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COMPUTER-CONTROLLED HIGH SPEED LOCKSTITCH BAR TACKING MACHINE

- 55 -

Work clamp

foot

10026247(L)

10026248(R)

10026250(L)

10026251(R)

10012344(L)
10012345(R)

10026253(L)

10026254(R)

10026256(L)

10026257(R)

Feed plate

10026249

10026252

10012338

10026255

10026258

Without knurl Without knurl

Without knurl

Sewing

specification

guard

10011556

Remarks

Optional

※

Install a finger suitable for each work clamp foot when replacing the work clamp foot.

Summary of Contents for ZJ1900DSS

Page 1: ...时 7 3 修理时 7 4 工作场所无人了或离开工作场所时 7 5 使用离合马达时请等待马达完全停止之后再进行 8 缝纫机以及附属装置使用的机油润滑脂等液体流入眼镜或沾到皮肤时或被误饮时应立即清洗有关部分并去医院治疗 9 禁止用手触摸打开了缝纫机开关通电的零件或装置 10 有关缝纫机的修理改造调整应由专门训练的技术人员或专家来进行 11 一般的修保养应由受过专业培训的人员来进行 12 有关缝纫机的电气修理维修应由有资格的电气技术人员或专家的监督和指导下进行 13 修理保养有关空气气缸等空气压缩的零件时应切断空气压缩机供源后在进行如 14 有残留压缩空气时应放掉压缩空气但受过相当训练的技术人员或专家进行有关调整或确认工作除外 14 缝纫机的使用期间应定期进行清扫 15 为了正常安全运转应安装底线同时应在不受高频焊接机等强噪音源影响的环境下使用 16 电源插...

Page 2: ... 变更图案后请确认落针的位置万一图案突出压脚缝制中机针会碰到压脚发生危险的断针事故 3 机针落下的状态请不要关闭电源有可能挑线杆弄弯机针注意 1 打开电源开关后操作盘上不显示时请关闭电源开关确认电源的电压规格 2 为了防止被卷入的人身事故的发生绕线时请确认了机针下没有障碍物之后再踩启动开关 3 打开电源打开准备键打开压脚开关时压脚会自动地下降为了防止人身事故的发生请绝对不要把手指放倒压脚下面 4 为了防止手指碰到机针的事故更换压脚时请安装适合压脚的手指保护器开机壳后罩后罩内的该款 ...

Page 3: ...装电线的连接 5 眼睛防护罩的安装 6 6 6 线架的安装 4 整机准备 1 加油 7 7 2 机针的安装 3 上线穿线 8 8 4 梭壳的取下插入 5 梭芯的插入方法 9 9 9 9 6 线张力的调整 7 挑线弹簧的调节 5 整机操作 1 项目数据的设定 10 2 花样形状的确定 13 3 缝制 13 4 花样变更 14 5 绕线 14 6 7 底线记数器 15 8 暂停 15 9 设置 P 花样和 C 花样 16 9 1 使用花样键进行缝制 16 2 使用组合功能进行缝制 18 3 3 3 9 调试模式 20 22 CP 2 X Y马达原点传感器 23 24 CP 4检测主轴马达转速 25 1 10 10 CP 1输入信号检验 3 10 2 10 4 10 CP 3连续运转自动跑合模式 ...

Page 4: ...处理 7 摆梭的油量调节 38 8 向指定部位补充润滑 7 标准花样压脚一览表 1 标准花样一览表 2 标准压脚一览表 8 选购件一览表 Ⅱ 高速电子钉扣机的说明 1 规格 2 安装和缝纫准备 3 机针和缝线 4 各种图案的缝制 1 缝制花样一览表 2 缝制花样的选择及缝制宽度 5 纽扣夹的位置 6 送料板的调整 7 纽扣夹张开角度调整 8 纽扣夹上升高度的调整 9 压脚压力的调整 10 扫线杆弹簧的调整 48 48 48 49 49 50 50 51 51 52 52 53 油 11 11 12 11 11 11 12 12 12 D款一体式 11 D款一体式的缝制范围 Ⅲ 机器异常情况一览表 Ⅳ Ⅴ Ⅵ 台板图纸 53 54 60 62 63 45 47 34 39 39 41 41 39 9 剪线凸轮位置的调整 40 缝纫时的故障原因及对策电控系统的系统框图 ...

Page 5: ... 油线润滑 9 使用机油 10 白油 10 数据记录 EPROM 11 放大缩小功能 X 方向 Y 方向各为 20 200 12 放大缩小方式调整线迹长短方式 13 缝纫速度限制 400 3500 3500rpm 针距 X 5 Y 3 5 100rpm 14 图案选择功能图案 NO 指定 1 300 15 底线计数器上升下降方式 1 9999 16 缝纫机马达 550W 伺服马达 17 外形尺寸 W 1200mm L 540mm H 1100mm 18 重量整机 55Kg 19 功率 0 6KW 20 使用温度范围 0 50 21 使用湿度范围 35 85 无节露 22 电源电压额定电机 10 50 60Hz 1 I D 款一体式高速电子套结机的说明 1 规格 ...

Page 6: ...高速电子套结机 2 各部件名称 1 主机的名称缝纫机机头送布压脚线架操作面板电源开关脚踏开关 2 2 1 2 5 3 2 6 2 4 2 7 机架 ...

Page 7: ...母固定上下拉动脚踏开关拉杆运动灵活调整踏板至合适位置 3 机头支撑杆的安装将机头支撑杆装在台板孔内 2 2 1 1 3 机头的安装搬运缝纫机时请一定是两人以上进行操作将油盘用木螺钉固定在台板相应位置上 4 5 1 适的位置 1 2 1 2 3 3 4 4 4 5 A A 6 7 8 6 7 8 将机头胶垫穿在机器支撑轴上固定缝纫机主体将平垫螺母按图示依次固定注意螺母的锁紧力量如果拧的太紧防震效果不理想 A 1 搬运缝纫机时请手持 A部 2 搬运结束请卸下手柄及橡胶垫装上橡胶塞 ...

Page 8: ...下方旋进废油壶上节中并将机头回油管装在废油壶中将机头支垫按图示装在台板相应孔内机头放倒后回油管不能从废油壶中脱落 6 1 4 6 2 5 5 2 3 5 机头的放倒将机头轻轻放倒靠在机头支撑杆上上 1 放倒机头前请先确认台板上是否有机头支撑杆 2 抬起机头时请不要扳机头后罩以免后罩受损 3 为防止机头侧翻请确保台板水平 6 操作面板的安装请用四个木螺丝将操作面板固定在台板上操作者舒适的位置然后将操作面板导线穿过台板相应孔然后与另外端对接 1 2 ...

Page 9: ...高速电子套结机 5 7 电线的连接脚踏板操作面板 8 眼睛防护罩的安装为防止断针飞起弄伤眼睛请一定安装起来将附件箱中眼睛防护罩装在机头如图所示左侧 ...

Page 10: ...机的准备 1 加油为了防止突然启动造成人身事故请关掉电源后再进行请确认机油在下线 B 和上线 A 之间如果机油过少时请用附属的加油器进行加油加油的油槽仅是向旋梭加油的使用转速低时如果旋梭的油量过多可以把油量调小请参照 6 维修 8 旋梭油量的调整 1 请注意不要向油槽和下列注意 2 的旋梭以外的部位加油否则会发生零件故障 2 初次使用缝纫机或较长时间没有使用缝纫机时请向旋梭加少量的机油后在使用缝纫机请参照 6 2 机针和旋梭 A B 维修 ...

Page 11: ...套结机 7 2 机针的安装为了防止突然启动造成人身事故请关掉电源后再进行 3 上线穿线为了防止突然启动造成人身事故请关掉电源后再进行穿过机针的线应留出 4cm 左右 1 使用硅油时请把线穿过润滑导线器 2 粗线时请把机线只穿过针杠导线器 1 个孔安装机针时请拧松固定螺钉把机针的容线槽朝向面前插进针杆的深处然后拧紧固定螺钉缝迹如 A 时请把机针向 B 方向稍稍移动然后安装起来 ...

Page 12: ...然启动造成人身事故请关掉电源后再进行打开梭床外罩拨起梭壳的抓脚取出梭壳插入时请把梭壳深深插入摆梭轴并关闭抓脚如果没有插到底缝制途中梭壳就有可能脱落 5 梭芯的插入方法为了防止突然启动造成人身事故请关掉电源后再进行把梭芯按图示的方向插入梭壳把线穿过梭壳的穿线口然后拉线把线从线张力弹簧下面的穿线口拉出来把线从梭壳的线孔穿出从线孔约拉出2 5cm 底线的旋转方向请按照左图所示如果相反的话底线的拉出就不稳定 ...

Page 13: ...动切线后针尖上的残线长度变短向左转动后变长请尽量在不脱线的情况下弄短残线用调整面线张力用调整底线张力 7 挑线弹簧的调节挑线弹簧的标准移动量为 8 10mm 开始挑线时的强度为 0 1 0 3N 移动量的调节拧松固定螺钉转动夹线器挡圈强度的调节改变挑线弹簧的强度时请在螺丝拧紧的状态下把细螺丝刀插到夹线器螺钉的缺口部转动调节向右转动之后挑线弹簧的强度变强向左转动之后强度变弱 5 整机操作变长变短 2 7 8 1 3 4 5 6 10 9 ...

Page 14: ...缝制 LED 灯灭灯状态下可以设置参数或存储花样的开关键前进传送键和后退传送键适用于花样号扩大缩小率的变更前进后退送布选择键选择设定的项目被选择项目的项目选择 LED 和设定值被显示数据显示 LED 显示花样号扩大缩小率等被选择项目的设定值项目选择 LED 被选择的项目的 LED 亮灯 P花样设置键设置P花样并将其存储存储后的P花样通过按此键就可立即进行缝制穿线按键用户穿线操作在缝制 LED 灯亮灯状态下按穿线键可以打开支线功能 2 项目数据的设定请按如下的顺序设定各项目打开电源开关项目选择的花样号码亮灯数据显示部分显示出花样号码进行穿线动作 20秒后支线自动关闭 ...

Page 15: ...灯 2 按键键画面上显示出 14 设定为 No 14 花样 1 按 X 放大缩小率的设定图案号码请参照标准花样一览表键设定为 X 放大缩小率的项目显示 2 按键键让缝纫机显示出 100 把 X 放大缩小率设定为 100 1 按 Y 放大缩小率的设定设定超过 100 的话机针将撞到压脚危险键设定为 Y 放大缩小率的项目选择 2 按键键让缝纫机显示出 100 把 Y 放大缩小率设定为 100 设定超过 100 的话机针将撞到压脚危险 ...

Page 16: ...以重新确认各设定项目但是缝制 LED 亮灯的状态不能变更按下键后缝制 LED 灭灯各项目的设定值可以变更当花样号为 0 出厂设置时按下键后会显示错误 E 10 此时按下复位键后请重新确定花样号不按键关掉电源后花样号 XY 放大缩小率最高转速的设定值均不能被记忆 1 按键设定为转速的项目显示 2 按键键让缝纫机显示出 400 为定设 400rpm 1 按键 2 压脚移动上升后缝制 LED 亮灯成为可以缝制的状态压脚上升时压脚要先下降再移动注意不要夹到手指 ...

Page 17: ...键缝制 LED 灯亮起用键选择压脚下降屏幕显示踩脚踏板让压脚在压脚下降后的状态按键用键键确认形状确认缝制的花样在压脚允许的范围内按键让压脚上升用键解除选定选定除打开 ON 电源后压脚不下降外的其他数据项目后按键结束试缝缝制 LED 灯熄灭 4 3 缝制 1 将踩踏板开关至第一级压脚下降按键键可以改变花样的缝制位置然后将踏板开关位置踩至第二级缝纫从选定的位置开始在缝制过程中如出现断线等现象时排除故障后可以使用此方法进行补缝 2 不要将注意 1 中的做法用作花样试缝操作以免万一误将踏板开关踩至第二级引起机器启动而发生危险花样的试缝操作必须严格按照上一节中的花样形状确定步骤进行操作下降屏幕显示 ...

Page 18: ... 6 5 绕线按键缝制 LED 灭灯按键选择花样号的项目用键键设定花样号同样地设定XY放大缩小率转速等按键之后缝制 LED 亮灯成为可以缝制的状态刚打开电源后绕线不动作请设定 1 次花样号后按键让缝制 LED 亮灯之后再进行操作按键缝制 LED 灭灯按键选择绕线如果缝制 LED 亮灯时不能选择按键压脚下降缝制 LED 亮灯踩踏板开关后缝纫机开始转动踩踏板开关之后按键之后缝纫机停止转动按键之后缝制 LED 灭灯压脚上升键变为有效 ...

Page 19: ...1 号参数设定为 1 之后键作为暂停功能来使用按键或踩踏板倒档缝纫机停止转动显示错误号 50 停止后的操作有以下 3 种 A 向前下踩脚踏板重新开始缝制 B 按键进行切线之后用键键调整位置再次向前下踩脚踏开始缝制 C 按键进行了切线之后再次按键返回到原按键设定为计数器显示然后按键然后按键键设定一个旋梭可以缝制的次数缝制后每逢一次计数器减一缝制完设定数后显示屏会闪烁提示更换底线按键计数器值返回到设定值反复 4 6 的步骤 8 7 把 No 31 号参数设定为 2 之后踏板的倒档可以作为暂停功能来使用 ...

Page 20: ...4 P2 P2 P9 P1 P5 P16 P1 P2 P3 P23 P2 P3 P5 P3 P3 P10 P2 P3 P17 P1 P2 P4 P24 P2 P4 P5 P4 P4 P11 P2 P4 P18 P1 P2 P5 P25 P3 P4 P5 P5 P5 P12 P2 P5 P19 P1 P3 P4 P6 P1 P2 P13 P3 P4 P20 P1 P3 P5 P7 P1 P3 P14 P3 P5 P21 P1 P4 P5 花样键上的登记例把花样 No 3 X 放大缩小 50 Y 放大缩小 80 最高速度限制 2000rpm 花样位置右移 0 5mm 前移 1mm 的设定到 P2 1 打开电源按键缝制 LED 应该灭灯进入方式设定存储器开关设定 2 用键键显示出花样存储模式 3 按键进入花样存储方式 4 按键选择存储的 P No 用键键也可...

Page 21: ...以进行图案登记 P1 P5 不能进行登记只能用选择图案方式指定用键显示缝制 LED 灯亮时不能选择 P26 P50 6 按键用键键设定为 X 放大缩小率 50 Y 放大缩小率 80 最高速度限制 2000 rpm 7 按键后变为X放大缩小率显示为 0 0 X 方向的移动量可以以 0 1mm 为单位进行设定用键键设定 0 5 8 按键后变为 Y 放大缩小率显示为 0 0 Y 方向的移动量 0 1mm 为单位进行设定用可以以键键设定 1 0 9 按键后设定结束 10 按键结束花样存储方式 11 按键结束方式设定返回通常方式 ...

Page 22: ... P1 P2 P3 的顺序组合进行存储 1 打开电源 2 按键 3 按键缝制 LED 亮灯后压脚移动上升 4 确认花样形状 5 如果花样形状正确则可以缝制 6 缝制结束后按键压脚下降检索原点后移动到缝制开始点然后压脚上升 P 键在缝制 LED 亮灯时也可以按键变换花样 7 进行 4 5 项操作 1 打开电源按键缝制 LED 应该灭灯进入方式设定存储器参数设定 2 用键键显示组合模式 3 按键缝制 LED 亮灯进入组合花样设定方式用键键可以选择 C1 C20 4 按键然后按键 P1 被设定到 C1 的第 1 花样用个键键选择 P1 P50 ...

Page 23: ... 的第 3 个花样用键键选择 P1 P50 7 按键结束存储 8 按键结束组合花样存储模式 9 按键结束方式设定返回通常方式打开电源用键键把花样号设定为 C1 1 按键缝制 LED 亮灯然后压脚移动上升如果花样形状良好则可以缝制按照每次缝制组合的顺序进行缝制最后一个花样缝制结束后返回第一个花样反复进行缝制缝制后如果想返回前面的图案或跳到下一图案时可以在缝制 LED 亮灯的状态按键键图案显示变化压脚移动到缝制起始点存储 C1 C20 后若改变 P1 P50 的话存储在 C1 C20 中的 P1 P50 的内容也改变每种花样都应该确认花样形状 ...

Page 24: ...试模式按一次键进入调试模式屏幕显示 CP 如右图所示按键开始进行显示输出测试显示输出测试将循环检测每个 LED 显示模块及 LED 指示灯的亮灭状态具体流程如图1所示再次按下键结束显示输出测试屏幕显示 CP 1 如右图所示只有在显示输出测试结束之后才能进行其他功能的测试选择按键可以变更功能测试程序号每个序号代表的功能如下表所示按住键进入功能测试各功能测试如果按键的话就会终止测试返回到 5 的状态但是如果使用过连续模式 1 次的话就不能解除了只有关闭电源才能结束 20 10 按键进入CP参数后选择任意CP功能测试按键压脚下压再按键压脚抬起 ...

Page 25: ...高速电子套结机 21 图１ ...

Page 26: ... CP 1 时按功能测试序号功能内容输入信号检验以灯亮提示开关传感器输入的状态以及X Y原点找正 XY 马达原点传感器检验显示 X Y 寸动操作原点检索操作以及 X Y 原点传感器的状态连续运转在设定连续运转条件后移向连续运转模式主马达旋转数检验设定旋转数机器启动显示实测旋转数压脚马达原点传感器检验显示压脚马达寸动操作原索操作以及压脚原点压脚传感器的状态键进入 CP 1 屏幕显示 1 即第 1 项测试内容点检 10 1 软件版本号检验显示软件版本 ...

Page 27: ... X 缩放率灯点亮再按键进行压脚马达输入 No 花样 N0 灯 X 扩大灯 Y 扩大灯速度灯计数灯卷线灯压脚下降灯穿线灯 1 键键键键键键 2 键键键键键 3 4 踏板 0 档踏板 1 档踏板 2 档踏板１档 5 压脚马达原点传感器 Y 马达原点传感器 X 马达原点传感器 6 主轴角度显示 7 X Y马达原点快速检索按键进入 CP 1 屏幕显示 1 按键压脚下压进入X原点快速检索按键进入Y原点快速检索按 0 或 1 准备的原点检索压脚下降缝制灯亮起也可不按键直接进行步骤2的操作操作再同时按 4次屏幕显示 5 键压脚抬起 ...

Page 28: ...默认值 A1 有效每次缝制结束后进行原点检索１新原点设定首先按键进入ＣＰ２屏幕显示０或１再按键ＸＹ电机进行原点检索压脚下降缝制灯亮起在缝制灯亮起的情况下按键可以使被选择的ＸＹ马达在方向以０１ＭＭ为单位寸动新原点完成设定后按退出完成新原点的设置如果需要对新设置的ＸＹ原点进行修改则重复上述动作可以在改动后的原点基础上继续进行修改２原点恢复功能首先按键进入ＣＰ２屏幕显示０或１再按键进行原点检索压脚下降缝制灯亮起踩脚踏板到第二档恢复到系统原点按Ｍ键退出连续操作在普通缝制模式下用户可以设定花样号码 X Y 缩放率最高转速等条件然后开始缝制缝制结束之后如果在第 2 步操作中设定有原点检索的话则开始进行 X Y 压脚的各个马达的原点检索如果在第 1 步操作中设定的休止时间后就会自动再次 ...

Page 29: ...检验主马达转速设定机器的转速在设定的转速下仅驱动机器的主马达转动显示实测的转速准备首先按键进入 CP 4 自动进行压脚的原点检索缝制灯亮屏幕显示 S400 操作按键可以变更设定的主轴转速然后按键机器以设定的转速开始运转此时按键可以切换设定转速显示和实际转速显示如需再次变更设定转速再次按键使用键设定转速值然后按键机器以新设定的转速运转如需停止运转按键如需退出该模式请按键 ...

Page 30: ...按键进入 CP 6 缝制灯亮踩踏板到 2 档进行原点检索注上电未进入准备状态直接进入 CP 6 模式后可以不踩踏板进行原点检索直接按键单步移动电机以检测电机驱动是否正常而一旦进入过准备状态或进行过原点检索后则每次进入 CP 6 模式后必须先踩踏板到 2 档进行原点检索才能按键单步移动电机操作按键在 1 2 次后屏幕显示由 10 变为 11 则压脚传感器正常如果与上述现象不符请调整压脚传感器的位置按键机器上相关执行部件可以按上图所示 1 5 步循环动作如需退出该模式请按键退出 ...

Page 31: ...状态按键结束参数设定方式返回通常状态 11 2 参数设置示例缝制速度上限的设定设定例把缝制速度的上限设定到 1800rpm 缝制 LED 灭灯的状态下按键之后成为参数设置的设定方式按键之后显示的 1 30 表示第一号参数的最高速度限制为 3000rpm 参数号码可以用键键进行变更按键调整想变更的参数号码缝制 LED 亮灯 1 在缝制 LED 灭灯的状态按键显示为参数号 No 1 的内容缝纫机的最高速度显示用参数号 No 1 设定 2 显示参数号 No 1 的状态下按键点亮缝制 LED 参数号 No 1 的内容被显示 ...

Page 32: ... 5 1500 第 2 针 0 0 4 0 0 1000 3200 第 3 针 0 0 4 0 0 7 2 3200 第 4 针 0 0 4 0 0 0 3 3200 第 5 针 0 0 4 0 0 2 3 3200 最高转速参数号 No 1 被隐藏需高级参数打开设定例有抓线时变更为第 1 针 1500 1000rpm 第 2 针 3000 2000rpm 1 缝制 LED 灭灯的状态下按键 2 按键缝制 LED 亮灯第 1 针的设定值被显示出来 3 用键键显示出 1000 按键则返回出厂设置按键后当前的操作全被取消返回 2 的状态 3 用键键设定为 1800 4 按键存储缝制 LED 灭灯 5 按键返回通常状态参数号 10 5 11 10 12 27 13 30 14 32 ...

Page 33: ...第 2 针的设定值被显示出来 A 是否可以读出花样号的设定设定为不要的花样不能读出防止错误的花样调出另外可调出可以使用的需要花样设定例把 2 号花样和 3 号花样设定为不能读出 7 用键键显示出 2000 按键则返回出厂设置按键后当前的操作全被取消返回 6 的状态 8 按键缝制 LED 灭灯第 2 针的设定值被存储 9 按键结束参数设定方式返回通常状态 1 在缝制 LED 灭灯的状态下按键 2 用键键显示出参数号 No 201 3 按键缝制 LED 亮灯图案 No 1 的设定值被显示出来设定值 1 可以读出 0 不能读出 ...

Page 34: ... 作为底线计数器使用时必须变换参数开关 No 18 设定例把生产计数器加算方式变更为底线计数器减算方式键 4 用键设定为花样 No 2 5 按键把设定值设定为 0 6 用键键设定为 No 3 7 按键把设定值设定为 0 8 按键存储设定值缝制 LED 灭灯 9 按键结束参数设定方式返回通常状态 5 按键存储设定值缝制 LED 灭灯 6 按键结束参数设定方式返回通常状态 1 在缝制 LED 灭灯的状态下按键 2 用键键显示出参数号 No 18 3 按键缝制 LED 亮灯计数器动作的设定值被显示出来 4 按键把设定值设定为 1 设定值 0 生产计数器 1 底线计数器 ...

Page 35: ...100rpm 为单位设定 400 3200 2700 13 30 第 4 针的缝制速度不抓线可以以 100rpm 为单位设定 400 3200 3000 14 30 第 5 针的缝制速度不抓线可以以 100rpm 为单位设定 400 3200 3200 16 缝制开始的线张力不抓线变换同步时间 16 30 0 17 0 XY 扩大缩小率最高转速限制的显示以及变更可否 0 可变更 1 不可变更 0 18 0 计数器动作 0 生产计数器加算 1 底线计数器减算 0 31 0 可以用操作键盘清除键停止缝纫机动作 0 无效 1 操作盘复位键 0 高速电子套结机 31 32 1 可以禁止蜂鸣音响 0 不响蜂鸣音 1 操作盘操作音 1 36 选择送布动作的同步时间紧线不好时设定为方向 8 16 0 37 1 缝制结束后压脚状态选择 0 先回起缝点再抬压脚 1 回起缝点同...

Page 36: ...数据 0 不能读出 1 可以读出机型不同则设定不同参数号功能调整范围初值备注进行图案登记进行循环缝制登记 P C 12 服务参数设置服务参数有别于普通参数一般禁止用户自行更改这些参数提供给专业技术人员供其调试时使用 12 1 服务参数的开启和变更在缝制灯熄灭的状态下按键显示然后同时按键听到蜂鸣器响声后就能对服务参数进行启动与变更服务参数的修改与普通参数相同具体操作方法可参考 11 1 参数设置的具体操作与 12 2 参数设置示例 12 2 服务参数列表参数号功能调整范围初值备注 21 标准踏板踏脚开关位置 150 280 240 22 标准踏板高低段行程开关位置 300 380 330 23 标准踏板启动开关位置 430 24 0 脚踏板类型 0 单踏板 1 双踏板 0 400 480 ...

Page 37: ...进行送布的针孔导向直径可设定以 0 2mm 为单位 16 40 1 6mm 4 0mm 16 56 X 方向右侧的移动限定范围 20 57 X 方向左侧的移动限定范围 20 58 Y 方向后面的移动限定范围 59 Y 方向前面的移动限定范围 15 62 0 花样升级 USB 0 普通模式 USB 1 用户花样升级模式 USB 2 参数升级模式 USB 3 导出参数模式 USB 4 默认花样升级模式 0 63 4 厂家机头参数用调数参认默 0 7 6 需重新上电 68 主轴停针补偿 7 0 1 0 1 偿补车停轴主 2 1 1 120 加润滑油报警针数 3000 12000 8000 单位万针 50 剪线角度 100 300 120 20 20mm 20 20mm 20 20mm 15 20 10mm 0 4 4 100 100 33 1 ...

Page 38: ...以上参数只供维修人员使用用户不能轻易改动 12 3 恢复出厂默认设置当用户无意中修改了某些出厂时设置好的参数或者电控系统出现故障时可以尝试使用恢复出厂默认设置功能进行系统恢复恢复出厂默认设置用户以前设定的数据参数将会被覆盖使用此功能时请慎重考虑如不清楚应及时联系厂家技术人员在其指导下进行操作参数号功能调节范围初始值备注 0 表示XY找原点后压脚先自动空送到起缝点再降下压布 1 表示XY找原点后压脚停留在原点位置踩踏板到一档在原点降下压布踩踏板到二档压脚先自动移动到起缝点再开始缝制 2 压脚的动作在起缝时与 1相同只是当缝制结束时压脚停留在结束点踩踏板到1档时回到原点并抬压脚 0 类电子夹线方式 1 支线方式 ...

Page 39: ... 按键显示然后同时按键听到蜂鸣器响声后即开启了服务参数变更按键选择 67 号参数按键缝制灯亮起然后按键可以选择要恢复成的软件版本号再次按键确认相应的恢复操作缝制灯灭系统蜂鸣器长鸣一声提示恢复成功按键退出服务参数设置模式返回到普通缝制模式然后关断电源约1分钟后打开电源给系统上电恢复完成之后相应的系统设置恢复到出厂时的状态主控的各个参数面板的P C花样花样号 XY缩放率最高转速等都将恢复到默认值 ...

Page 40: ...进行把针杆设到最下点拧松针杆紧固螺丝把针杆上刻线和针杆下挡块的下端调节成一致请调节后一定确认不要有松动有的缝制条件发生跳针时请从针杆上刻线往下调节 0 5mm 1mm DP 5用刻线 DP 17用刻线 B为H规格仅F规格上刻线 0 8 1mm 2 机针与摆梭为了防止突然启动造成人身事故请关掉电源后再进行用手转动手轮针杆上升时把下刻线对准针杆下挡块前段一致拧松驱动器固定螺丝左右打开梭床盖压片卸下梭床盖此时请注意不要脱落摆梭机针和刻线的关系 ...

Page 41: ...为 0 05 0 1mm 调节完梭床的前位置后机针和梭床的间隙应为 7 5mm 然后拧紧梭床固定螺丝较长时间没有使用缝纫机或清扫过旋梭周围之后时请往导轨部和油芯加少量的机油后再使用 10 9 10 3 压脚的高度为了防止突然启动造成人身事故请关掉电源后再进行在停止状态卸下 6 只机壳上盖固定螺丝然后卸下机壳上盖把 L 形扳手插入中央的紧固筒的六角孔螺栓把它拧松把 L 形扳手向下压布压脚升高向上抬布压脚降低调节后把六角孔螺栓确实拧紧左右压脚不一致时拧松固定螺丝调节布压脚拨杆挡板调整高度此时请不要让布压脚拨档杆板与送料架相碰如果和拨线杆相碰请用线安装台固定螺丝调节线高度最大17mm 拨拨杆杆 ...

Page 42: ...箭头方向移动动刀把从针板前段刀切线小拨杆前段的距离调整为 18 5mm 拧松固定螺丝移动固定刀把针孔导线器和固定刀之间的间隙调整为 0 5mm 针板 6 线杆的调整为了防止突然启动造成人身事故请关掉电源后再进行拧松螺丝把挑线杆和机针的间隙调整为 1 5mm 以上此时的扫线杆和机针的距离大约为 23 25mm 通过较宽的调整在压脚下降时可以防止压到纫机线特别是使用细针时请调宽到 23mm 左右机针为缝制结束停止的位置 1 扫 1 1 5mm以上 23 25mm ...

Page 43: ...部位补充润使用缝纫机进行了一定的缝制次数之后打开电源时操作盘上会显示出异常代码 No E221 这是通知需要向指定部位补充润滑油此时请一定补充下列润滑油叫出存储器开关 No 245 用复位键复位到 0 显示出异常 No E221 显示后按复位键可以解除异常但再次打开电源后会再次显示出 No E221 而且异常 No E220 显示继续缝制一定期间后会显示出异常 No E221 按复位键不能解除异常同时缝纫机变成不能动作因此显示出异常 No E221 以后请一定向下列部位补充润滑油然后启动存储器开关 No 245 用复位键复位到 0 补充润滑之后如果不把存储器开关 No 245 变更为 0 异常 No E2220 或 No E221 会被再次显示 1 3 2 4 1 油为了防止突然启动造成人身事故请关掉电源后再进行滑油 ...

Page 44: ... 然后再放正缝纫机 A 当通过油窗观察到出油不明显或无出油时应即时往齿轮箱内加油 B 在停机状态下取下螺钉与橡胶垫圈加 10 白油无出油时加100ml 出油不明显时加50 70ml 装回与启动机器观察出油是否明显将齿轮箱的废油放光向齿轮箱中加入润滑油 1 2 3 9 剪线凸轮位置的调整变长变短剪线凸轮的标准位置为剪线凸轮刻度线与上轴定位孔对齐拧松固定螺钉调整剪线凸轮位置向右调节切线后针尖上的残线长度变长向左调节后变短如需调整请控制在正负3 到5 范围内调节如调节过多会产生剪线不良 ...

Page 45: ... 10 2 6 28 16 2 5 7 36 10 2 8 36 16 2 5 9 56 24 3 10 64 24 3 11 21 6 2 5 12 28 6 2 5 13 36 6 2 5 14 15 8 2 15 21 8 2 2 16 28 8 2 17 19 10 1 18 39 10 1 19 27 25 1 20 35 25 1 21 39 25 1 22 43 35 1 23 28 4 20 24 36 4 20 25 42 4 20 26 56 4 20 27 18 1 20 28 21 1 10 29 21 1 20 30 28 1 20 31 52 10 7 32 63 12 7 ...

Page 46: ...5 48 7 10 36 48 7 10 37 90 24 3 38 28 8 2 39 28 12 12 40 48 12 12 41 29 2 5 20 42 39 2 5 25 43 45 2 5 25 44 58 2 5 4 4 45 76 2 5 4 4 46 42 2 5 4 4 47 91 8 8 48 99 8 8 49 148 8 8 50 164 8 8 51 110 8 8 52 53 54 120 8 8 131 8 8 52 12 5 10 ...

Page 47: ... 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 21 6 58 21 6 104 19 3 116 40 5 116 40 5 94 5 30 110 5 30 109 40 30 81 40 30 65 40 30 97 30 30 77 30 30 61 30 30 53 40 30 41 40 30 33 40 30 45 30 30 37 30 30 29 30 30 61 40 30 49 40 30 ...

Page 48: ... 90 91 92 93 94 95 96 97 98 99 100 37 40 30 45 30 30 57 30 30 37 30 30 68 40 30 52 40 30 40 40 30 56 30 30 36 30 30 43 30 30 33 30 30 27 30 30 75 20 24 55 20 24 66 20 20 50 20 20 40 20 20 64 25 20 52 25 20 46 25 20 43 25 20 34 25 20 28 25 20 89 30 25 ...

Page 49: ... 0 0 1 M F 10011695 H 备注 S 标准规格机头上标准装备 F 内衣规格机头上装备根据出口地选购品 M 针织规格机头上标准装备压脚号码 6 7 8 9 10 11 压布压脚左 10012349 右 10012342 左 10012339 右 10012346 左 10012341 右 10012348 左 10026244 右 10026245 压布底板 10012277 10012302 10012286 10012296 10012301 10026246 有齿牙有齿牙有齿牙无齿牙无齿牙无齿牙缝制规格 S H W S F F F 护指器 S 6 5 5 1 1 0 0 1 M F 10011695 H W 备注选购品 H 厚料 W 倍旋梭规格机头上标准装备选购件 F 内衣规格选购品根据出口地选购品 45 4 ...

Page 50: ...10026248 左 10026250 右 10026251 左 10012344 右 10012345 左 10026253 右 10026254 左 10026256 右 10026257 压布底板 10026249 10026252 10012338 10026255 10026258 有齿牙无齿牙无齿牙有齿牙有齿牙缝制规格 F S S S S 护指器 6 5 5 1 1 0 0 1 备注选购品选购品选购品选购品选购品更换压脚时请安装合适各压脚的手指保护器 46 ...

Page 51: ... 货号备考送料板有齿牙有表面处理缝制范围纵 20 横 40 10012303 有齿牙有表面处理缝制范围纵30 横40 10014401 t 1 2 小针板 A 1 9 B 2 8 无槽 10047532 S 规格 A 1 6 B 2 0 无槽 10011757 F M 规格 A 2 3 B 4 0 无槽 10004727 H 规格 A 1 6 B 2 6 有槽 A 3 B 7 无槽 10004646 选用件 10007281 渔网机用 ...

Page 52: ...P X 17 14 压脚提升方式脉冲马达压脚上升量最大 13mm 记忆数据数量 50 种拨线方式脉冲马达压脚提升连动 2 安装和缝纫前的准备搬运缝纫机时一定要 2 人以上来搬运机头的安装与套结机相同请参照套结机使用说附属品安装在纽扣盘架上请安装到容易作业的位置运转前请转动手轮确认机针是否与纽扣相碰 3 机针和缝线机针上线底线机针和机线因缝制条件不同而不同使用时请参照左表选择最好使用棉线缝纫机线 DPx17 14 60 80 60 60 50 60 40 60 钮扣盘组件明书 ...

Page 53: ...准缝制长度 Y mm 49 1 34 6 6 3 4 3 4 18 44 6 3 4 0 2 35 8 8 19 45 8 3 0 2 0 1 0 1 10 4 1 2 2 1 2 1 12 5 36 2 2 6 6 16 6 37 8 8 23 46 6 0 3 4 7 4 2 0 1 0 1 10 8 5 2 2 1 2 1 12 9 38 6 6 26 47 6 6 3 4 3 4 10 39 7 2 8 8 10 10 11 10 10 28 48 6 6 12 40 9 2 6 6 10 10 13 41 8 8 30 49 5 5 5 3 0 2 5 14 1 3 0 1 0 1 8 8 8 15 42 6 6 32 50 5 5 5 ...

Page 54: ...5 2 5 6 6 0 6 2 6 4 71 76 82 88 94 100 106 118 126 132 138 153 165 176 182 188 5 纽扣夹的位置在缝制 LED 灭灯的状态按操作盘键把纽扣放入纽扣抓脚同时按键按键进入调试模式屏幕显示 CP 按两次键进入CP 按键进入CP 2 按键转动手飞轮确认机针中心是否在纽扣中心确认原点位置如果机针没有在纽扣中心位置时请拧松纽扣抓脚安装台固定螺丝进行调整调节后请确认图案形状确认机针是否正好落在纽扣孔内 16 43 3 3 8 8 8 8 8 17 0 1 0 1 图案号缝制图案缝线根标准缝制长度 X mm 标准缝制长度 Y mm 图案号缝制图案缝线根标准缝制长度 X mm 标准缝制长度 Y mm 钮扣孔内钮扣落针位置套结机相同套结机...

Page 55: ...扩大缩小功能变更了缝纫宽度之后请一定要确认落针位置如果布压脚与针孔导板相碰会发生断针的危险另外调整中如果踩了踏板爪脚装置会上下移动请注意危险在缝制 LED 灭灯的状态按操作盘键选择绕线状态指示灯亮按键压脚下降各部件回零调整布压脚底板使针孔导板正好在布压脚底板的H部的中心按键压脚上升准备缝纫 7 纽扣夹张开角度调整为了防止突然的启动造成人身事故请关掉电源确认马达完全停止后在进行操作在让停止位置的抓脚上升的状态拧松开关抓脚拨杆固定螺丝让纽扣设定到抓脚把抓脚打开拨杆和塔形螺丝之间的间隙为 0 5 1mm 然后拧紧打开抓脚拨杆固定螺丝 51 ...

Page 56: ...扣夹上升高度的调整为了防止突然的启动造成人身事故请关掉电源确认马达完全停止后在进行操作向 A 方向移动后提升量变低向 B 方向移动后则变高调整后把固定螺丝确实拧紧固定请拧松 2 个固定螺丝前后调整压脚的提升动作板进行调整把压脚提升动作板 9 压脚压力的调整为了防止突然的启动造成人身事故请关掉电源确认马达完全停止后在进行操作拧松调整螺丝转动调节螺丝使布料运转中尽量不要偏斜 52 最大 ...

Page 57: ...结机 53 10 扫线杆弹簧的调整为了防止突然的启动造成人身事故请关掉电源确认马达完全停止后在进行操作调整扫线杆弹簧使扫线杆弹簧把切线后的上线保持到挑线杆之间这时的强度为 20 30g 比从梭壳出来的底线稍强保持过强的话旋梭上的线就会脱落 11 缝制范围机种名称钉扣机纽扣尺寸分类中小纽扣用可以缝制的纽扣外径 mm Ø8 Ø22 缝制尺寸 mm 纵 0 3 5 横 0 3 5 ...

Page 58: ...返回到上位置 E40 超过缝制区域超过缝制区域按复位开关确认图案和 X Y 放大率触发条件软件花样计算报错 E43 扩大异常针迹不大于10mm 按复位开关确认图案和 X Y 放大率触发条件软件花样计算报错 E50 暂停缝纫机运转中按了复位开关暂停按复位开关切线后再次开始或返回原点 E221 补充润滑油告警异常机器运转到了向指定位置补充润滑油的时期所以缝纫机停止了重新上电进入参数 245 按复位键清零后重现上电 E302 机头翻倒异常机头翻倒检测开关被设定为 ON 在放倒机头的状态不能运转请返回到正常的位置 E303 90V 电源异常 90V 电压过低关闭电源稍待一些时间后再次打开电源 E45 图案数据异常不能对应的图案数据关闭电源确认数据ROM E305 切线刀不在正确位置关闭电源稍待一些时打开电源切刀位置异常...

Page 59: ...E405 E406 E407 E408 E410 E411 E412 E413 显示异常名称异常内容原因及解除方法反转堵转正转堵转过温 X步进过流 Y步进过流 STEP 绕阻开路 X步进电流检测异常 Y步进电流检测异常 STEP 编码器故障步进90V欠压 X同步异常 X送步与主轴不同步 Y同步异常 Y送步与主轴不同步 X针数异常完成一次缝纫后主控检测到步进板在X方向接收的命令与主控发送的命令步数不符主轴电机反转堵转主轴电机正转堵转主轴电机温度过高 ...

Page 60: ...传感器1故障主轴过流主轴电机过载主轴电机反转异常主轴电机转速异常停机时过压 E414 Y针数异常完成一次缝纫后主控检测到步进板在Y方向接收的命令与主控发送的命令步数不符 STEP2 位置偏差异常电流传感器1故障主轴电机发热停转主轴电机负载过大功率超过电机承受范围主轴电机发生反转主轴电机超速供电电压过高 X轴位置误差过大检查 X轴编码器或者检查负载是否过重卡阻 Y轴位置误差过大检查 Y轴编码器或者检查负载是否过重卡阻 E448 中压脚抓线步进故障步进或者编码器故障 E447 压脚步进故障压脚步进或者编码器故障 E436 抓线过流 E435 压脚过流压脚步进电流检测异常抓线步进电流检测异常 ...

Page 61: ...08 E910 显示异常名称异常内容原因及解除方法系统欠压电磁铁回路故障电流检测回路故障主轴电机停针传感器故障 HALL故障 NO5原点检索异常 X原点检索异常压脚原点检索异常 E812 运行时过压供电电压过高主轴电机堵转主轴电机初始角测量异常主轴电机HALL故障第5路原点传感器不变化 X步进电机编码器故障压脚原点传感器不变化供电电压过低电磁铁短路电机电流检测异常主轴电机堵转主轴电机结束停针时检测不到停针信号主轴电机初始角测量异常 Y原点检索异常 Y步进电机编码器故障 ...

Page 62: ...电路板操作面板通信故障主电路板步进XY电路板通信故障压脚步进电机故障 X步进接受指令异常 Y步进接受指令异常主电路板主轴电路板通信故障 E911 X向步进电机故障 X电机在动作中主控再次发送动作命令主电路板步进压脚电路板通信故障 X同步异常主电路板与操作面板不能通信或通讯错误主电路板与XY步进电路板不能通信或通讯错误主电路板与压脚步进电路板不能通信或通讯错误压脚电机在动作中主控再次发送动作命令剪线异常 E912 Y向步进电机故障 Y电机在动作中主控再次发送动作命令 Y同步异常主电路板与主轴电路板不能通信或通讯错误 ...

Page 63: ...高速电子套结机 59 E998 E999 显示异常名称异常内容原因及解除方法伺服软件异常 E950 NO5步进握手故障第5路步进通讯问题主轴软件不对 E951 软件版本不符合主控操作屏主轴软件不匹配主控软件异常主控软件不对 ...

Page 64: ... 上线张力过强挑线弹簧过强化纤维摩热而断卸下用细磨时或挫刀磨平用锉刀磨或换新调节布压脚的位置卸下中旋梭清除线头减弱上线张力减弱挑线弹簧使用硅油 3 常断针针弯了针碰布压脚针过粗驱动器把针弄得过弯在缝制开始时压脚压住缝纫机线机针弯曲更换机针调节布压脚根据缝制物选用适当的机针调整针和旋梭位置弄宽机针和扫线杆的距离 23 25mm 4 切线不断仅限底线固定刀不快针孔导线器和固定刀高低差小动刀位置不好最终针跳线底线张力低更换固定刀把固定刀再弄弯一些调整动刀位置调整针和旋梭的同步提高底线张力 5 常跳线针和旋梭调整不好针和中旋梭得间隙过大针弯了驱动器把针弄得过弯调整针和旋梭的位置调整针和旋梭的位置更换机针调整驱动器的位置 6 上线从布的里侧露出来上线紧线不好线张力盘浮起机构不动作切线后的上线过...

Page 65: ...高速电子套结机 61 7 切线时短线动刀位置不好调节动刀位置 8 机线长度不一致挑线弹簧的张力低提高挑线弹簧的张力 9 机线长度不能弄短第 1 线张力器的张力低挑线弹簧张力过强因为挑线弹簧的张力过低所以动作不稳定增强第 1 线张力器的张力降低挑线弹簧的张力增强挑线弹簧的张力行程也变长 ...

Page 66: ...电磁铁主轴电机5P X轴传感器 Y轴传感器压脚传感器 8P 5P 5P 6P 电源开关 X轴步进编码器主轴电机编码器 Y轴步进编码器 X4步进编码器剪压脚进编码器 5P 5P 5P 5P 8P 步进驱动器主轴驱动器主控制板电源板电源 AC220V 剪线压脚步进电机4P Y轴步进电机4P X轴步进电机4P X4步进电机4P 5P J1 J9 CZ021 CZ022 CZ025 J3 J6 J14 J15 J12 J11 J20 J19 J2 J5 J4 ...

Page 67: ...高速电子套结机 Ⅵ 台板图纸 63 Ⅱ ...

Page 68: ... immediately wash the contacted areas and consult a medical doctor 9 Tampering with the live parts and devices regardless of whether the machine is powered is prohibited 10 Repair remodeling and adjustment works must only be done by appropriately trained technicians or specially skilled personnel Only spare parts designated by JUKI can be used for repairs 11 General maintenance and inspection work...

Page 69: ...g OFF the power switch turning ON the ready switch or turning ON the work clamp foot switch the work clamp feet automatically come down So never place your fingers under the work clamp feet to prevent possible accidents caused by abrupt start of the sewing machine During operation be careful not to allow your fingers to come close to the work clamp feet 4 So as to prevent possible accidents caused...

Page 70: ... 6 9 Installing the thread stand 7 4 OPERATION OF THE SEWING MACHINE 7 1 Lubrication 7 2 Attaching the needle 8 3 Threading the machine head 8 4 Installing and removing the bobbin case 9 5 Installing the bobbin 9 6 Adjusting the thread tension 10 7 Adjusting the thread take up spring 10 5 OPERATION OF THE SEWING MACHINE 11 2 Setting of item data 12 3 Confirmation of pattern shape 15 4 Sewing 16 5 ...

Page 71: ...e standard patterns 50 1 List of Standard Figure 50 2 Table of the 54 8 Table of the optional parts 56 Ⅱ EXPLANATION OF THE D TYPE BARTACKING SEWING MACHINE COMPUTER CONTROLLED HIGH SPEED LOCKSTITCH ING MACHINE 1 Specifications 57 2 Installation of the sewing machine and preparation of the operation 57 3 Needle and thread 57 4 Various sewing modes 58 1 List of sewing patterns 58 2 Selection of the...

Page 72: ...0 supplied by oiler 10 Date recording EPROM 11 Enlarging Reducing facility 20 to 200 1 step in X direction and Y direction respectively 12 Enlarging Reducing Patten enlargement reduction can be done by increasing decreasing the stitch length 13 Max Sewing speed limitation 400 to 3500rpm 100rpm 14 Pattern selection Specifying pattern No type 1 to 300 15 Bobbin thread counter UP DOWN type 1 9999 16 ...

Page 73: ...TER CONTROLLED HIGH SPEED LOCKSTITCH BAR TACKING MACHINE 2 2 CONFIGURATION 1 Names of main unit Machine head Work clamp feet Thread stand Pedal switch 2 1 2 5 3 2 6 2 4 2 7 Power switch Operation panel Frame ...

Page 74: ...X connecting rod to installing hole B of pedal lever with nut When connecting rod is installed in installing hole A the depressing stroke go the pedal is increased 2 Installing the head support rod Drive head support rod in hole in the machine table 1 2 1 2 2 1 3 4 5 Secure the pedal with a wooden screw in place ...

Page 75: ... caused by the full of the sewing machine perform the work by two persons or more when the machine is 3 1 2 1 2 3 3 4 4 4 5 A A 6 7 8 6 7 8 A to the locking nut force if twisted too tightly then the shock result is not satisfactory 1 The oil plate with wood screws fixed in the corresponding position of the platen 1 When handling sewing machine please hold A Department 2 After handling please remov...

Page 76: ...rn head gently down and leaning the head on the head supporting bar at 1 Before tilting the sewing machine head make sure that head support rod is attached to the machine table 2 When raising the sewing machine head do not raise it while holding motor cover It will be the cause of breakage of motor cover 3 Be sure to tilt the sewing machine head on a flat place to prevent it from falling 1 2 6 Ins...

Page 77: ...ld in the accessories box should been installed in the head on the left Be sure to attach this cover to protect the eyes from the disperse of needle breakage Please let the operation panel line connect with the electronic control box according to online identity make sure the connection is correct 7 Connecting the operation panel ...

Page 78: ...n the hook portion is excessive Refer to 8 Amount of oil supplied to hen kook of 7 maintenance 1 DO not lubricate to the places other than the oil tank and the hook of Caution 2 below Trouble of components will be caused 2 When using the sewing machine for the first time or after an extended period of disuse use the machine after lubricating a small amount of oil to the hook portion Refer to2 Adju...

Page 79: ...in the needle bar and tighten setscrew If the stitches are made as shown in A attach the needle facing to the direction B to a small extent Turn of the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine Turn of the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine 1 When the silicon oil is used...

Page 80: ...tension spring and be pulled out from thread hole Pass the thread through thread hole of the horn section and pull out the thread by 2 5cm from the thread hole Turn of the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine Turn of the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine If it is n...

Page 81: ...ad tension The standard stroke of thread take up spring is 8 to 10 mm and the pressure at the start is 0 1 to 0 3N Adjusting the stroke Loosen setscrew and turn thread tension asm T urning it clockwise will increase the moving amount and the thread drawing amount will increase Adjusting the pressure To change the pressure of the thread take up spring insert a thin screwdriver into the slot of thre...

Page 82: ...statuses Reset key Release the error and restore the set value to the default value Mode key When the Sewing LED is off this key can activate the functions for setting parameters or storing the patterns Feed forward key Feed backward key These two keys are applicable for changing pattern number rate of scale and feeding cloth forward backward Selection key Select the set item The Item Selection LE...

Page 83: ... of the pattern No 1 Press and then the LED of will be on 2 Press and to display 14 in the Data Display LED Refer the pattern No to the separate table Item Selection LED The LED of the selected item will be on Store the pattern The stored pattern can be put into sewing as long as user presses this key when the Sewing LED is on this key can activate the siding function forthreading actions which wi...

Page 84: ...ion is set as 100 1 Press and then the LED of will be displayed 2 Press to display 100 at Data Display LED The Scale Rate in Y Direction is set as 100 The setting exceeding 100 is dangerous since needle and the cloth presser interferes with each other and needle breakage or the like will occur The setting exceeding 100 is dangerous since needle and the cloth presser interferes with each other and ...

Page 85: ... will activate the error E 10 At this time please press the Reset Key to reconfirm the pattern number 1 Press and then the LED of will be displayed 2 Press to display 400 at Data Display LED The limitation is set as 400rpm 1 Press 2 After the presser goes up the Sewing LED is on At this time the system is in the sewing status When the presser is raised be careful that fingers are not caught in the...

Page 86: ... the shape The confirmed pattern for sewing shall be in the permitted range of the presser Press to lift presser Press to release the selection of select other data item other than After that press to end the trial sewing and the Sewing LED will be off After selecting the pattern user shall confirm the shape of the pattern If the pattern is far away from the presser the needle will run into the pr...

Page 87: ...Sewing status Attention 1 When depressing the pedal to level 1 and lowering the presser the user can press to change the sewing position of pattern Then the user could start sewing at the selected position by depressing the pedal to level 2 During the sewing for the problems like thread breakage user can use this method for mending after releasing the malfunction Attention 2 Don t apply the operat...

Page 88: ...to turn on the Sewing LED before the winding operation Press to turn off Sewing LED Press to select the It is unable to select when the Sewing LED is on Press to lower the presser and turn on the Sewing LED Depress the pedal to start the sewing machine Depress the pedal switch or press to stop machine Press to turn off the Sewing LED and lift the presser Then become valid ...

Page 89: ...ble operations after the pause A Depress the pedal forward to start the sewing machine B Press and perform the thread trimming After that use to adjust the position and then depress the pedal forward to start the sewing machine Press to select Then press After that press to set number of times that can be sewn with a bobbin Finish of sewing in each time will cause the counter to count down by one ...

Page 90: ...elow table at his sewing P No Selection Key P No Selection Key P No Selection Key P No Selection Key P1 P1 P8 P1 P4 P15 P4 P5 P22 P2 P3 P4 P2 P2 P9 P1 P5 P16 P1 P2 P3 P23 P2 P3 P5 P3 P3 P10 P2 P3 P17 P1 P2 P4 P24 P2 P4 P5 P4 P4 P11 P2 P4 P18 P1 P2 P5 P25 P3 P4 P5 P5 P5 P12 P2 P5 P19 P1 P3 P4 P6 P1 P2 P13 P3 P4 P20 P1 P3 P5 P7 P1 P3 P14 P3 P5 P21 P1 P4 P5 Registration on pattern key Exp Register pa...

Page 91: ...n X direction can be changed in step at 0 1mm Use to set this value at 0 5 9 Press to end the setting 10 Press to end pattern storage mode 11 Press to end Mode Setting and return to Ordinary Mode 8 Press to activate Y scale rate which is displayed at 0 0 The stroke in Y direction can be changed 4 Press to select the stored P No This selection can also be done by using 5 Use to select Use to set pa...

Page 92: ...e is correct the machine will be able to carry out the sewing After sewing please press to lower the presser for searching the origin After that the presser will move to the sewing start point and go up When the Sewing LED is on user can also press P keys to change the pattern Perform the operations in Step 4 and Step 5 Press P1 to P25 key while the sewing LED lights up and the presser comes down ...

Page 93: ... Use to display the Combination Mode 5 Press and to set the P2 as the second pattern in C1 User can select P pattern from P1 P50 with 6 Press and to set the P3 as the third pattern in C1 User can select P pattern from P1 P50 with 4 Press and to set the P1 as the first pattern in the C1 User can select P pattern from P1 P50 with 3 Press to turn on the Sewing LED thus to have access to the setting m...

Page 94: ...the machine Set the pattern number as C1 1 with Press to turn on the Sewing LED After that the presser will go up If the pattern shape is sound the sewing operation will proceed Sew the C1 pattern in the sequence in the combination When the last pattern in the combination is finished the machine will start sewing the first pattern and repeat this combination 7 Press to end the storage 8 Press to e...

Page 95: ...perform the display output test This test will check the display module and indicator of each LED in cycle the specific procedure is show in FIgure 1 Press again to end the display output test The monitor will display CP 1 as shown in the following picture Press to change the program code of the function test The function stood by each code is shown in the following table Hold to have access to th...

Page 96: ...COMPUTER CONTROLLED HIGH SPEED LOCKSTITCH BAR TACKING MACHINE 25 图１ ...

Page 97: ...6 ...

Page 98: ...igin sensor Y motor origin sensor X motor origin sensor y a l p s i d e l g n a t f a h s n i a M 6 7 10 2 CP 2Check X Y motor origin sensor Display the statuses of X Y origin sensor operation of searching origin and step operation of X Y motor Preparation Press to have access to CP 2 and system displays 1 at screen Then press to search the origins of X Y motors At that time the presser goes down ...

Page 99: ...unning mode please turn off the power Setting of time interval User can press to set the time interval between two operations From 1800ms to 9900ms user can set the 100ms as a changing step After the setting the default value is 2000ms user can press to save the set value Setting of origin search at sewing end User can press to set the validity of origin search at sewing end A0 Invalid Default val...

Page 100: ...g X Y presser motors thread trimming motors and thread catching motor however if the user set stop time in the 1st step operation the machine will automatically start sewing again after sewing end For stopping the continuous sewing please press when the sewing ends 10 4 CP 4 Test main motor speed Set the speed of machine With the set speed the machine will only run the main motor that is used for ...

Page 101: ...ift between the displays of the speed By pressing this key user can let machine run in the set speed For changing the speed please press By pressing this key user can stop the machine Use to set the speed between 400 3000 rpm Speed LED This LED is on at displaying the actual speed while off at displaying the set speed Press to shift the display of these two kinds of speed By pressing this key user...

Page 102: ...on in the sequence shown in above figure Press to quit that mode Operations Note Power on does not enter the ready state directly into the CP 6 mode you can not step pedal to the origin search Directly press the key to move the motor step by step to detect whether the motor drive is normal Once you have entered the preparation state or after the origin of the search then each time into the CP 6 mo...

Page 103: ...ill end the parameter setting mode and let system return to ordinary status 11 2 Example for setting parameters Setting of max sewing speed Emp Set the upper limitation of sewing speed to 1800rpm When Sewing LED is off user can press to set the parameters After user presses the displayed 1 30 means that the Max speed of the No 1 parameter is 3000rpm User can use to change the number of parameter B...

Page 104: ...ch 0 0 4 0 0 2 1 1500 2nd stitch 0 0 4 0 0 5 2 3200 3rd stitch 0 0 4 0 0 7 2 3200 4th stitch 0 0 4 0 0 0 3 3200 5th stitch 0 0 4 0 0 2 3 3200 For the Max speed the No 1 parameter takes the priority Emp In case of having thread catching function the 1st stitch will change from 1500 to 1000rmp while 2nd stitch will change from 3000 to 2000rpm 1 When the Sewing LED is off press 2 When the No 1 parame...

Page 105: ...input 2000 in the screen Press to return to default setting If user presses the existing operations will be cancelled and system will return to the status in step 6 3 By using user can input 1000 in the screen Press to return to default setting If user presses the existing operations will be cancelled and system will return to the status in step 2 4 Press to turn on the Sewing LED and save the set...

Page 106: ...e unnecessary pattern is called Additionally the available pattern can be called when necessary Emp Set the No 2 No 3 patterns as the inoperative 7 Set the value to 0 with 1 Press when the Sewing LED is 2 User can use to let screen display parameter code No 201 3 Press to turn on Sewing LED at the same time the set value of pattern No 1 is displayed Set value 1 Readable 0 Unreadable 4 Set pattern ...

Page 107: ...ry However if it is used as the Bottom Thread Counter subtracting method the parameter switch No 18 shall be changed Example change the Production Counter Adding method to Bottom Thread Counter Subtracting method 1 Press when Sewing LED is off 2 User can use to let screen display parameter code No 18 3 Press to turn on the Sewing LED Then the set value of the counter action is displayed in the scr...

Page 108: ...p of 100rpm 400 3200 3000 14 30 Sewing speed of 5th Stitch no thread catching It can be set in step of 100rpm 400 3200 3200 16 Changeover timing of thread tension at the sewing start no thread catching 16 30 0 17 0 Whether to change or indicate the XY scale rate and max speed limitation 0 changeable 1 unchangeable 0 18 0 Action of Counter 0 Production Counter Adding Method 1 Bottom Thread Counter ...

Page 109: ...hether to read the pattern data 0 unable 1 able Setting depends on model used n r e t t a p r e t s i g e R P g n i w e s c i l c y c e h t r e t s i g e R C 12 Setting of service parameter The Service Parameter is different from the ordinary parameter Generally these parameters are provided to the technicians for their debugging and the users are forbidden to change them without directions from t...

Page 110: ...depressing pedal 100 4000pps 3300 The excessive lifting will cause problems in operation 29 Lifting speed of thread trimming presser at sewing end 100 4000pps 4000 The excessive lifting will cause problems in operation 38 Start sewing with switch when presser keeps still 0 Normal 1 Depress Pedal to Lift Up the Presser 0 43 3 Selection of machine rotating number at thread trimming 200 800 3 44 0 Se...

Page 111: ... Pattern and Parameter Update USB 0 Nomal 63 4 Defalut Parameter for Each Manufacturers 0 4 67 Main Control Software Version 1 Parameter data restore 0 68 100 100 112 Main shanft stop position compensation 10 10 7 USB 1 Customer pattern update mode USB 2 Parameter update mode USB 3 Parameter export mode USB 4 Default pattern update mode 2 Pattern data restore 3 Parameter and Pattern data restore t...

Page 112: ...nd ordinary users are forbidden to change those parameter 1 After origin is found in X Y axis the presser will stop at the origin If user steps the pedal to level 1 the presser will go down at origin and press the cloth If user steps the pedal to level the presser will move to the start sewing point and strat the sewing 1 Thread standing Method 150 0 Set the safety switch to be invalid 0 Nomal 1 I...

Page 113: ...lay and then the operator needs to press together Following the voice from buzzer the modification of service parameters is started 2 By using the the operator can select the parameter No 67 3 Press to turn the sewing LED then select the needed software version number by using At recovering the default settings the entire parameters that are set by user before will be covered Therefore please take...

Page 114: ...ter about one minute 7 After the completion of the restoration the corresponding systerm setting to restore the state 6 MAINTENANCE 1 Adjusting the height of the needle bar Turn OFF the power before starting the work so as to prevent accidents cause by abrupt start of the sewing machine 0 8 to 1mm F type only system buzzer long sound prompts to restore success of the factory the main control of th...

Page 115: ...he power before starting the work so as to prevent accidents cause by abrupt start of the sewing machine After the adjustment make sure that there is no uneven torque When stitch skipping occurs in accordance with the sewing conditions adjust the height of the needle bar so as to lower it by 0 5 to 1 mm from the needle bar engraved line Turn the hand wheel by hand When needle bar has gone up adjus...

Page 116: ...e adjusting shaft clockwise or counterclockwise to provide a 0 05 to 0 1 mm clearance between needle and the blade point of inner hook After adjusting the longitudinal position of the shuttle further adjust to provide a 7 5 mm clearance between the needle and the shuttle by adjusting the rotating direction Then tighten setscrew of the shuttle Apply a small amount of oil to race section and oil wic...

Page 117: ...lever support plate to level them At this time be careful not to cause work clamp foot lever support plate to interfere with feed bracket If the work clamp foot lever support plate interferes with the wiper readjust the height of the wiper using setscrew in the wiper installing base Turn OFF the power before starting the work so as to prevent accidents cause by abrupt start of the sewing machine L...

Page 118: ...e sewing finished 1 5mm or more 23 to 25mm 1 6 Draining waste oil 7 Amount of oil supplied to the hook When polyethylene oiler becomes filled with oil remove polyethylene oiler and drain the oil 1 Loosen setscrew and remove setscrew 2 When screwing in adjustment screw the amount of oil of oil pipe left can be reduced 3 After the adjustment screw in setscrew and fix it 1 1 The state of standard del...

Page 119: ... the RESET key is pressed When the error No E221 is displayed be sure to replenish the designated places below with oil Then start up the memory switch and set No 245 to 0 with the RESET key Outflow the residual oil in gearbox Lubricate the upper gearbox After replenishing the places with oil the error No E220 or No E221 is displayed again unless the memory switch No 245 is changed to 0 Turn OFF t...

Page 120: ...and the main shaft Loosen the fixing screwing and adjust the position of the trimming cam adjust to the right and the lenght of the residual line on the tangent point becomes longer then the left side is adjusted to shorten lenght of the line IF you need to adjust please control in the positive and negative 3 5 degree range adjustment such as excessive regulation will produce a bad line 9 ...

Page 121: ...rn Stitch number Size mm 1 42 16 2 2 42 10 2 3 42 16 2 5 4 42 24 3 5 28 10 2 6 28 16 2 5 7 36 10 2 8 36 16 2 5 9 56 24 3 10 64 24 3 11 21 6 2 5 12 28 6 2 5 13 36 6 2 5 14 15 8 2 15 21 8 2 2 16 28 8 2 17 19 10 1 18 39 10 1 19 27 25 1 20 35 25 1 21 39 25 1 22 43 35 1 23 28 4 20 24 36 4 20 25 42 4 20 26 56 4 20 27 18 1 20 28 21 1 10 29 21 1 20 30 28 1 20 31 52 10 7 32 63 12 7 up up up down down down ...

Page 122: ... 51 33 24 10 6 34 31 12 6 35 48 7 10 36 48 7 10 37 90 24 3 38 28 8 2 39 28 12 12 40 48 12 12 41 29 2 5 20 42 39 2 5 25 43 45 2 5 25 44 58 2 5 4 4 45 76 2 5 4 4 46 42 2 5 4 4 47 91 8 8 48 99 8 8 49 148 8 8 50 164 8 8 51 120 53 52 110 8 8 52 54 131 8 8 8 8 12 5 10 ...

Page 123: ...2 55 51 12 5 10 56 53 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 21 6 58 21 6 104 19 3 116 40 5 116 40 5 94 5 30 110 5 30 109 40 30 81 40 30 65 40 30 97 30 30 77 30 30 61 30 30 53 40 30 41 40 30 33 40 30 45 30 30 37 30 30 29 30 30 61 40 30 49 40 30 ...

Page 124: ... 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 37 40 30 45 30 30 57 30 30 37 30 30 68 40 30 52 40 30 40 40 30 56 30 30 36 30 30 43 30 30 33 30 30 27 30 30 75 20 24 55 20 24 66 20 20 50 20 20 40 20 20 64 25 20 52 25 20 46 25 20 43 25 20 34 25 20 28 25 20 89 30 25 ...

Page 125: ...plied with F type machine head Depends on the destination Optional Standard accessory for M knit goods type machine head 6 7 8 9 10 11 Work clamp foot 10012349 L 10012342 R 10012339 L 10012346 R 10012341 L 10012348 R 10026244 L 10026245 R Feed plate 10012277 10012302 10012286 10012296 10012301 10026246 With knurl With knurl With knurl Without knurl Without knurl Without knurl Sewing specification ...

Page 126: ...45 R 10026253 L 10026254 R 10026256 L 10026257 R Feed plate 10026249 10026252 10012338 10026255 10026258 Without knurl Without knurl Without knurl Without knurl Without knurl Sewing specification F S S S S guard 10011556 Remarks Optional Optional Optional Optional Optional Install a finger suitable for each work clamp foot when replacing the work clamp foot ...

Page 127: ...X crosswise 40 10012303 With knurl processed Sewing area lengthwise 30 X crosswise 40 10014401 t 1 2 Needle hole guide A 1 9 B 2 8 Standard type A 1 6 B 2 6 With relief slit 10004646 Selective spare part A 1 6 B 2 0 Without relief slit Without relief slit 10011757 F and M types A 2 3 B 4 0 Without relief slit 10004727 H and W types A 3 B 7 Without relief slit For net machine 10007281 10047532 ...

Page 128: ...he sewing machine and preparation of the operation 3 Needle and thread Needle Needle thread Bobbin thread DPx17 14 60 80 60 60 50 60 40 60 Be sure to perform the work with two persons or more when moving the sewing machine Installation of the sewing machine head is same as that of the Refer to the instruction manual for the bartacking machine Install a set of the button tray base to a convenient p...

Page 129: ...swing length X mm Standard sewing length mm No Sewing pattern Thread number Standard sewing length X mm Standard sewing length Y mm 1 34 6 6 3 4 3 4 18 44 6 3 4 0 2 35 8 8 19 45 8 3 0 2 0 1 0 1 10 4 1 2 2 1 2 1 12 5 36 2 2 6 6 16 6 37 8 8 23 46 6 0 3 4 7 4 2 0 1 0 1 10 8 5 2 2 1 2 1 12 9 38 6 6 26 47 6 6 3 4 3 4 10 39 7 2 8 8 10 10 11 10 10 28 48 6 6 12 40 9 2 6 6 10 10 13 41 8 8 30 49 5 5 5 3 0 2...

Page 130: ...for the scale for enlargement reduction in terms of the sewing width After changing the sewing pattern No and the sewing width make sure of the needle entry point As for the way of confirmation refer to the confirmation of the shape of sewing pattern in the instruction manual for the bartacking machine Table of XY scale in terms of the sewing width X Y mm 2 4 2 6 2 8 3 0 3 2 3 4 3 6 4 0 4 3 4 5 4 ...

Page 131: ...e adjustment perform the confirmation of the pattern shape and make sure that the needle surely has entered the button hole WARNING When change of the shape of button change of the sewing pattern or enlargement reduction of the sewing width is performed make sure the needle entry point If the needle extends outside the button hole or the sewing pattern extends outside the button clamp unit the nee...

Page 132: ...eduction of the sewing width is performed make sure of the shape of the sewing pattern If the feed plate interferes with the needle hole guide it will result in the danger of the needle breakage or the like Also if the pedal is depressed during the adjustment the button clamp unit will go up or come down So be careful Turn OFF the power before starting the work so as to prevent accidents cause by ...

Page 133: ...d in the direction of B After the adjustment securely tighten setscrews 9 Adjustment of the pressure of the work clamp unit The pressure of the work clamp unit should be minimized as long as the material does not warp during sewing Loosen adjusting screw and turn adjusting screw to obtain the aforementioned pressure Turn OFF the power before starting the work so as to prevent accidents cause by ab...

Page 134: ...read trimming in between wiper and the w iper spring Correct properly the tension after wiper spring so that the tension at that time becomes 20 to 30 g a little higher tension than that of the bobbin thread coming out of the bobbin case If the retaining of the needle thread is excessive the thread may protrude from the upper side of the button Turn OFF the power before starting the work so as to ...

Page 135: ...e pattern calculation error E 50 Pause Press the RESET switch while sewing machine is running The machine pauses Restart or return to origin after pressing RESET switch for thread trimming E 221 Grease Replenishing Warning Error Sewing machine has stopped since the time of replenishing the designated place with grease has come Immediately perform replenishing with grease and set the memory switch ...

Page 136: ...hile STEP 90V undervoltage The ear of closed loop s position error Over temperature The x stepping motor Over Current The y stepping motor Over Current STEP winding open circuit STEP encoder error X synchronous error The spindle motor s reverse turn locked rotor The spindle motor s forward turn locked rotor Spindle motor temperature is too high Reverse is blocked Forward is blocked X sending step ...

Page 137: ...rrent sensor error E 412 Y synchronous error Y sending step is out of sync with spindle E 413 Step Number in X Direction Abnormal After finishing a work the main controller finds the order received by stepping board in X direction is different from the order of step numbers given by the main controller E 733 Main shaft over current Spindle motor heating and stop E 739 Mother board IPM Instant Over...

Page 138: ...op Over service voltage E 812 The voltage is too large when the machine is running Over service voltage E 813 The system under voltage The power supply voltage is too low E 814 Electromagnet circuit fault E 815 Electromagnet detection circuit fault Motor current detection error 67 E 816 Spindle motor locked rotor Spindle motor locked rotor E 817 Spindle motor s needle halt sensor error Spindle mot...

Page 139: ...r doesn t change E 910 Presser Origin Search Error Presser origin sensor doesn t change E 911 X stepping motor error X motor in action when the main control to send the command again E 912 Y stepping motor error Y motor in action when the main control to send the command again E 915 Communication Error between Main board and Panel Mother board can not communicate with panel or the communication is...

Page 140: ...dor the communication is wrong E 918 Presser stepping foot motor error E 919 X synchronous error E 921 X stepping motor accept the instruction error E 922 Y stepping motor accept the instruction error E 923 Trimming error E 920 E 947 Main circuit board Main circuit board communication fault Parameter loaded from the head board by down machine is abnormal E 950 No 5 route grip error The 5st route s...

Page 141: ...CHINE 70 E 951 Software version inconformity Master control operating screen principal axis software has mismatching E 998 Servo software error E 999 Main control software error Master control software has mismatching Master control software has mismatching ...

Page 142: ...the sewing start Make the pitch at 1st stitch longer Decrease the needle thread tension at 1st stitch 2 Thread often breaks or synthetic fiber thread splits finely The shuttle or the driver has scratches The needle hole guide has scratches The needle strikes the work clamp foot Fibrous dust is in the groove of the shuttle race The needle thread tension is too high The synthetic fiber thr ead take ...

Page 143: ...d The clearance between the needle and shuttle is too large The needle is bent The driver excessively bends the needle Correct the positions of the needle and shuttle Correct the positions of the needle and shuttle Replace the bent needle Correctly position the driver 6 The needle thread comes out on the wrong side of the material the needle thread tension is not high enough The tension release me...

Page 144: ...ad take up spring is too low Increase the tension of the thread take up spring 9 The length of needle thread does not become short The tension of thread tension controller No 1 is too low The tension of thread take up spring is too high The tension of thread take up spring is too low and motion is unstable Increase the tension of thread tension controller No 1 Decrease the tension of thread take u...

Page 145: ...P 5P 6P Power Switch X Step motor Coder Main Sevor motor Coder X4 Stepping Motor Coder Work Clamp Foot Stepping Motor Coder 5P 5P 5P 5P 8P Stepping Motor Driver board Main Sevor motor DRIVER Main Board Power Resource Board Power AC220V Work Clamp Foot Stepping Motor4P Y Stepping Motor4P X4 Stepping Motor4P 5P J1 J9 CZ021 CZ022 CZ025 J3 J6 J14 J15 J12 J11 J20 J19 J2 J5 J4 Y Step motor Coder X Stepp...

Page 146: ...COMPUTER CONTROLLED HIGH SPEED LOCKSTITCH BAR TACKING MACHINE 75 Ⅵ DRAWING OF THE TABLE Ⅱ ...

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