

the

 

pipes,

 

the

 

longer

 

it

 

will

 

take

 

to

 

get

 

hot

 

water.

  

If

 

this

 

is

 

the

 

case

 

and

 

you

 

would

 

like

 

to

 

receive

 

hot

 

water

 

to

 

your

 

fixtures

 

quicker,

 

you

 

may

 

want

 

to

 

consider

 

a

 

hot

 

water

 

recirculation

 

system.

 

 

Problems

 

with

 

the

 

recirculation

 

system.

 

o

 

See

 

that

 

a

 

check

 

valve

 

is

 

installed

 

between

 

the

 

pump

 

discharge

 

and

 

the

 

connection

 

to

 

the

 

cold

 

water

 

supply.

  

A

 

malfunctioning

 

or

 

missing

 

check

 

valve

 

will

 

cause

 

cold

 

water

 

to

 

back

feed

 

into

 

the

 

system.

 

THE

 

FAN

 

MOTOR

 

IS

 

STILL

 

SPINNING

 

AFTER

 

OPERATION

 

HAS

 

STOPPED

 

 

This

 

is

 

normal.

 

After

 

operation

 

has

 

stopped,

 

the

 

fan

 

motor

 

keeps

 

running

 

from

 

5

 

to

 

50

 

seconds

 

in

 

order

 

to

 

re

ignite

 

quickly,

 

as

 

well

 

as

 

purge

 

all

 

the

 

exhaust

 

gas

 

out

 

of

 

the

 

flue.

   

ABNORMAL

 

SOUNDS

 

COME

 

FROM

 

THE

 

UNIT

 

 

Check

 

the

 

fan

 

for

 

debris.

 

 

Contact

 

the

 

Technical

 

Service

 

Department.

 

LOSS

 

OF

 

PRESSURE

 

AT

 

ALL

 

SINKS

 

DURING

 

COMMERCIAL

 

DISHWASHER

 

FILLS

 

 

Verify

 

the

 

capacity

 

of

 

the

 

heater(s)

 

versus

 

the

 

GPM

 

demand

 

of

 

the

 

dishwasher.

 

 

Check

 

the

 

size

 

of

 

the

 

supply

 

lines

 

to

 

the

 

dishwasher.

 

 

Look

 

for

 

a

 

water

 

regulator

 

on

 

the

 

dishwasher.

  

Check

 

the

 

dishwasher

 

rating

 

plate

 

to

 

confirm

 

the

 

recommended

 

supply

 

water

 

pressure.

 

 

Unit

 

may

 

be

 

hard

 

water

 

scaled.

  

Scale

 

can

 

reduce

 

pressure

 

and

 

flow

 

of

 

water

 

through

 

the

 

unit;

 

this

 

can

 

occur

 

as

 

quickly

 

as

 

a

 

few

 

months.

 

 
 

 

Figure

 

3

Содержание 110

Страница 1: ...or T KJr2 OS 310 Indoor T K4 IN 310 Outdoor T K4 OS 510 Indoor T D2 IN 510 Outdoor T D2 OS 9 12 11 321923 000 A O Smith Water Products Company 500 Tennessee Waltz Parkway Ashland City TN 37015 Toll Fr...

Страница 2: ...blems 8 Error Codes 12 Procedures 19 Verifying proper Dipswitch settings 19 Draining the unit 21 Cleaning the filter 21 Checking for a Cross Connection 21 Check for Reverse Connection 21 Check gas sup...

Страница 3: ...Troubleshooting Guide 3 Page 1 SPECIFICATIONS Table 1...

Страница 4: ...edures consult with the technical service department or service agent IMPORTANT Installation and service must be performed by a qualified installer for example a licensed plumber or gas fitter Otherwi...

Страница 5: ...nts depending on the set temperature 2 OPERATION a The proportional gas valve will modulate based on the amount of hot water demanded and the temperature rise needed The fan speed will modulate as wel...

Страница 6: ...e the functions of the rotating fan and cause improper burning of the gas Regularly ensure that the area around the unit is dust or debris free regular maintenance is recommended for these types of en...

Страница 7: ...s or 70 140ppm one must be installed If there is no water softener installed existing installations will gradually accumulate scale buildup on the heat exchanger and cause a leak Heat exchanger failur...

Страница 8: ...troller if one is installed Check for cross plumbing between cold water lines and hot water lines See the Procedures section p 21 for instructions Unit may be hard water scaled The scale acts as an in...

Страница 9: ...d water may be back feeding into the system o Problems with a recirculation system Check that a check valve is installed between the pump discharge and the connection to the cold water supply Check to...

Страница 10: ...ME TO GET HOT WATER AT THE FIXTURES The time it takes to deliver hot water to your fixtures depends on the length of piping between the two The longer the distance or the bigger the pipes the longer i...

Страница 11: ...water cross connection o Open Pressure Relief Valve Water flow should stop If not unit is plumbed in backwards Clean the filter p 21 If the fan never initiates check for a fouled water flow sensor p 3...

Страница 12: ...Incorrect Dipswitch Settings 101 10 5 Warning for 991 Error Code 111 11 3 Ignition Failure 121 12 3 Flame Loss 311 31 2 Output Thermistor 321 32 2 Inlet Thermistor 331 N A N A Mixing Thermistor 391 39...

Страница 13: ...air is contaminated with dust lint laundry machine nearby grease kitchens or other contaminants clean the burner See p 26 on procedures for cleaning the burner rod assembly 4 Weather related issues hi...

Страница 14: ...AME LOSS This error code appears if the flames disappear while the unit is still supposed to be in operation 1 Verify that the hi limit switch is not tripped Turn the power off to the unit Push the wh...

Страница 15: ...temperature about 74 F 3 Clean the thermistor a Drain the unit of water See p 21 b Remove the computer board to access the inlet thermistor The computer is fixed in place by a single screw at the top...

Страница 16: ...immediately shut off gas and power to the unit and contact the Technical Service Department 2 Check the wire connections to the gas valve assembly for burns or cuts 3 If the unit was recently rebuilt...

Страница 17: ...supply 2 Check that all wire connections are secure and free of burns The flow adjustment valve is located behind the computer board and attached to the cold water inlet 3 Check for water leakage fro...

Страница 18: ...e heater with the power supply on this error code will result Turn off power before disconnecting the remote from the heater 5 Check for any signs of power surges ERROR CODE 761 510 T D2 COMMUNICATION...

Страница 19: ...ch settings can cause a 031 error code or a number of operational problems Table 3 310 T K4 110 T KJr2 Dipswitch Settings No Function ON position OFF position 1 Gas type Propane Disable 2 Natural Gas...

Страница 20: ...position 0 6 ON position 12 18 Outdoor 510 T D2 OS No 4 OFF position ON position No 5 OFF position 0 4 ON position 8 12 5 6 N A N A N A Default Table 5 4 510 T D2 Dipswitch Settings LOWER BANK No Fun...

Страница 21: ...ilter back into place Hand tighten only CHECKING FOR A CROSS CONNECTION 1 Turn off cold water supply 2 Turn on all hot water fixtures a The water should eventually completely drain b If water continue...

Страница 22: ...ap mixture onto fittings No bubbles means there are no leaks CHECKING MANIFOLD GAS PRESSURE 1 Ensure the unit is not in operation 2 Remove the screw off the manifold port 3 Connect a manometer to the...

Страница 23: ...pectively Figure 5 18 Refer to the manometer to verify that pressure has been set to desired value 3 Now press and hold down the MAX button on the computer board to change the maximum burn pressure 4...

Страница 24: ...epartment for further assistance 5 If an ohmmeter is not available jump the plug connection on the opposite side of the OHCF with a wire paper clip or other metal material 6 Restore power and test uni...

Страница 25: ...setup The 3 digit LED on the PCB should not be lit 3 FRONT COVER Remove the front cover It is held on by two screws on the top corners of the tankless unit 4 ROD ASSEMBLY a Locate the black yellow and...

Страница 26: ...circuit breaker depending on the setup 3 GAS Shut off the gas supply 4 FRONT COVER Remove the front cover 5 MANIFOLD PLATE GAS VALVE ASSEMBLY a Remove the manifold plate screws They are wide pan head...

Страница 27: ...compromised please contact the Technical Service Department for further assistance b Thoroughly saturate the burner with the cleaning solution from the top down through the slots as well as the openi...

Страница 28: ...y solid buildup in the heat exchanger please contact the Technical Service Department for further instruction 11 SENSORS a Clean the flame sensor and AFR with sandpaper thoroughly to a bright finish I...

Страница 29: ...t of 100 Grit Sandpaper c 2 Philips Screw Driver d Needle Nosed Pliers e Duct Tape f Flashlight g Air Compressor h Old Towels at Least Three 2 PREPARE THE UNIT a POWER Disconnect power to your unit b...

Страница 30: ...exchanger assembly remove them so the heat exchanger is completely free 8 REPLACE THE HEAT EXCHANGER COMPONENTS a Remove and inspect the new heat exchanger making sure it is designed for the correct...

Страница 31: ...w sensor is located behind the computer board b Remove the waterway clips on each side of the flow sensor by pushing on the tabs 6 CHECKING THE FLOW SENSOR a Check for functionality Flow rate is deter...

Страница 32: ...closing the incoming outgoing water isolation valves C and D b Connect hoses pump to the drain ports of the isolation valves Outlet of the pump to valve B and another hose from Valve A to the bucket 4...

Отзывы: