4
necessary. Cut extra float rod length below lower float stop to prevent debris
from interfering with float operation. Install the high water switch with the on
level set at least 1" (2.5 cm) above the on level of the operational float using
the supplied clamp. Move the switch up and down, ensuring free movement
without interference from any obstructions inside the sump or lid.
10. Install the Active Controller (see Figure 3) by using the anchors provided.
For best cooling, install wall mount configuration. The controller should be
located at least 3' (1 m) above the sump.
11. Connect the leads from the controller to the battery terminals. Positive (+)
lead to positive terminal and black neg. (-) lead to negative battery terminal.
CAUTION
Correct battery hook-up is essential for operation of
the system. Use wing nuts supplied with battery and eyelet connectors
on battery wire leads. The positive terminal is the larger stud, 3/8" (10
mm) diameter. The smaller stud, 5/16" (8 mm) diameter is the negative
terminal. The stud sizes on the AGM battery are identical. Apply grease to
the terminals to help prevent corrosion.
12. Connect the black lead from the pump to the negative (-) controller terminal.
Connect the white lead from the pump to the positive (+) controller terminal.
13. Connect the low water float (if used) to the proper terminal on the controller,
followed by the operational and high water float.
14. If a low water float is not used, the included green jumper wire must be in
place across the low water float terminals.
15. Plug the controller into the 115 V wall outlet. The primary sump pump and the
controller should be on separate circuits.
16. Reconnect power to the primary sump pump.
17. Optional: The controller is equipped with normally open and normally closed
contacts to signal an auxiliary device of alarm condition. This simple 2-wire
connection is rated at a maximum of 24V AC/DC and 0.5 amps. It can
be used with an auto-dialer (such as the Zoeller 10-2616), alarm or home
security system. Read the auxiliary equipment's documents for further
instructions.
18. The Aquanot
®
Active Controller is designed for use with the Z Control
®
Gateway and Cloud. Refer to FM2901 for Gateway Installation Instructions.
1. The preferred method of installation for backup pumps is shown in Figure 1.
The installation kit includes the necessary fittings. Does not include the elbow
needed for the installation shown in Figure 1. Includes the parts needed to install
as in Figure 2. A check valve is incorporated in the discharge of the backup
pump.
NOTE: Do not install in small spaces where the controller will not be properly
cooled.
2. Remove all parts from the shipping carton, and make sure all parts are included.
Refer to the checklist on page 3.
3. Select a location for the battery and the controller. The controller must be within
6' (1.8 m) of a 115 V wall outlet and within 6' (1.8 m) of pump and basin. Connect
to a separate circuit from the primary pump.
4. If the primary pump is installed, disconnect power.
NOTE: Discharge piping must be 1
½" SCH 40 PVC
5. Remove the discharge pipe from the pump and place it aside.
6. Solvent weld the DC Pump discharge reducer fitting to the elbow as shown in
Figure 1. Ensure the O-ring is properly located on the pump discharge. Slide the
DC pump into the fitting, and tighten the hose clamp.
NOTE: The pump must be pushed all the way into the fitting to prevent the fitting
from leaking.
7. Determine the position of the DC pump and measure for discharge piping. Use
that measurement to cut the discharge pipe. Solvent weld that piece to the
elbow. Measure, cut and solvent weld any remaining discharge piping above
the elbow.
NOTE: Check float operations to ensure the hose clamp screws will not interfere
with the float operation of the primary pump.
8. Assemble the operation float assembly per Figure 6. Install float switches as
seen in Figure 1.
9. The low water switch terminals have a jumper wire installed on the unit, so no
low water switch is necessary. If you would like to use a low water switch, install
the low water float switch with the off level at least 1" (2.5 cm) above the primary
pump "on" level using a hose clamp and the supplied tether clip. Move switch up
and down, ensuring free movement without interference from any obstructions
inside the sump or lid. Install the operational float switch bracket above the "on"
level of the primary pump using the clamp provided. Make certain the clamp is
tight on the pipe to avoid slippage. Ensure that the "off" level of the float is 1"
(2.5 cm) minimum above the outlet of the DC backup pump. Position the pumps
in the sump and move float up and down, ensuring free movement without
interference from any obstructions inside the sump or lid. The float switch
can be moved on the discharge pipe, or the rubber stops can be adjusted as
INITIAL START-UP AND OPERATION
1. Test the installation for leaks by running water into the sump, allowing for
normal operation of the primary pump.
2. Check the controller. The "AC power" light will be green when the
unit is
plugged into the 115 V wall outlet. The battery will indicate its condition when
the controller has DC power. When the unit is first plugged in, all lights will
flash and alarm will sound to verify all lights and the alarm work. Note that
the charger may not begin charging for up to 5 minutes.
3. Disconnect the primary pump before touching any component in the
sump pit.
4. Lift the low water float switch, if installed, then the operational float switch.
The DC backup pump will run, and the alarm will sound in about 3 seconds.
Lower the operational float switch immediately after the alarm sounds. By
using the jumper wire, user understands the possibility of air locking primary
pump. This risk can be minimized by taking care that the intake of the DC
pump is set above the inlet of the primary pump.
CAUTION
Continuous dry running may cause overheating and damage
the pump seals. Upon release of the float switch, the pump will shut off.
Press the reset button to turn the alarm off.
5.
Check installation of the high water switch. Lift the high water float. The
alarm will sound, and the light will alert of high water. The low water switch
must be up or jumper installed. If the operational float is down, the pump will
run until the low water float lowers or, if jumper-installed, the pump will run
until no longer pumping water. If operational float is up during high water,
test unit will alarm and high water float light will illuminate. If using the low
water jumper, the pump may run dry during the initial check.
6. Complete the final testing of your installation by ensuring the primary
pump
is still disconnected from the power. Then, unplug the controller from the
115 V wall outlet. Run water into the sump until the DC backup pump is
activated by the operational float switch. Check all connections for leaks.
7. Push the alarm reset switch when the pump is running. This will silence the
alarm. The pump will continue to run until the operational float is deactivated.
8. Reconnect the controller and the primary pump to the AC wall outlets. The
primary pump may come on, lower the water level in the sump back to its
normal operating level, and shut off. Both primary and backup systems are
now ready for use.
9. The battery charged and charging LED will alternate during normal charging
operation. See page 7 for a description of controller functions.
NOTE: When running the pumps, it is normal for a stream of water to spray
out of the 1/8" (3 mm) air relief hole.
INSTALLATION
© Copyright 2016 Zoeller
®
Co. All rights reserved.
